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TECHNOLOGY                                                                                                                      BY KATHI KUBE
                                                                                                                                                      and does not mandate a speci c deadline.


From evolution to revolution
                                                                                                                                                      Cars made between now and the nal nal
                                                                                                                                                      rule will be grandfathered under the new
                                                                                                                                                      speci cations for 20 years, although some
                                                                                                                                                      existing tank cars must be prioritized for
Railroad engineering advances, challenges portend a wild ride                                                                                         discontinuance. T           will discuss tank
                                                                                                                                                      car designs in greater depth next month.
The average U.S. citizen likely still              territory. So it relies on human input, which including imposing di erent speed limits                 Meanwhile, less controversial technolo-
thinks dieselization was the only signi cant       can introduce errors. “ ere are potential for signaled (50 mph) and dark (30 mph)                  gies are likely to show up on railroads soon,
technological advance in railroading; mean-        solutions, but they remain to be developed,” territory, and a mandate to design and                including new designs for commuter cab
while, educated observers see change, albeit       Polivka says. TTCI has an Federal Railroad manufacture tank cars with puncture-resis-              cars. Several wrecks over the past 30 years
usually slow and plodding. Today, even             Administration-funded contract to develop tant shells capable of withstanding impact               involving cab cars and electric M.U. cars
“change” is changing. Progress in several          one of those approaches using a high-accu- at 25 mph and a tank-head puncture sys-                 have resulted in fatalities when the corner
scienti c disciplines, the continual need for      racy form of di erential GPS. Further, tem capable of withstanding impact at 30                    posts were breached. On June 18, 1998, a
improvement, and several horri c wrecks            sometimes PTC systems don’t receive key mph.                e proposed puncture-resistance         two-car South Shore Line M.U. commuter
have converged to herald an era of revolu-         messages over the radio due to interference standards would represent an increase in               train collided with a tractor-trailer truck at a
tionary as well as evolutionary change. But,       or several other factors. In these cases, the stringency of six and 10 times the current           grade crossing in Portage, Ind. A 19-ton
as is the case in all revolutions, change will     system can stop a train where no hazard ex- impact standards.                                      steel coil broke loose and penetrated the
not be easy: Several signi cant challenges         ists. ese conditions could conspire to slow         In its rule-making notice, FRA also pro-       lead car, killing three people. Michelle Müh-
remain and must be overcome.                       overall train velocities. During the next six posed that the 150,000 tank cars used in             langer, Patricia Llana, and David Tyrell, all
       e September 2008 Metrolink wreck in         years, T         will follow these challenges as hazmat service in the U.S. be replaced in         of the Volpe National Transportation Sys-
Chatsworth, Calif., that killed 25 people          PTC nears implementation.                        eight years a er the nal rule’s publication:      tems Center, designed and tested a state-of-
prompted a federal mandate to implement                Train control was one of many emerging Car builders would have two years to de-                the-art corner post that was able to absorb
positive train control systems nationwide by       technologies discussed in Pueblo, Colo., at sign, model, test, and build the new tank              about 137,000 foot-pounds of energy yet
Dec. 31, 2015. But PTC isn’t ready. Yes, the       TTCI’s 14th Annual Research Re-                              cars, then shippers would have to     deform only 7.5 inches, thereby preserving a
systems can and will stop a train short of a       view and the Joint Rail Confer-                              replace half their eet in the next    safe area for operators and passengers. FRA
target (control point, switch, etc.) but a vari-   ence hosted by associations for                              three years, and the remainder in     is using the test results in support of a new
ety of factors (weight, grade, humidity, leaves    mechanical, electrical, and civil                            the remaining three years. Con-       crashworthiness rule that Mühlanger ex-
on the tracks, and more) make it di cult to        engineers in March.                                          sidering that in 2006 the average     pects to be released later this year.
accurately predict the correct stopping dis-           Tank car design is another hot                           cost of a new tank car of a stan-         Standard wheel pro les are also likely to
tance, which might cause the systems to stop       issue. FRA, on Jan. 13, 2009, is-                            dard existing design was about        change this year. Wheel pro les last changed
trains a half-mile or more early.                  sued its nal rule on improving                               $81,000, replacing these tank cars    in the mid-1980s. Since that time, railroads
    “At Transportation Technology Center           tank car safety. Make that its -                             with yet-to-be-designed models        have begun running heavier railcars, and ad-
Inc., we have two Federal Railroad Adminis-        nal rule on an interim tank car                              would exceed $12 billion. is          justed their rail grinding and lubricating
tration-funded projects underway that have         design. On April 1, 2008, FRA Alan Polivka. T TCI            alone could be enough of a hin-       practices. “One small change might not make
developed some very promising solutions to         had issued a notice of proposed                              drance to force hazmat shipping       a di erence, but if enough add up, it creates a
the problem,” says Alan Polivka, TTCI assis-       rulemaking, in part as a response                            to the highways.                      new equilibrium,” says Nick Wilson, an engi-
tant vice president, communications and            to hazardous materials releases                                     e nal rule addressed some      neer in vehicle dynamics at TTCI.
train control. “ ey must undergo further           in train wrecks in Minot, N.D.,                              of these concerns. For example,           Speci cally, wheels and rails typically
analysis, simulation, and testing before           and Graniteville, S.C. Chemical                              the U.S. Department of Trans-         now have two severe contact points, which
they’ll be ready for prime time, however.”         companies, railroads, tank car                               porttion did not adopt the 30-        leads wheels to wear asymmetrically, can
    But that’s not the only challenge engi-        manufacturers, politicians, the                              mph speed limit for dark territo-     cause gauge spreading in the beginning
neers need to resolve. Technology can dis-         general public, and a host of oth-                           ry, and is not forcing technology     stage of service, and o en leads to prema-
cern which track a train is on once it starts      er interested parties responded                              with the signi cantly more strin-     ture wear of wheels and rail.
moving, but it can’t when the system is rst        quickly. Many believed the pro-                              gent designs — for now. Rather,           In her presentation, principal investiga-
acquiring the satellite link in multiple-track     posed rule had several problems, Nick Wilson. T TCI          this rule speci es interim designs,   tor Huimin Wu stated that TTCI expects
                                                                                                                                                      the Association of American Railroads to
                                                                                                                                                      recommend an interchange rule for the new
The sun will be setting on some tank car                                                                                                              wheel pro le this year. How apparent will
designs as the government and industry                                                                                                                the change be to the casual observer? “From
work to improve safety. TR A I NS : Kathi Kube                                                                                                        20 feet away, you won’t notice,” Wilson says.
                                                                                                                                                      “But people experienced in looking at
                                                                                                                                                      wheels will notice.”
                                                                                                                                                          In big ways and small ways, railroad
                                                                                                                                                      technology is changing.
                                                                                                                                                        >> TECHNOLOGY BRIEF

                                                                                                                                                        High-speed optics
                                                                                                                                                        detect joint bar cracks
                                                                                                                                                        ENSCO’s high-speed optical joint bar
                                                                                                                                                        inspection system combats broken or
                                                                                                                                                        cracked rail joiners by locating 1/4-
                                                                                                                                                        inch cracks at speeds up to 65 mph.


                                                                                                                                                              >> Learn more about new railroad
                                                                                                                                                               technologies at www.TrainsMag.
                                                                                                                                                                                                         www.TrainsMag.com   17

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Trn Tc0609 Ttci Preview

  • 1. TECHNOLOGY BY KATHI KUBE and does not mandate a speci c deadline. From evolution to revolution Cars made between now and the nal nal rule will be grandfathered under the new speci cations for 20 years, although some existing tank cars must be prioritized for Railroad engineering advances, challenges portend a wild ride discontinuance. T will discuss tank car designs in greater depth next month. The average U.S. citizen likely still territory. So it relies on human input, which including imposing di erent speed limits Meanwhile, less controversial technolo- thinks dieselization was the only signi cant can introduce errors. “ ere are potential for signaled (50 mph) and dark (30 mph) gies are likely to show up on railroads soon, technological advance in railroading; mean- solutions, but they remain to be developed,” territory, and a mandate to design and including new designs for commuter cab while, educated observers see change, albeit Polivka says. TTCI has an Federal Railroad manufacture tank cars with puncture-resis- cars. Several wrecks over the past 30 years usually slow and plodding. Today, even Administration-funded contract to develop tant shells capable of withstanding impact involving cab cars and electric M.U. cars “change” is changing. Progress in several one of those approaches using a high-accu- at 25 mph and a tank-head puncture sys- have resulted in fatalities when the corner scienti c disciplines, the continual need for racy form of di erential GPS. Further, tem capable of withstanding impact at 30 posts were breached. On June 18, 1998, a improvement, and several horri c wrecks sometimes PTC systems don’t receive key mph. e proposed puncture-resistance two-car South Shore Line M.U. commuter have converged to herald an era of revolu- messages over the radio due to interference standards would represent an increase in train collided with a tractor-trailer truck at a tionary as well as evolutionary change. But, or several other factors. In these cases, the stringency of six and 10 times the current grade crossing in Portage, Ind. A 19-ton as is the case in all revolutions, change will system can stop a train where no hazard ex- impact standards. steel coil broke loose and penetrated the not be easy: Several signi cant challenges ists. ese conditions could conspire to slow In its rule-making notice, FRA also pro- lead car, killing three people. Michelle Müh- remain and must be overcome. overall train velocities. During the next six posed that the 150,000 tank cars used in langer, Patricia Llana, and David Tyrell, all e September 2008 Metrolink wreck in years, T will follow these challenges as hazmat service in the U.S. be replaced in of the Volpe National Transportation Sys- Chatsworth, Calif., that killed 25 people PTC nears implementation. eight years a er the nal rule’s publication: tems Center, designed and tested a state-of- prompted a federal mandate to implement Train control was one of many emerging Car builders would have two years to de- the-art corner post that was able to absorb positive train control systems nationwide by technologies discussed in Pueblo, Colo., at sign, model, test, and build the new tank about 137,000 foot-pounds of energy yet Dec. 31, 2015. But PTC isn’t ready. Yes, the TTCI’s 14th Annual Research Re- cars, then shippers would have to deform only 7.5 inches, thereby preserving a systems can and will stop a train short of a view and the Joint Rail Confer- replace half their eet in the next safe area for operators and passengers. FRA target (control point, switch, etc.) but a vari- ence hosted by associations for three years, and the remainder in is using the test results in support of a new ety of factors (weight, grade, humidity, leaves mechanical, electrical, and civil the remaining three years. Con- crashworthiness rule that Mühlanger ex- on the tracks, and more) make it di cult to engineers in March. sidering that in 2006 the average pects to be released later this year. accurately predict the correct stopping dis- Tank car design is another hot cost of a new tank car of a stan- Standard wheel pro les are also likely to tance, which might cause the systems to stop issue. FRA, on Jan. 13, 2009, is- dard existing design was about change this year. Wheel pro les last changed trains a half-mile or more early. sued its nal rule on improving $81,000, replacing these tank cars in the mid-1980s. Since that time, railroads “At Transportation Technology Center tank car safety. Make that its - with yet-to-be-designed models have begun running heavier railcars, and ad- Inc., we have two Federal Railroad Adminis- nal rule on an interim tank car would exceed $12 billion. is justed their rail grinding and lubricating tration-funded projects underway that have design. On April 1, 2008, FRA Alan Polivka. T TCI alone could be enough of a hin- practices. “One small change might not make developed some very promising solutions to had issued a notice of proposed drance to force hazmat shipping a di erence, but if enough add up, it creates a the problem,” says Alan Polivka, TTCI assis- rulemaking, in part as a response to the highways. new equilibrium,” says Nick Wilson, an engi- tant vice president, communications and to hazardous materials releases e nal rule addressed some neer in vehicle dynamics at TTCI. train control. “ ey must undergo further in train wrecks in Minot, N.D., of these concerns. For example, Speci cally, wheels and rails typically analysis, simulation, and testing before and Graniteville, S.C. Chemical the U.S. Department of Trans- now have two severe contact points, which they’ll be ready for prime time, however.” companies, railroads, tank car porttion did not adopt the 30- leads wheels to wear asymmetrically, can But that’s not the only challenge engi- manufacturers, politicians, the mph speed limit for dark territo- cause gauge spreading in the beginning neers need to resolve. Technology can dis- general public, and a host of oth- ry, and is not forcing technology stage of service, and o en leads to prema- cern which track a train is on once it starts er interested parties responded with the signi cantly more strin- ture wear of wheels and rail. moving, but it can’t when the system is rst quickly. Many believed the pro- gent designs — for now. Rather, In her presentation, principal investiga- acquiring the satellite link in multiple-track posed rule had several problems, Nick Wilson. T TCI this rule speci es interim designs, tor Huimin Wu stated that TTCI expects the Association of American Railroads to recommend an interchange rule for the new The sun will be setting on some tank car wheel pro le this year. How apparent will designs as the government and industry the change be to the casual observer? “From work to improve safety. TR A I NS : Kathi Kube 20 feet away, you won’t notice,” Wilson says. “But people experienced in looking at wheels will notice.” In big ways and small ways, railroad technology is changing. >> TECHNOLOGY BRIEF High-speed optics detect joint bar cracks ENSCO’s high-speed optical joint bar inspection system combats broken or cracked rail joiners by locating 1/4- inch cracks at speeds up to 65 mph. >> Learn more about new railroad technologies at www.TrainsMag. www.TrainsMag.com 17