This document is a service manual intended for Clark lift truck dealers and technicians. It provides maintenance and repair procedures for Clark industrial trucks. The manual contents include lubrication charts, procedures for inspecting batteries, motors, contactors, controls, brakes, and other components. Safety precautions are outlined and technicians should follow proper procedures to prevent injuries.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
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The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark epx 16 20 s forklift service repair manualfjskksmem
This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The manual emphasizes safe maintenance practices and contains warnings and cautions about electrical, fuel and other hazards. It provides guidance on properly lifting, jacking and blocking forklifts during maintenance.
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This document provides safety instructions for maintaining industrial lift trucks. It outlines general shop precautions, safe maintenance practices, and cautions specific to solid state control trucks. Some key points include: only trained personnel should perform maintenance; disconnect power sources and block wheels before working under a lifted truck; inspect all systems regularly; and avoid steam cleaning or excessive moisture on solid state control components. Special precautions are necessary when working with batteries, fuels, welding, and other potential hazards.
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This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
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This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
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This document is a service manual for the SM556 lift truck. It contains sections on safety practices, maintenance procedures, component repair and replacement, specifications, and diagrams. The manual is intended to guide authorized technicians on properly servicing and maintaining the truck according to the manufacturer's recommendations. This ensures the truck remains in safe operating condition.
Clark gcs standard forklift service repair manualjfdjskmdmme
This document provides safety guidelines and instructions for maintaining industrial lift trucks. It emphasizes that maintenance must be done by trained personnel according to the manufacturer's recommendations. Some key safety practices include properly ventilating the work area, avoiding fire hazards, raising the drive wheels before starting work, disconnecting batteries when working on electrical systems, and closing fuel valves before working on fuel systems. Following these procedures helps ensure safe maintenance of industrial lift trucks.
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This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
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This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The manual emphasizes safe maintenance practices and contains warnings and cautions about electrical, fuel and other hazards. It provides guidance on properly lifting, jacking and blocking forklifts during maintenance.
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This document provides safety instructions for maintaining industrial lift trucks. It outlines general shop precautions, safe maintenance practices, and cautions specific to solid state control trucks. Some key points include: only trained personnel should perform maintenance; disconnect power sources and block wheels before working under a lifted truck; inspect all systems regularly; and avoid steam cleaning or excessive moisture on solid state control components. Special precautions are necessary when working with batteries, fuels, welding, and other potential hazards.
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This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
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This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
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This document is a service manual for the SM556 lift truck. It contains sections on safety practices, maintenance procedures, component repair and replacement, specifications, and diagrams. The manual is intended to guide authorized technicians on properly servicing and maintaining the truck according to the manufacturer's recommendations. This ensures the truck remains in safe operating condition.
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This document provides safety guidelines and instructions for maintaining industrial lift trucks. It emphasizes that maintenance must be done by trained personnel according to the manufacturer's recommendations. Some key safety practices include properly ventilating the work area, avoiding fire hazards, raising the drive wheels before starting work, disconnecting batteries when working on electrical systems, and closing fuel valves before working on fuel systems. Following these procedures helps ensure safe maintenance of industrial lift trucks.
Clark gps standard forklift service repair manualfhjsjekdmme
- This document is the service manual for Clark lift trucks and provides information on maintenance, repair, and safety procedures.
- It instructs technicians to take safety precautions like raising the wheels, blocking components, and relieving pressure before working.
- The manual emphasizes using proper maintenance techniques and genuine Clark parts to ensure safe operation and compliance with regulations.
Clark gps standard forklift service repair manualdikskedmdm
This document provides safety guidelines and instructions for maintaining industrial lift trucks. It emphasizes that maintenance must be done by trained personnel according to the manufacturer's recommendations. Some key safety practices include properly ventilating the work area, avoiding fire hazards, raising the drive wheels before starting work, disconnecting batteries when working on electrical systems, and closing fuel valves before working on fuel systems. Following these procedures helps ensure safe maintenance of industrial lift trucks.
Clark gcs standard forklift service repair manualfhsjejkdm
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying important safety signs and messages, and provides model identification information.
- Technicians are instructed to read all safety information and follow proper procedures to prevent injuries when servicing lift trucks.
Clark gcs standard forklift service repair manualdikskekmdmdm
This document provides safety guidelines and instructions for maintaining industrial lift trucks. It emphasizes that maintenance must be done by trained personnel according to the manufacturer's recommendations. Some key safety practices include properly ventilating the work area, avoiding fire hazards, raising the drive wheels before starting work, disconnecting batteries when working on electrical systems, and closing fuel valves before working on fuel systems. Following these procedures helps ensure safe maintenance of industrial lift trucks.
Clark gps standard forklift service repair manualfjjskedmme
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying safety signs and messages, and product identification information. Technicians are instructed to read all safety information before performing any repairs.
Clark EPX 16-20S Forklift Service Repair Manual.pdfdujdkksmdm
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark TMX12-25 Forklift Service Repair Manual.pdf8dskeddmdd
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages in the manual and on trucks to understand hazards.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck, to access components for repair work.
Clark TMX12-25 Forklift Service Repair Manual.pdfdujdkksmdm
This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The document also provides extensive safety guidelines and warnings for maintenance personnel, covering topics like proper ventilation, fire hazards, blocking wheels before starting work, inspecting electrical and fuel systems, using genuine replacement parts, and lifting heavy components safely. Maintaining industrial equipment like forklifts requires strict adherence to safety procedures to prevent injury.
Clark EPX 16-20S Forklift Service Repair Manual.pdf8dskeddmdd
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels, disconnecting batteries, and checking for fuel leaks before working.
2. Procedures for lifting parts of the forklift like the drive wheels or rear, including using blocks and jacks of adequate capacity.
3. Chain securing an upright carriage when raised and shipping tie-down instructions.
Clark tmx12 25 forklift service repair manualfjskksmem
This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The document also provides extensive safety guidelines and warnings for maintenance personnel, covering topics like properly preparing the work area, lifting and blocking the forklift, and ensuring any replacement parts are equivalent to the original equipment. Personnel are instructed to carefully follow all maintenance procedures and to contact their local Clark dealer if they have any questions.
Clark epx 16 20 s forklift service repair manualdhjfjkmmmde
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels, disconnecting batteries, and checking for fuel leaks before working.
2. Procedures for lifting parts of the forklift like the drive wheels or rear, including using blocks and jacks of adequate capacity.
3. Chain securing an upright carriage when raised and shipping tie-down instructions.
Clark tmx12 25 forklift service repair manualdhjfjkmmmde
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and following safe maintenance practices such as blocking the wheels before working under the forklift.
2. Procedures for lifting parts of the forklift like the drive wheels or rear using jacks and blocks to provide safe access for maintenance.
3. Chaining the upright mast in the raised position for front access and instructions for securely tying down the forklift for shipping.
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This document is the service manual for Clark forklift models TMX12-25 and ECX16-18. It provides instructions on using and arranging the manual, which is divided into standardized groups and sections. The manual outlines safety practices and procedures for maintaining the forklifts, including proper lifting, jacking, and blocking of the vehicles. It emphasizes using qualified personnel and following the manufacturer's recommendations to safely conduct maintenance and repairs.
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This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages in the manual and on trucks to understand hazards and precautions.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck to access components.
Clark EPX 16-20S Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark EPX 16-20S Forklift Service Repair Manual.pdf8ufjsekddm8u
This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The document also provides extensive safety guidelines and warnings for maintenance personnel, covering topics like proper ventilation, fire hazards, blocking wheels before starting work, inspecting electrical and fuel systems, and ensuring any replacement parts are equivalent to the original equipment. Personnel are instructed to follow the manufacturer's maintenance recommendations and to consult Clark if they have any questions about maintenance procedures.
Clark EPX 16-20S Forklift Service Repair Manual.pdffujjekdmdmd
This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The document also provides extensive safety guidelines and warnings for maintenance personnel, covering topics like proper ventilation, fire hazards, blocking wheels before starting work, inspecting electrical and fuel systems, and ensuring any replacement parts are equivalent to the original equipment. Personnel are instructed to follow the manufacturer's maintenance recommendations and to consult Clark if they have any questions about maintenance procedures.
This document contains a table of contents and specifications for parts related to the engine, fuel, exhaust, cooling, air conditioning, and intake systems of a Massey Ferguson TH.8043 130 S3A telescopic handler. It includes over 50 numbered items with descriptions and part numbers for components such as the radiator, muffler, hoses, clamps, sensors, and other engine accessories. The parts are grouped into sections for each vehicle system and subsystems.
The document is a parts catalog for a Massey Ferguson TH.7030 ST4 telescopic handler. It lists parts for the engine, fuel, and exhaust systems across multiple pages, with each page covering a different subsystem. The parts are organized in a table with the part number, quantity, description, and any additional comments. The parts listed include components for the cooling system, air intake, exhaust system, SCR system housing, and other engine systems.
This document provides parts information for a Massey Ferguson 89410/89410(L) telescopic handler, including:
- A list of 43 parts that make up the main frame, with part numbers, quantities, descriptions, and comments.
- A list of 9 parts that make up the counterweights and attachments on the frame.
- A list of 20 parts that make up the fuel system including the fuel tank and attachments.
- A list of 27 parts that make up the engine cover.
- A list of 21 parts that make up the engine support.
- A list of 30 parts that make up the cab.
- A list of 31 parts that make
Massey ferguson mf 9305 telescopic handler europe parts catalogue manualfjjskedmme
This document provides a table of contents and component listings for the engine, fuel, and exhaust systems of a Massey Ferguson MF 9305 telescopic handler. It includes over 50 pages detailing over 1000 individual components that make up these various mechanical systems of the vehicle. The pages provide diagrams and lists of parts, their numbers, quantities, and brief descriptions.
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This document provides a list of parts for a Massey Ferguson MF 9205 telescopic handler, including the main frame, counterweight, engine support and cover, cab installation, cab windows and door, and tractor cab windscreen wiper. It includes the part numbers, quantities, descriptions, and comments for 76 total parts.
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This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The document also provides extensive safety guidelines and warnings for maintenance personnel, covering topics like proper ventilation, fire hazards, blocking wheels before starting work, inspecting electrical and fuel systems, using genuine replacement parts, and lifting heavy components safely. Maintaining industrial equipment like forklifts requires strict adherence to safety procedures to prevent injury.
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This document contains a table of contents and specifications for parts related to the engine, fuel, exhaust, cooling, air conditioning, and intake systems of a Massey Ferguson TH.8043 130 S3A telescopic handler. It includes over 50 numbered items with descriptions and part numbers for components such as the radiator, muffler, hoses, clamps, sensors, and other engine accessories. The parts are grouped into sections for each vehicle system and subsystems.
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Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Service
Manual
P-30
P-25 HWP-30
SM 566 HWP-25 PWD-30
PWD-25 HWD-30
HWD-25 HWD-36
PWD-36
3. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
FOREWORD
This service publication provides information covering normal service,
maintenance and repair of the Clark industrial ltrucks noted on the cover. It has
been specifically prepared to help owners and service personnel maintain these
trucks in efficient and safe operating condition.
Regular, correct maintenance and care of industrial trucks is not only important for
long and efficient truck life; it is essential for safe operation. The importance of
proper maintenance through planned service, inspection and qualified repairs
cannot be emphasized too strongly.
To assist in keeping industrial trucks in good operating condition, this manual
includes preventive maintenance procedures to be performed at regular intervals.
These are essential to the service life and safe operation of all industrial trucks.
Instructions for safety inspections, operational checks, cleaning, and lubrication
are provided for reference in setting-up and conducting a recommended periodic
Planned Maintenance (PM) program.
Refer to the Operator’s Manual, located on the truck, for additional information on
the operation, care and maintenance of your truck.
Genuine Clark replacement parts should be used for all service and repair
requirements. Substitute parts from other sources may be different than original
parts and may not meet OSHA or other safety requirements.
Any reference to brand names other than Clark in this manual is made simply as
an example of the type of tools and materials recommended for use and, as such,
should not be considered as an endorsement. Equivalents, if available, may be
used.
For more information on maintenance and repair of these trucks, contact your
authorized Clark dealer.
NOTICE
The descriptions andspec@ations inclua’edin thismanual were
in effect at the time of printing. Clark Equipment Company
reserves the right to discontinue models at any time, or make
improvements and changes in specifications or design without
notice and without incurring obligation. Specl@cations, torques,
pressures, measurements, adjustments, illustrations and other
items may change at any time. Contact your authorized CLARK
dealer for information on possible updates or revisions.
0 1989 Clark Equipment Company
SM568 i Dee 91
4. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
About This Manual
This manual is intended for use by persons who are trained and authorized to do lift
truck maintenance. Itis designed to provide essential information about the correct and
safe service maintenance and repair of the truck by trained mechanics or service
technicians.
The information is organized by use of the Bask Group Numbering System
used in the Master Parts Book and the Customer Parts manuals. The manual includes:
P.M.
01-40
Planned Maintenance Procedures including precautions and
safe maintenance practices.
Service specifications, adjustments, maintenance and overhaul
procedures including lubrication charts and recommended
lubricants, etc.
General and detailed service and repair procedures areoutlined (as required) for
each component or subsystem. Some procedures include explanations that are
common to several components or subsystems.
In general, each Section is written to show and describe the general arrangement,
adjustment, removal, disassembly, inspection, repair, and assembly steps that are
normally required to service thecomponent. Component specifications (as applicable),
information notes and safety messages are included within those procedures. In most
cases, specificationsarealsolisted in GROUP40,TruckSpecifications,forconvenience
of reference.
The Pictorial Index lists components or systems by Basic Group Number of Major
Parts. Additional content listings are placed at the beginning of each Section in the
manual,
This manual has been made easier to use by providing only specific steps when
necessary and general nstructions required to explain the activity, component,
assembly, or process being worked on. The technician is expected to include obvious
additional steps of standard procedure for removal, disassembly, cleaning, inspection,
reassembly, installation, etc., as needed.
To be better prepared to do the necessary service work, take time to completely read
the entire procedure, including any special instructions, before doing any work.
The technician is cautioned and expected to ahvays work in a safe manner by using
the correct procedure. Do not take chances which may result in injuries.
Dee 91 ii SM568
5. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Safety Notice
IMPORTANT SAFETY NOTICE
Read and understand all safety precautions and
warnings before performing repairs on lift trucks.
Appropriate service methods and proper repair procedures are essential to the safe, reliable operation of
industrial trucks aswell asthe personal safety ofthe individual doing the work. This Service Manual provides
general directions for accomplishing service and repair work with tested, effective techniques. Following
them will help assure successful repair and reliable truck operation.
There are numerous variations in procedures, techniques, tools, and parts for servicing industrial trucks, as
well as inthe skill of the individual doing the work. This manual cannot possibly anticipate all such variations
and provide advice or precautions as to each. Accordingly, anyone departing from the instructions provided
in this manual through procedures used or choice of tools, materials, and parts may jeopardize his or her
personal safety and/or the safety of the vehicle user.
Improper or careless techniques cause accidents. Don’t take chances with incorrect or damaged
equipment. Read and understand the proceduresforsafe operation and maintenance outlined inthis
manual.
STAY ALERT! Follow safety rules, regulations and procedures. Accidents can be avoided by recognizing
dangerous procedures or situations before they occur.
DRIVE AND WORK SAFELY and follow the safety signs and their messages displayed on the truck
and in this manual.
General Precautions
The following list contains general precautions that should be followed when working on a lifttruck:
l Always wear safety glasses for eye protection.
l Remove rings, watches, loose jewelry and open clothing before working on a vehicle, to avoid serious injury.
l Do not smoke while working on a vehicle.
. Put ignition switch in the OFF position, unless otherwise required by the procedure.
l Set the parking brake. Place wheel chocks orwood blocks of 4” x 4” size or larger to the front and rear surfaces
of the tires to provide further restraint from inadvertent vehicle movement.
9Use safety stands or blocks whenever a procedure requires you to be under the vehicle.
l Service Electric Truck Batteries in a well-ventilated area to avoid the danger of igniting explosive gases.
l Follow the Safety Instructions outlined in GROUP 12 “Handling Storage Batteries”.
l Always Discharge the Capacitors prior to working on or around electrical components. Refer to the
instructions outlined in GROUP 19 “Discharging Capacitors:.
l Avoid contact with Battery Acid. The battery contains corrosive acid which can cause injury. Following the
instructions outlined in GROUP 12 “Handling Storage Batteries”.
SM568
...
III Dee91
6. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Material Handling
CORKCompany
Wal kie Models
Rider Models
r39
PICTORIAL INDEX
28
01 Lubrication Charts
12 Battery
16 Motors
17 Contactors
19 EV-T5 Control
20 Drive Unit
23 Brakes
25 Caster / Stabilizer
28 Hydraulic Unit & Liness
34 Lit Cylinder
35 Load Wheel / Lift Linkage
39 Body Partss
40 Specifications
SM568 Index-l act 91
7. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
P.M. CHECK SHEET
A special coding system on the P.M. Check Sheet
allows truck conditon to be reported with a minimum
number of words. As the P.M. is performed, a check
mark should be made in the appropriate box of the
component being checked.
l (4) indicates the particular truck component or
system has been checked and is O.K.
l (x) indicates the component or systemisinneed
of a minor adjustment or service (not part of the
normal P.M.) that should be taken care of in the
near future.
l ( r ) indicates there is a potential problem that
couldresultindamage to acomponentorsystem
and requires attention.
l ( s ) indicates the need for urgent repair or
replacement of a component or system and the
truck should be shut down as eminent damage or
possible injury may result.
The nature of problems found during a PM should be
noted in the “comments” portion of the check sheet.
Whenever a svstem or comnonent is faultv or unsafe,
it must be noted on the check sheet, and reported to the
designated authority at the conclusion of the P.M.
AWARNING
Remove all jewelry before
examining electrical com-
ponents.
Code
$ = O.K.
O.K. X = Adjust (Not P.M.)
Potential r = Repair or Replace
~
L.
i...
..L......... Requires Shop Repair
___
____
,,,,__
:~~.:.:.:.:.:.:.:.:.:.~I
........,.i,.................
SM568 1 PM
8. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
VisualInspection
1.
.
.
2.
.
.
3.
.
Inswct Batterv Plug & Truck Rec@acle
Disconnect battery from truck.
Inspectthespringloadedconnectors inthetruck
battery receptacle and check the battery plug
connectors. Severely burned connectors should
be noted on the P.M. check sheet.
InsDect Batterv Cover for darn=
The cover should not be dented. A badly dented
cover could short out across the battery cell
connectors.
The cover should be free to swing open and
closed without binding.
Inswct Pallet Forks for obvious damaye
Forks should not be bent or warped. If the forks
are damaged, report condition to the designated
authority.
Battery and check the
Spring Loaded Connectors
Typical Illustration
-
HND & HWP
-Battery Cover
Check Cover for Damage
Typical Illustration
PWD& P
Typical Illustration
PM 2 SM568
9. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
4.
.
.
.
4A.
.
.
.
5.
.
Rider Models
@SDeCt Frame ComDonen&
Check truck console, access cover and doors for
damage.
Inspect name plates and decals for damage and
to be sure they are not missing.
Walkie Models IAccess Doors
Insoect Frame ComDonents
Check truck console, access covers and doors
for damage.
Inspect name plates and decals for damage and
to be sure they are not missing.
Control Handle
Check for obvious oil leak%
Make a quick overall inspection for leakage. If
anoil leakappears tobemajor,noteconditionon
the check sheet for immediate attention. Minor
leaks should be repaired during the P.M.
Coast Control Decal
/‘--(Optional Equipment)
Typical Illustration
Data Plates
1 Typical Illustration
A+
/O Lift Cylinder 8 tines
1 Typical Illustration
SM568 3 PM
10. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
6.
.
.
.
.
.
Insrxct Tires & Wheel%
Check for obvious damage to tires on the load,
caster and drive wheels.
Look for excessive tire wear, cuts, breaks,
chunking or bond failure between the tires and
wheels. Note condition on the PM check sheet.
Remove embedded objects from the tires.
Be sure wheel fasteners are secure and none are
missing.
Make certain grease fittings are not damaged or
missing.
7.
.
ExDoseInternal ComDonent$
Open the access doors exposing the drive unit,
brake, lift cylinder, hydraulic unit, and SCR
control. Each door hangs on a hinge pin. Lift the
doors from their pins and set them to one side.
8. Connect Truck Batterv
. Connect truck battery and check truck opera-
tion.
I
Drive 1
Grease
Fittings
Wheel Fastener
Caster
Typical illustration Wheel
Hinge/ Typical Illustration
Tvoical Illustration
PM 4 SM568
11. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
Operational Tests
9. Turnthekey switch on.
10. All Models
l Check the horn to be sure it operates.
11. All Models
l Check the hour meter to be sure it operates.
Walkie Models
Typical lllustratior
SM568 5 PM
12. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures’
12.
.
.
.
.
.
.
13.
.
.
. Report condition on the P.M. check sheet.
Check Steer Control Handle
Walkie Models
Be certain the control handle is mounted se-
curely at the base of the drive unit.
Make sure fasteners are tight and none are none
missing.
Rider Models
Check the mounting bracket to be sure it is
securely mounted to the base of the drive unit.
Make sure fasteners are tight and none are
missing.
Check Steering
Operate truck in reverse at a slow rate ofspeed.
Move control handle through a full right and full
left turn. Steering should be smooth without
binding or his&ion.
If there is binding, hard spots or movement
appears to be stiff this indicates either lack of
lubrication, misadjusted or damaged steering
ring.
1Omm Allen Head Socket Scre
8mm Allen Head
Steer Control
Mounting Bracket
-.-
Early Models
Typical Illustration
Late Models
Make Full
Right & Left 0 cl
Turns
:;i’
PM 6 SM566
13. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
14. Check Brake heration
l Move the steer control handle downward 10
degrees from vertical (brake on) position.
l Operatetruckinreverse ataslowrateofspeed.
l Slowly move control handle upward from the
10”travel (brake off) position..
As Control Handle annroaches “Brake On” postion:
(1st)
the brake switch should operate shut-
ting off the drive motor.
(2nd)
the brake should operate bringing the
truck to a stop.
l Operate the truck in forward at a slowrate of
speed.
l Slowly move control handle upward from the
10”(brake off) position. The brake should apply
when handle reaches the full up (brake on)
position.
l Now, check the brake at a high rate of speed in
both forward and reverse directions.
14A. Next, check for proper brake operation by mov-
ing the handle downward from the lo” (brake
off) position. The brake check should be done at
Low and High Speeds, and in Forward &
Reverse directions.
l If operation is not satisfactory, note condition on
the P.M. check sheet. Report condition to desig-
nated authority for immediate attention.
NOTE
Plugging Controlis normally used
for gradual brake applications.
Braking with the steer control
handle is normally used in
emergency situations and parking
the truck.
1 _Forward I Reverse . L
Direction 1 Direction
Brake On
0 .. ‘L
Brake Off (0 q i
Check Braking
in
Reverse DIrection
Forward Direction
at a
slow rate of speed
high rate of speed
Walkie Models Rider Models
Check Braking
in
Reverse Direction
Forward Direction
at a
slow rate of speed
high rate of speed
Brake Off
(O?Y
Tvoical Illustration
SM568 7 PM
14. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
15.
.
.
.
.
.
.
.
16.
AWARNING BrakeOn
After checking the coast
control, be certain to return the
coast control levertothe (brake
on) position before resuming
normal truck travel.
1 h k ‘n
Move steer control handle past the full vertical
position to partially compress a spring loaded
rubber stop, see illustration.
Now move the coast control lever out of the
“brake on” position and into the “brake off’
position.
Release the steer control handle. The truck is
now set up for a “coast mode” of operation
allowing the operator to “jog” the truck with the
F & R speed control.
Slowlly operate truck in a reverse direction of
travel.
Move steer control handle into vertical (brake
on) position stopping truck.
If brake operation is not satisfactory, note con-
dition on P.M. check sheet. Report condition to
designated authority for immediate attention.
Return the coast control lever to the (brake on)
position.
Check Travel Speeds
Check Acceleration
Check High SDeed
Drive truck in a straight line, looking in the
direction of travel.
Listen for any unusual drive train noise.
Accelerate from
low to high speed. Acceleration
shouldbeasmoothtransitionfromcreepthrough
top speed to 1A (battery volts). If transition is
irratic, the accelerator potentiometer circuit
should be checked (Group 19). Note condition
on the P.M. check sheet. -continued next page-
Typical
lllustratior
BrakeOf1
Coast Control Lever Coast Control Lever
1) w Always face in the direction of travel e r)
Operating Truck in REVERSE Direction
PM 8 SM568
15. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
17.
.
.
.
18.
.
.
19.
.
.
.
Drive truck forward, in a straight line of travel.
Fully rotate Directional Speed Control (1) until
maximum(solidstatecontro1) speedisobtaiined
Depress Hi-SpeedButton (2) for approximately
two seconds. The 1A contactor should close
providing direct battery volts across the drive
motor for maximum travel speed. This transi-
tion should be smooth. Ifit is not, if it is erratic,
jerky etc., the accelerator potentiometer circuit
should be checked (Group 19). Note condition
on the P.M. check sheet.
Override Control
The override control is used to by-pass the
emergency reversal (belly) switch circuit. This
is desireable when the truck is operating in areas
whereplastic stripcurtaindoors (etc) are used.
Example: When moving a truck through this type door,
pressure from the door strips can cause the emergency
reversal (belly) switch tooperate changing the direction of
truck travel. By overriding the reversal switch, the truck
can pass through the curtain door without miss hap.
To simulate the above, operate truck in slow
speed reverse. “Depress button to override” and
then depress the reversal (belly) switch. Truck
travel shouldremainin slow speedreverse. Note
condition on the P.M. check sheet.
Elevate and Lower Pallet Forks
Elevate pallet forks to maximum lift. As the
forks elevate, check to be sure they elevate
smoothly and evenly without binding.
Lower forks. Look for erratic motion as they
lower. They should lower smoothly without
hesitation.
If there is erratic, jerking motion or binding of
linkage as the forks elevate or lower, the lift
linkage should be checked and adjusted (Group
35). Note condition on the P.M. check sheet.
Trwel COnaol
Tvniul Illustration
he Override Control Circuit
nlyfunctions in slow speeds
Depress Button
to override
ReversalControlCircuit
Typical Illustration
Typical Illustration
SM568 9 PM
16. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance Procedures
20. Dischawe the CaDacitors
l Be sure the battery is unplugged.
l Discharge capacitors using a 100 ohm, 2 watt
resistor connected between the Positive and
Negative power terminalson the SCR Con-
trol. Hold the restitor in place for2 seconds
before removing.
ACAUTION
Usingashorting device without
a “resistor load” could cause
damage to the control.
AWARNING
Discharging the capacitors
withoutusingspecified resistor
could cause serious injury to
yourself and bystanders.
AWARNING
Prior to discharging the
capacitors, make certain the
Coverisinstalledonthe Control
Panel Power Base.
21. Rider Models
l Inmect ModeratorHand Rail
l Check hand rail for security of mounting. Try
moving hand rail fore & aft checking for loose
connections and damage. The mounting bolts
shouldbe torqued to 177-221 Ibin (20-25 Nom).
l Make certain the switch housing is mounted
securely and the switches are not damaged.
l Check wire harness condition. Check for loose
connections and harness damage. Report condi-
tion on P.M. check sheet.
IIII
Cover Should Be In Place
DischargeCapacitors Typical Illustration
PM 10 SM568
17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Copyrighted Material
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ELqRR
Company
Material Handling
GROUP 01
GROUP 01
LUBRICATION & Planned Maintenance
Contents
Grease Chart & Specifications (Rider Trucks) .................................... 01-l-4
Grease Chart & Specifications (Walkie Trucks) ................................. Ol- l-5
Fluids -Illustrated Instructions & Specifications ................................ 01-l-3
Optional Equipment Lubrication Illussttations & Specifications ....... ..Ol- l-6
h4iscellaneous Linkage Illusstrations & Specifications ..................... ..Ol-l- 7
Test truck ground
Clean drive motor air vents
1 Check brake shoe linings I I.1 I I I
SM568 01-1-I Section 1
19. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
GROUP 01 Lubrication
LUBRICATION SPECIFICATIONS
The listingof lubrication specificationscompiled in thismanual isfor the reference of Clark Engineering
and Servicepersonnel, Dealers and Customers. The listofproducts isintended as aguid in the selectionof
a lubricant to meet the requirements of Clark Industrial Truck Operation.
CLARK makes no representation as to the relative merits of any commercial oil product. With the exceDtion
of MS-68 Hvdraulic Fluid, CLARK has no formal system for approving oil products, but has published herein
general specifications which it believes will provide adequate or superior component lubrication of life.
It is the PREROGATIVE of each user to choose suppliers and products as they feel necessary for proper
operation of the equipment under the conditions of the individual application. RESPONSIEHIJTY for the
quality of the product and its performance in service must remain with the oil supplier, in agreement with the
user.
Hvdraulic Fluids and &wine Oils
CLARKdoesnotfollow aformal testandapprovalprocedureforspecificbmndedproducts. RatheritisCLARK
policy to establish basic specifications for oils (and fluids) which demonstrated suitable performance for the
application. Ingeneral these specificationsfollowtherecommendationsofthemajorcomponentmanufacturer,
such as engines and hydraulic pumps. Any oil or fluid which meets the respective specification is considered
acceptable for use in CLARK products. Component operation should not be affected as long as the oil or fluid
meets the stated specification and the recommended oil and filter change intervals are followed.
ForExtendedOilor FluidDrainIntervals,periodicanalysisbyareputabletestinglaboratory shouldbemade.
It is theresponsibilityof themanufacturer
or supplierof theoil or fluidsto insurethatthisproduct meets the
specificationsandgives the expectedpeq5ormance.
Technical Societies referenced on these Daaes
AGMA -- American Gear Manufacturers Association
API _- American Petroleum Institute
ASTM - American Society for Testing Materials
EMA -- Engine Manufacturers Association
_- Military Specification
MGPA -- Natural Gas Processors Association
NLGI -- National Lubricating Grease Institute
SAE -- Society of Automotive Engineers
Section 1 01-l-2 SM568
20. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Lubrication GROUP 01
HYDRAULIC SYSTEM
l Wipe outside of reservoir clean before remov-
ing the fill/level plug. Fluid level should be to the
plug opening Add fluid as required.. Checkfluid
levelwiththeforksfilly loweredandtruckon a
levelsurjSace.
MS 68Recommendation NormaZ overation use
Hydraulic Fluid per Clark Specification MS68.
Specification Hydraulic Fluid must be high quality
with Zinc or equivalent Anti-Wear additive which
meets the requirements of ASTMD-2882pump wear
test with 50 mg total weight loss maximum per Clark
Specifications MS-68.
Hydraulic System Fluid available under
Clark Part Numbers;
@
885385 One (1) Quart Can (MS-68).
885382 One (1) Case of Six (6)
one gallon cans (MS-68).
Recommendation Cold Storage Operation Use
Hydraulic Fluid which meets ML-H-5606A per
Clark Specification MS-226.
Specification A petroleum base hydraulic fluid with
additives to improve viscosity index, oxidation resis-
tance and anti-wear characteristics blended to form a
stable product under storage and operational condi-
tions between -65 and +160” F., meeting MIL-H-
5606A* per Clark Specifications MS-226.
(*)The restrictive cleanliness specifications of later
revisions is not required.
Drive Unit
l Wipe area around flluid level plug before re-
moving plug. Fluid level should be to the plug
opening. Add fluid as required.
Recommendation Use Dexron II Automatic Trans-
mission Fluid.
Transmission Fluid available under
Clark Part Numbers;
@
897804 One (1) Quart Can.
941615 One (1) Case of Six (6) one
gallon cans.
Hydraulic Unit
Reservoir Capacity
1.5 Quarts (nominal)
Reservoir ,,
u ji
‘x. ::
.,ji
-:i
::
h=
MS 68
2
Typical lllusstration
SM568 01-l-3 Section
1