Things that Should not be Ignored for Rack Safety
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One of the most important thing for warehouse owners is the capacity to increase space in their available warehouse so that they are able to store more goods and increase their profit. This is why the warehouse owners are always opting for various types of racks for their warehouse. The racks play a big role in increasing the availability of space in a warehouse. However, there are certain safety factors that shouldn't be ignored while installing racks. Go through the slide to know the things that should not be ignored for rack safety.
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Wear appropriate personal protective clothing as provided by employer. Hard hat, protective footwear and high visibility clothing are recommended as a minimum when working around forklifts. Other equipment may be needed depending on the working environment
Report defects immediately to supervisor
Make sure work path is free of obstructions
Wear operator restraints, where fitted
Look all around before moving off
Look in the direction of travel
Avoid sudden stops and violent braking
Take care when driving on wet, icy , slippery or loose surfaces Slow down at corners, doorways, and at danger spots
Sound the horn several times when approaching blind corners, exits and entrances
Switch off and remove the key before leaving the forklift. Place the key in a safe location when driving task is completed
Apply the parking brake before leaving the forklift
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Park the forklift in a safe place, on level ground; never on a slope
Leave the forklift with the mast tilted forwards and the forks fully lowered, with the tips on the floor
Apply the parking brake, select neutral, switch off the engine and remove the key
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Wear appropriate personal protective clothing as provided by employer. Hard hat, protective footwear and high visibility clothing are recommended as a minimum when working around forklifts. Other equipment may be needed depending on the working environment
Report defects immediately to supervisor
Make sure work path is free of obstructions
Wear operator restraints, where fitted
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Avoid sudden stops and violent braking
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Sound the horn several times when approaching blind corners, exits and entrances
Switch off and remove the key before leaving the forklift. Place the key in a safe location when driving task is completed
Apply the parking brake before leaving the forklift
Report any accidents or near misses to a supervisor
Park the forklift in a safe place, on level ground; never on a slope
Leave the forklift with the mast tilted forwards and the forks fully lowered, with the tips on the floor
Apply the parking brake, select neutral, switch off the engine and remove the key
Return keys or other activating devices to their place of safe-keeping
Report any malfunctions or defects immediately to a supervisor.
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Find out the weight of the laden forklift
Check safe working load (SWL) of racking before placing loads onto it
Make sure load does not obstruct view. If it does, drive in reverse, looking in direction.
Make sure there is adequate clearance for the forklift and load, including overhead
Make sure the load is stable, Carry the load as close to ground as possible, Use controls smoothly & arms are fully inserted when travelling with a load
Position forks properly and as widely as possible
Make sure the fork Make sure the forklift is stopped before raising the load
Use suitable attachments for lifting unusual or wide loads
Ensure the forks face uphill when travelling up or down slopes with a load
Ensure the forks face downhill when travelling up or down slopes without a load
Adjust the tilt (where fitted) to suit the gradient and raise the forks to clear the ground
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Basic Storage and Work Area Equipment Needed in your Warehouse
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Things that Should not be Ignored for Rack Safety
- 1. Things that Should Not be Ignored for Rack Safety
- 2. One of the most overlooked areas of warehouse layout is the safety of the racks which is required for guarding the people and the products.
- 3. Rack systems should be inspected by a qualified rack system inspector at least once a year, more often if there is frequent damage.
- 4. Also, the results of the inspections should be documented and maintained for future reference.
- 5. While a visual inspection will show obviously damaged it is very important not to ignore a few simple steps for the safety of the racks.
- 6. Do not overload the rack beyond its capacity
- 7. The rack capacity should be provided by the rack manufacturer and hung in a clearly visible place at the end of each aisle.
- 8. These sign boards show both the load capacity and approved beam spacing configuration.
- 9. Use appropriate safety accessories throughout the rack system
- 10. There are a number of accessories that can be used along the racks to provide additional safety in the warehouse.
- 11. Safety netting will prevent items from falling off the rack, column protector and end of aisle guards protect uprights from forklift damage.
- 12. Ensure that loads are placed evenly on the rack system
- 13. The cart drivers should be trained to place the pallets correctly on the frames so that there is no disorder and appropriately unitized
- 14. When loading onto wire deck, make sure the pallet is also supported by the beams.
- 15. Consult a qualified engineer before making any alterations to your rack system
- 16. Each rack system is designed for a very specific application and even a slight change in beam levels can cause a system to become unsafe.
- 17. Any alterations to the rack system must be reviewed and approved by a qualified rack engineer to ensure safety.
- 19. Don’t assume that because the rack has not failed yet, the damage to the system is not important.
- 20. Rack failures can be sudden and catastrophic, employee life and safety must be front and center.
- 21. Not to Ignore
- 22. Make sure that everyone in the warehouse is aware of the importance of safety and is properly trained on how to move materials in and out of the rack system.
- 23. A regularly inspected and maintained rack system will provide many years of safe use.