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INDUSTRIAL PRODUCTS AND SERVICES




Re-torquing vs. spring
Re-torquing vs. spring
assembly height to re-apply
assembly height to re-apply
gland load
gland load
Ron Frisard
AW Chesterton
Valve leaking




Nuclear Power           -2-
                         2
If a valve is
                leaking do you
                first re-torque?


Nuclear Power           -3-
                         3
First attempt: Re-torque to same values
First attempt: Re-torque to same values




Nuclear Power        -4-
                      4
Maybe you are
         concerned
         about a valve
         and ask to
         verify what the
         torque is now??
Nuclear Power   -5-
                 5
Re-torque = shooting in the dark
        Re-torque

                Anti Seize, Thread Pastes are made of oil,
                thickeners and lubricating solids. K nut
                factors are based on the “WET” or oily
                paste at installation only.

                One time use!

                Once exposed to heat cycles, oil is flashed
                off. “Dry” Anti-Seize properties K nut factor
                maybe up to 200-300% higher with wide
                variance

                Not CANNOT get the same gland load
                when re-applying original torque after
                any heat on the valve




Nuclear Power                                      -6-
                                                    6
“Dry” anti-Seize testing
        “Dry” anti-Seize

                Using Skidmore device
                torque bolt to 100 ft-lbs,
                record LOAD and calculate
                K nut factor or coefficient of
                friction of “wet” thread paste.

                Remove bolts, re-lube and
                place in oven at 500C for 6
                hours to “flash” off oil

                Put bolt back in Skidmore
                and apply 100ft-lbs, record
                Load and calculate K nut
                factor of “DRY” thread paste.



Nuclear Power                                     -7-
                                                   7
“Dry” anti-Seize testing
        “Dry” anti-Seize

    Anti-Seize                       Torque Cf wet      Cf dry
   Loctite Nickel                    100    0.154        0.71
   Bostick Ni Nuclear                100    0.151       Seized
   Loctite N-7000                    100    0.135        0.32 3 cycles, 4th seized
   Chesterton 772                    100    0.164        0.26 2 cycles, 3rd seized
   Loctite Marine                    100    0.12        Seized
   Loctite Heavy Duty                100    0.13        Seized
   Molykote P37                      100    0.121        0.349

   Data average of 6 re-torquing cycles
   Seized values attained 100 ft-lbs with NO Load transfer to stud. Threads galled during
   re-torquing
   N-7000, corase texture when dry, surface galling got worse with cycles
   dry coating on threads being scraped off under load.
   Chesterton 772, ultrafine particles, smooth film when dry, surface galling with repeat
   cycles. Coating present yet not sufficient film strength to resist load


Nuclear Power                                -8-
                                              8
What is your
         anti-seize “dry”
         coefficient of
         friction and how
         accurate is it??
         Start asking….
Nuclear Power   -9-
                 9
“Prototype” Chesterton Anti-seize
        “Prototype”            Anti-seize
        focused on re-torque
                   re-torque

    Anti-Seize          Torque          Cf wet   Cf dry

   772 Modified( new)    100            0.154    0.28-0.31



     passed 6 re-torques dry, no
    seizure, no galling. Threads
   burnished smooth and lubricant
             was intact.
Nuclear Power                    -10-
                                  10
Valve testing data
                              Valve testing data

           Re-torque = 9 ftlbs
                - Consolidation: 9 ftlbs = 1.17” of
                 compressed spring height
                - After Cycles: 9 ftlbs = 1.188” of
                 compressed spring height
                  - Dried Anti Seize
                  - Bolt condition




Nuclear Power                          -11-
                                        11
Recap

  Re-torque not useful to gauge gland
  load
  Getting “as found” torque not useful in
  telling gland load
  If thread galling occurs,
  re-torque is impossible.

Nuclear Power       -12-
                     12
How accurate is Anti-seize “wet”
                Anti-seize “wet”




Nuclear Power    -13-
                  13
Live loading as a “load gauge”
                          “load gauge”




Nuclear Power          -14-
                        14
Chesterton Valve Springs

                Creates stored energy with Belleville springs
                to postpone gland load loss
                Springs sets designed for specific valve data
                - System pressure
                - Dimensions (packing and bolt size)
                Chesterton live loading designed over 30
                years
                What to live load
                -   Thermal Cycling
                -   Vibration
                -   Critical Dynamic Applications
                -   Anywhere you want to measure gland load!!!
Nuclear Power                           -15-
                                         15
Nuclear Power   -16-
                 16
Nuclear Power   -17-
                 17
Outer Guide Technology




Nuclear Power         -18-
                       18
Nuclear Power   -19-
                 19
Outer Guides


                Easier to re-energize then inner guide
                assembly
                Do not need scale to measure height;
                can use flat washer / outer guide as
                visual
                Springs stay together “in-line” / easier
                installation then inner guide


Nuclear Power                      -20-
                                    20
Questions….
        Questions….


                Feel free to contact me at:
                ron.frisard@chesterton.com
                978-469-3993




Nuclear Power                     -21-
                                   21

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INDUSTRIAL PRODUCTS AND SERVICES GUIDE TO VALVE TORQUE AND LEAK PREVENTION

  • 1. INDUSTRIAL PRODUCTS AND SERVICES Re-torquing vs. spring Re-torquing vs. spring assembly height to re-apply assembly height to re-apply gland load gland load Ron Frisard AW Chesterton
  • 3. If a valve is leaking do you first re-torque? Nuclear Power -3- 3
  • 4. First attempt: Re-torque to same values First attempt: Re-torque to same values Nuclear Power -4- 4
  • 5. Maybe you are concerned about a valve and ask to verify what the torque is now?? Nuclear Power -5- 5
  • 6. Re-torque = shooting in the dark Re-torque Anti Seize, Thread Pastes are made of oil, thickeners and lubricating solids. K nut factors are based on the “WET” or oily paste at installation only. One time use! Once exposed to heat cycles, oil is flashed off. “Dry” Anti-Seize properties K nut factor maybe up to 200-300% higher with wide variance Not CANNOT get the same gland load when re-applying original torque after any heat on the valve Nuclear Power -6- 6
  • 7. “Dry” anti-Seize testing “Dry” anti-Seize Using Skidmore device torque bolt to 100 ft-lbs, record LOAD and calculate K nut factor or coefficient of friction of “wet” thread paste. Remove bolts, re-lube and place in oven at 500C for 6 hours to “flash” off oil Put bolt back in Skidmore and apply 100ft-lbs, record Load and calculate K nut factor of “DRY” thread paste. Nuclear Power -7- 7
  • 8. “Dry” anti-Seize testing “Dry” anti-Seize Anti-Seize Torque Cf wet Cf dry Loctite Nickel 100 0.154 0.71 Bostick Ni Nuclear 100 0.151 Seized Loctite N-7000 100 0.135 0.32 3 cycles, 4th seized Chesterton 772 100 0.164 0.26 2 cycles, 3rd seized Loctite Marine 100 0.12 Seized Loctite Heavy Duty 100 0.13 Seized Molykote P37 100 0.121 0.349 Data average of 6 re-torquing cycles Seized values attained 100 ft-lbs with NO Load transfer to stud. Threads galled during re-torquing N-7000, corase texture when dry, surface galling got worse with cycles dry coating on threads being scraped off under load. Chesterton 772, ultrafine particles, smooth film when dry, surface galling with repeat cycles. Coating present yet not sufficient film strength to resist load Nuclear Power -8- 8
  • 9. What is your anti-seize “dry” coefficient of friction and how accurate is it?? Start asking…. Nuclear Power -9- 9
  • 10. “Prototype” Chesterton Anti-seize “Prototype” Anti-seize focused on re-torque re-torque Anti-Seize Torque Cf wet Cf dry 772 Modified( new) 100 0.154 0.28-0.31 passed 6 re-torques dry, no seizure, no galling. Threads burnished smooth and lubricant was intact. Nuclear Power -10- 10
  • 11. Valve testing data Valve testing data Re-torque = 9 ftlbs - Consolidation: 9 ftlbs = 1.17” of compressed spring height - After Cycles: 9 ftlbs = 1.188” of compressed spring height - Dried Anti Seize - Bolt condition Nuclear Power -11- 11
  • 12. Recap Re-torque not useful to gauge gland load Getting “as found” torque not useful in telling gland load If thread galling occurs, re-torque is impossible. Nuclear Power -12- 12
  • 13. How accurate is Anti-seize “wet” Anti-seize “wet” Nuclear Power -13- 13
  • 14. Live loading as a “load gauge” “load gauge” Nuclear Power -14- 14
  • 15. Chesterton Valve Springs Creates stored energy with Belleville springs to postpone gland load loss Springs sets designed for specific valve data - System pressure - Dimensions (packing and bolt size) Chesterton live loading designed over 30 years What to live load - Thermal Cycling - Vibration - Critical Dynamic Applications - Anywhere you want to measure gland load!!! Nuclear Power -15- 15
  • 16. Nuclear Power -16- 16
  • 17. Nuclear Power -17- 17
  • 19. Nuclear Power -19- 19
  • 20. Outer Guides Easier to re-energize then inner guide assembly Do not need scale to measure height; can use flat washer / outer guide as visual Springs stay together “in-line” / easier installation then inner guide Nuclear Power -20- 20
  • 21. Questions…. Questions…. Feel free to contact me at: ron.frisard@chesterton.com 978-469-3993 Nuclear Power -21- 21