Projeto de implementação de reutilização de água da estação de tratamento para limpeza de pisos da manufatura. Os benefícios foram os seguintes para a época do projeto: - Economia estimadas geradas em 1 ano: R$ 8.000,00. - Redução de consumo em 1 ano: 3.240 m3 (16,2% de redução). - Modelo padrão para se vender para cliente de Equipamentos GE e soluções integradas.

1. WaterReuse – SOROCABA PLANTWaterReuse – SOROCABA PLANT
08/23/2007

2.  The water cost and taxes increase every year.
 The pure water is drying up.
 Market requires enviromental standards.
Problem Statement
Proposed Solution
 Sorocaba Plant has been developed an ecomagination program
to reduce water consuption, improve the treatment and re-use the
treated waste water and become a benchmarking water solution
for the costumers.
This tool includes:
 Waste Water Treatment Improvement
 Water Re-use
 Reduction of Water Consuption

3. Cooling Water systemCooling Water system
Potable WaterPotable Water-- SewerSewer
PotablePotableWaterWater-- TruckTruck
ESA = External Storage AreaESA = External Storage Area
Finish good, Raw material and FlamableFinish good, Raw material and Flamable
MNT = MaintenanceMNT = Maintenance
UT = UtilitiesUT = Utilities
STD = Storage Tanks DikeSTD = Storage Tanks Dike
WUA = Weigh Up AreaWUA = Weigh Up Area
SBWA = SemiSBWA = Semi--Bulk Wash AreaBulk Wash Area
Entrance = Entrance room, truck driversEntrance = Entrance room, truck drivers
rest room and Locker roomrest room and Locker room
B = Biological treatmentB = Biological treatment
PC = Physical and Chemical TreatmentPC = Physical and Chemical Treatment
WarehouseWarehouse WWTSWWTS
ADMADM
BathBath
++
Potable linePotable line DeltaDelta
ProductionProduction
LabLab UTUT STDSTD WUAWUASBWASBWA RestaurantRestaurant EntranceEntrance
PCPC
BB
Water TowerWater Tower
horizontalhorizontal
Truck PotableTruck Potable
WaterWater
H
Water TowerWater Tower
VerticalVertical
BathBath
++
Potable linePotable line
Emergency
water
PotablePotableWaterWater
BathBath
++
Potable linePotable line
BathBath
++
Potable linePotable line
PotablePotable
lineline
PotablePotable
lineline
PotablePotable
lineline
BathBath
++
Potable linePotable line
BathBath
++
Potable linePotable line
PotablePotable
lineline
PotablePotable
lineline
PotablePotable
lineline
CoolingCooling
TowerTower
BathBath
++
Potable linePotable line
BathBath
++
Potable linePotable line
Cooling Water systemCooling Water system
Potable WaterPotable Water-- SewerSewer
PotablePotableWaterWater-- TruckTruck
ESA = External Storage AreaESA = External Storage Area
Finish good, Raw material and FlamableFinish good, Raw material and Flamable
MNT = MaintenanceMNT = Maintenance
UT = UtilitiesUT = Utilities
STD = Storage Tanks DikeSTD = Storage Tanks Dike
WUA = Weigh Up AreaWUA = Weigh Up Area
SBWA = SemiSBWA = Semi--Bulk Wash AreaBulk Wash Area
Entrance = Entrance room, truck driversEntrance = Entrance room, truck drivers
rest room and Locker roomrest room and Locker room
B = Biological treatmentB = Biological treatment
PC = Physical and Chemical TreatmentPC = Physical and Chemical Treatment
WarehouseWarehouse WWTSWWTS
ADMADM
BathBath
++
Potable linePotable line DeltaDelta
ProductionProduction
LabLab UTUT STDSTD WUAWUASBWASBWA RestaurantRestaurant EntranceEntrance
PCPC
BB
Water TowerWater Tower
horizontalhorizontal
Water TowerWater Tower
horizontalhorizontal
Truck PotableTruck Potable
WaterWater
HH
Water TowerWater Tower
VerticalVertical
BathBath
++
Potable linePotable line
Emergency
water
PotablePotableWaterWater
BathBath
++
Potable linePotable line
BathBath
++
Potable linePotable line
PotablePotable
lineline
PotablePotable
lineline
PotablePotable
lineline
BathBath
++
Potable linePotable line
BathBath
++
Potable linePotable line
PotablePotable
lineline
PotablePotable
lineline
PotablePotable
lineline
CoolingCooling
TowerTower
BathWash
++
Potable linePotable line
BathWash
++
Potable linePotable line
Water
Reuse
Wash
+
Reuse Water - Sewer

4. HidrômetroHidrômetro
LEGENDA
REAL
ESTIMATED
Truck PotableTruck Potable
WaterWater
ADMADM
WarehouseWarehouse
DeltaDelta
ESAESA
ProductionProduction
LabLab
MNTMNT
UTUT
STDSTD
SBWASBWA
WUAWUA
RestaurantRestaurant
EntranceEntrance
roomroom
TruckTruck
driversdrivers
LockerLocker
roomroom
WWTSWWTS
PCPC
WWTSWWTS
BB
GardenGarden
SewerSewer
Water TowerWater Tower
verticalvertical
GroundGround
Cooling Water systemCooling Water system
Potable WaterPotable Water
Domestic Waste WaterDomestic Waste Water
Industrial Waste WaterIndustrial Waste Water
Lost WaterLost Water
SteamSteam
0.01 m3/h
0.05 m3/h
0.97 m3/h
0.01 m3/h
0.15 m3/h
0.01 m3/h
0.05 m3/h
0.45 m3/h
0.02 m3/h
0.05 m3/h
0.30 m3/h
0.03 m3/h
0.01 m3/h
0.01 m3/h
0.01 m3/h
0.50 m3/h
3/h0.04 m3/h
0.26 m3/h
0.005 m3/h
0.015 m3/h
0.01 m3/h
0.02 m3/h
0.045 m3/h
0.105 m3/h
0.02 m3/h
0.03 m3/h
0.003 m3/h
0.007 m3/h
0.135 m3/h
0.315 m3/h
0.01 m3/h
0.04 m3/h
0.258 m3/h
0.772 m3/h
0.9 m3/h
0.01 m3/h
0.01 m3/h
0.25 m3/h
0.05 m3/h
0.38 m3/h
0.40 m3/h
SteamSteam
0.02 m3/h
0.31 m3/h
0.72 m3/h
Finish GoodsFinish Goods
0.03 m3/h
0.01 m3/h
0.01 m3/h
0.01 m3/h
0.50 m3/h
0.560 m3/h
Hydromeder
LEGENDA
REAL
Truck PotableTruck Potable
WaterWater
ADMADM
WarehouseWarehouse
DeltaDelta
ESAESA
ProductionProduction
LabLab
MNTMNT
UTUT
STDSTD
SBWASBWA
WUAWUA
RestaurantRestaurant
EntranceEntrance
roomroom
TruckTruck
driversdrivers
LockerLocker
roomroom
WWTSWWTS
PCPC
WWTSWWTS
BB
GardenGarden
SewerSewer
Water TowerWater Tower
verticalvertical
Water TowerWater Tower
verticalvertical
GroundGround
Cooling Water systemCooling Water system
Potable WaterPotable Water
Domestic Waste WaterDomestic Waste Water
Industrial Waste WaterIndustrial Waste Water
Lost WaterLost Water
SteamSteam
Steam
0.01 m3/h
0.05 m3/h
0.97 m3/h
0.01 m3/h
0.15 m3/h
0.01 m3/h
0.05 m3/h
0.45 m3/h
0.02 m3/h
0.05 m3/h
0.30 m3/h
0.03 m3/h
0.01 m3/h
0.01 m3/h
0.01 m3/h
0.50 m3/h
2.24 m3/h0.04 m3/h
0.26 m3/h
0.005 m3/h
0.015 m3/h
0.01 m3/h
0.02 m3/h
0.045 m3/h
0.105 m3/h
0.02 m3/h
0.03 m3/h
0.003 m3/h
0.007 m3/h
0.135 m3/h
0.315 m3/h
0.01 m3/h
0.04 m3/h
0.258 m3/h
0.772 m3/h
3/h
0.01 m3/h
0.01 m3/h
0.25 m3/h
0.05 m3/h
0.38 m3/h
0.40 m3/h
SteamSteam
0.02 m3/h
0.31 m3/h
3/h
Finish GoodsFinish Goods
0.03 m3/h
0.01 m3/h
0.01 m3/h
0.01 m3/h
0.50 m3/h
0.560 m3/h
1.062 m3/h3/h
Water
Reuse
Reuse Water
3/h0.41 m3/h
3/h0.072 m3/h
3/h0.002 m3
/h30.015 m3
/h30.030 m3
3/h0.145 m3/h
33
3/h0.145 m3/h

5. Sorocaba Water Cycle Usage
Treated
WW
Production
Potabl
e
Water
WWTPAutomation
WW
Storage
Flush Toilet
Factory Cleaning
New ScrubberIn use
Project

6. Benefits
 Estimated saving in one year: 8K
 Consuption reduction in a year: 3240 m3
 Reduction of 16.2% of water in a year
 Standard models for customers
- GE Equipaments
- Integrated Solutions for Customer
- Does water re-use program bring sustentability for the
company?

7. Steam Washing
In use
Project
Boiler
Steam Washing
Vessels
Reactors And Mixers
Condensed
Steam Tote
Washing

8. Reused water Consuption and Saving by now
Place
Consuption
/mounth
(m3
)
$ Savings /
mounth
Restroom
(Flush)
30 70
Factory
Cleanning
Benefits
Reuse of 2% of water treated and reduction of 0,05% of water
used untill now