This document discusses how manufacturing is transforming into Industry 4.0 through new technologies like the Internet of Things. It outlines several technologies that are enabling Industry 4.0, such as sensors, connectivity, analytics and more. It also discusses how companies can start preparing for Industry 4.0 through pilot projects, upskilling their workforce, leveraging partners, focusing on digital transformation and supporting innovation. The overall message is that manufacturing needs to continually reinvent itself to survive through new industrial revolutions and the rise of technologies like IoT.

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Transforming into Industry
4.0 Manufacturing
Dr. Mazlan Abbas
CEO - favoriot
Email: mazlan@favoriot.com
Manufacturing Seminar – Aspire to Action: Demystifying the ESG (17 January, 2023)

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Why?
What
How?
Understanding
New Technology

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Every 3 to 7 years, organizations
need to reinvent themselves
According to The Boston
Consulting Group - S&P 500
Companies from 50 years ago –
only 19% are still in existence
BUSINESS SURVIVAL IN 21stCENTURY

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Manufacturing 4.0: Interest & Inhibitors

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Technologies
From Ripples to Waves

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Technology Cycles

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The 3 Tsunamis of Internet
Fixed Internet Mobile Internet Internet of Things (IOT)

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Ripples & Fusion

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Why IoT is Now at an Inflection Point?
Cheaper and smaller.
Hardware
Key
Growth
Factors
Ripples of
technologies.
Simple and faster.
Software
Development
Becoming pervasive.
Connectivity
New entrants and players
IoT Ecosystem
Number of transistors double
every 2 years.
Moore’s Law

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What are the
Industrial Revolutions?

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What is Society 5.0?
Hunting
Society
Agricultural
Society
Industrial
Society
1.0 3.0
2.0 4.0 5.0
Information
Society
Super Smart
Society

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What is IR 4.0?
IR 1.0
(Manual
With Physical Tools)
IR 2.0
(Electrical)
IR 3.0
(Automation/
Internet)
IR 4.0
(Intelligence)
1.0 3.0
2.0 4.0
(1784) (1870) (1969) (Today)

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4th Industrial Revolution Technologies

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Enabling Technologies of Industry 4WRD

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Which Era of Industrial
Revolution Are We in
Now?

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1.0
3.0
2.0
4.0
The Way We Cook

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1.0
3.0
2.0
4.0
The Way We Teach

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1.0
3.0
2.0
4.0
The Way We Transact

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1.0 2.0
3.0 4.0
The Way We Do Travel Booking

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2.7
Where are we now?

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IoT – Core for IR 4.0

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I need to
maintain the
quality of my
goods.
Who is the
intruder?
Can I reduce
my electricity
bill?
Am I
healthy?
When is my
next bus?
Where can I
park?
Monitoring of Assets – Typical Everyday
Questions
What IF we can connect ALL these assets and get the answers to ALL these questions?
The Need To Connect Assets and Sense
Environment

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IoT
Sensors
Connectivity
Middleware
Analytics

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World of Sensors
[Source: Overview of Spintronic Sensors With Internet of Things for Smart Living, Xuyang Liu et.al, IEEE TRANSACTIONS ON MAGNETICS, VOL. 55, NO. 11, NOVEMBER 2019]

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[Source: http://postscapes.com/what-exactly-is-the-internet-of-things-infographic ]

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7Ms That Can Transform Your
Manufacturing

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(1)
Manpower
• Increase productivity
• Lower manpower costs
• Safety

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(2) Material
• Just in Time
• Saves time and
cost
• Understanding
condition about
assets

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(3) Machine
• Uptime
• Predictive Maintenance
• Reduce Errors

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(4) Method
• Reduced “Red-
Tapes”
• Become agile
• Faster and efficient

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(5) Market
• Enter new market
segment
• Expand reach globally

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(6) Money
• Create new products
and revenue stream
• New business models
• Saves costs

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(7)
Management
• Data-driven decision
management
• Better decision making
• Transparency

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Think Big Start Small

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Start with a Pilot Project
4 Tech &
Business
Skills

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Upskilling & Reskilling

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4 Main Components of IoT
01
02
03
04
Digital Sensors – Temp,
humidity, pressure, gas, etc
Fixed or wireless
Platform that aggregate
heterogeneous devices with
different protocols
Workflow, analytics and insights
Sensors & Actuators
Connectivity
IoT Middleware
Applications & Analytics

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Home Health Transport Office
Waste
IOT Platform – Blending IoT Data
Blending Data - Creating New Compound Applications
IoT Platform

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IoT Platform – favoriot
“Partner in Your IoT Journey”

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favoriot IoT
Middleware
“Create your IoT vertical solutions rapidly”

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Smart Solutions that Helps ESG
Environmental Monitoring Power Monitoring Vibration Monitoring

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Monitoring Solutions
Monitoring
Environmental & Safety Analytics Dashboards

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How to Prepare for
the Future

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5 (Five) Action Plans
Identify the focused
technologies in IR 4.0
IR 4.0 Technologies
5
Action Plans
Leverage the power of partners
Ecosystem
Upskill or reskill current
workforce knowledge
Latest Knowledge
Become a Digital Leader to
transform your organizations
Digital
Transformation
Support R&D and encourage
innovation
Innovation

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