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The sustainability of the cost reduction process
1. The Sustainability of
Cost Reduction Processes
Overhead Cost Reduction Processes are Important to European Companies
www.ebs.edu/ime www.expensereduction.com
2. Imprint
Publisher:
Expense Reduction Analysts
Suite 24, 40 Churchill Square
Kings Hill, West Malling
Kent, ME19 4YU
U.K.
Strascheg Institute for Innovation and
Entrepreneurship (SIIE) – EBS Business School
Burgstraße 5
65375 Oestrich-Winkel
Germany
Editors:
Christoph Schneider
Arnd Görner
Prof. Dr. Ronald Gleich
3. Summary Most companies still use standard cost control-
ling methods for their overhead costs manage-
The importance of overhead costs reduction ment. Less than half of the companies acknowledge
processes is highlighted by the majority of firms. the application of methods for comparison. An active
More than 83% of all companies that filled out the comparison of costs via the use of purchasing price
survey confirmed to have undertaken an overhead analysis or the application of benchmarking with
costs reduction process throughout the last three competitors is only done by 43.5 % and 42.5%.
years.
Furthermore, employees seem to be of high
Energy most important cost category. Regard- importance when initiating and implementing
ing the different types of overhead costs, energy is a cost reduction process. Companies should be
by far the most important type. 43% of all partici- aware of the risk they take when not actively involv-
pants name energy as one of the three most impor- ing their staff in such a process. Especially the most
tant types of costs. Other frequently mentioned cost sustainable companies involve and keep their em-
categories are marketing, logistics, freight and travel ployees well informed throughout the process.
management.
Savings are used to increase profit margins – less
than half of the companies reinvest the savings.
In that perspective the studies shows that sustainable
companies more often tend to reinvest the money in
the development of new markets and already exist-
ing markets than others.
Cost reduction processes start as result of not
reaching financial goals. Mostly companies started
a cost reduction process in their overhead spending
as they failed to reach their desired profit margins,
made losses or were not competitive enough com-
pared to their competitors. However, sustainable
companies have a more active treatment of their Table of Contents
overhead costs and start programmes proactively
not because of external pushes. Introduction 5
Results of Expert Interviews 6
Sustainability and Innovativeness of Participants 7
Sustainability 7
Innovativeness 8
Planning of Overhead Costs 9
Companies Prove to be Cost-Sensitive 9
The Most Important Types of Overhead Costs 10
Processes 14
Process Success 18
Usage of Savings 24
Annex 26
Literature 26
Table of figures 27
4.
5. Preface
Printing, logistics, travel management, or freight
are commonly known examples of cost categories
often denoted as overhead costs or indirect ex-
penses. However, many companies do not focus on
actively managing these costs since they consider
achievable margins to be small and view many cat-
egories as indispensable. So far, not much research
has been conducted to explore the hidden potential
of these cost categories and to analyse how and if
overhead costs can be managed and reduced.
Hence, EBS Business School and Expense Reduction
Analysts initiated this survey in order to investigate the
importance of overhead costs, the success and success
factors of overhead costs reduction processes, and the
processes’ sustainability. 301 managers from seven
European countries responded to the questions, there-
by making it a valuable source of information for both
managers and academics interested in the subject.
Opposed to the general perception, the study finds
that companies do take their overhead expenses
seriously. According to the firm representatives ques-
tioned, more than 83% confirm to have carried out
an overhead costs reduction process in the last three
years in their respective enterprises.
However, such processes are rarely the result of
careful planning or aim at obtaining a sustainable
cost situation. In many cases, they are rather initiated
as a reaction to immediate financial threats.
Employees appear to play a prominent role for the
success of overhead costs reduction processes. Com-
municating the need for such action to staff and
actively integrating employees into the process can
have a positive impact on the reduction processes.
Managing overhead costs should not be considered
a burden to management but a chance to make busi-
nesses more efficient and sustainable.
Sincerely,
Prof. Dr. Ronald Gleich
6.
7. Preface
Long-term-studies have shown that the period over
which companies stay competitive in a market is
shortening constantly. Only the well positioned com-
panies are fit enough to survive in times of increasing
global competition, complex supply chains and short-
ened cycles of global financial instability.
Well positioned means, companies that are able to
adapt to changes in their environment quickly. Key
aspects worth mentioning here are innovation and
economic sustainability. In particular, economic sus-
tainability, the efficient use of accessible sources, is
often rated with a lower priority within companies –
at least as long as sales and turnover are performing
well. In an economic down turn – as we have seen
during the last financial crisis – sales revenues de-
cline rapidly and companies need to cut costs but the
challenge is not jeopardising their productivity.
Economically sustainable companies have one thing
in common: they do not react to external threats
with harsh knee jerk cost cutting programmes. These
companies utilise professional cost management
techniques on a regular basis and continue to use
these tools even in times of prosperity. Furthermore,
they use the achieved savings in the business as part
of their current business strategy; be that investing
in RD, developing new and existing markets or
building up reserves for other strategic initiatives. A
cost conscious culture provides for a healthy balance
sheet and a more valuable business.
In order to find out how well positioned European
companies are in terms of sustainability, the EBS
Business School and Expense Reduction Analysts
created this survey and analysed the answers of 301
companies from 7 European countries. The results
clearly show in which areas sustainable companies
are better positioned than others.
Fred Marfleet
Chairman, Expense Reduction Analysts
8.
9. Introduction towards reduction processes and the processes’ success.
A further step is to analyse differences between more and
Non-core costs, commonly called overhead costs, often less sustainable companies regarding their treatment of
provide considerable potential for savings. Causing only overhead costs.
minor disruptions for the companies’ business opera-
tions, savings can be obtained without consuming much In a last step, the study seeks to identify potential success
time and efforts. Especially small and mid-sized compa- factors for a future-oriented management of overheads.
nies often seem to neglect the potential for savings in
their company. A thorough multi-stage research process was applied. In
a first step, relevant literature was analysed in order to
In contrast to strategic cost areas such as research de- build a framework for the course of investigation. Base
velopment or investments, overhead costs have been on this, a semi-structured interview guideline was deve-
subject to investigation by only a few scientific studies, loped and discussed with practitioners. In a second step,
partially even dating back to the 1980s and 1990s. 11 interviews with industry experts from a variety of in-
dustries were undertaken in which current topics concer-
EBS Business School and Expense Reduction Analysts ning overhead costs and respective reduction processes
therefore decided to undertake a study on cost-reduction were identified and discussed.
processes in the area of overheads and their sustaina-
bility. It is the study’s aim to investigate how European Taking these findings, a structured survey was developed
companies deal with the issue of overhead costs and res- and made available to managers from European compa-
pective reduction processes. In detail, the study examines nies via the internet. Between March 2011 and May 2011,
the types of overhead costs, the companies’ awareness 301 managers completed the survey.
• Analysis of importance of overhead costs in several
European markets
• Investigation of the relationship between cost-reduction
processes in the area of overheads and the companies‘
sustainability and innovative behaviour
• Deduction of the importance of cost categories across
industries and countries
• Comparison of more and less sustainable companies with
regard to the execution of cost-reduction processes
• Investigation of the companies’ view on external
knowledge
Defining Overhead Costs . Office Supplies . Marketing
. Printing . Travel Management
Overhead costs, often labelled as non-strategic or indirect costs, . Energy . Telecommunications
are costs not directly assignable to a certain unit. Instead, they . Waste Management . Packaging
are mostly assigned to a group of products or to the production . Freight . Insurance
process in general. Overhead costs include (e.g.): . Logistics . Etc.
1
Vgl. z.B. Foster Gupta 1990; Cooper 1990; Cooper Kaplan 1988.
5
30. Literature
Banker, Rajiv D. / Potter, Gordon / Schroeder, Roger G.
(1995): An empirical analysis of manufacturing overhead
cost drivers, in: Journal of Accounting and Economics 19,
S. 115–137
Foster, George / Gupta, Mahendra (1990): Manufactu-
ring Overhead Cost Driver Analysis, in: Journal of Accoun-
ting and Economics 12, S. 309–337
Heimbrock, Jürgen Klaus / Deil, Thomas (2004): Erfolgs-
potentiale im strategischen Einkauf, in: Horst, Bruno /Söhn-
chen, Wolfgang (Eds.): Wertschöpfung und Supply Chain
– Festschrift für Prof. Dr. Heinz Tempel. Shaker Verlag
Held, Stephan / Kijak-Koselnik, Olha / Uhlenbroch, Rene
(2009): Strategisches kostenmanagement. Anwendungs-
stand bei den 500 umsatzstärksten deutschen Unterneh-
men. In: Beiträge zur Umweltwirtschaft und zum Control-
ling Nr. 35, Universität Duisburg-Essen
Monden, Yasuhiro (1999): Wege zur Kostensenkung.
Verlag Vahlen,
O.N. (2005): Wertsteigerung im Einkauf – Studie zur
Erschließung von Potentialen in nicht-traditionellen Be-
schaffungsfeldern. Studie von Deloitte, Universität der
Bundeswehr München und dem Bundesverband Material-
wirtschaft, Einkauf und Logistik e.V.
Rosenstein, Roman A. (2008): Den Gemeinkosten auf
der Spur, in: Swiss Engineering STZ Oktober 2008, S. 36–37
Schwarz, Walter (1983): Die Gemeinkostenwertana-
lyse nach McKinsey Company, Inc. Eine Methode des
Gemeinkosten-Managements.
Versteeg, Andre (1999): Revolution im Einkauf. Campus
Verlag
26
31. Table of figures Fig. 17: Groups Involved in the Cost Reduction Process
Fig. 1: Results of Expert Interviews Fig. 18: Success of Process
Fig. 2: Index Sustainability Fig. 19: Success of Process by Sustainability
Fig. 3: Index Innovativeness Fig. 20: Effect of Quality and Service-Level
Fig. 4: Planning of Overhead Costs Fig. 21: Effect of Quality and Service-Level
by Sustainability
Fig. 5: Most Important Types of Overhead Costs
Fig. 22: Importance of Employers
Fig. 6: Most Important Types of Overhead Costs
by Countries Fig. 23: Importance of Employers by Sustainability
Fig. 7: Organisation Procurement Fig. 24: Barriers Introducing a Cost Reduction Process
Fig. 8: Organisation Procurement by Sustainability Fig. 25: Barriers Introducing a Cost Reduction Process
of Companies by Sustainability
Fig. 9: Use of Procurement-Tools Fig. 26: Important Steps for Successful Cost
Reduction Process
Fig. 10: Use of Procurement-Tools by Countries
Fig. 27: Usage of Achieved Savings
Fig. 11: Satisfaction with Results by Use of
Various Procurement-Tools Fig. 28: Usage of Achieved Savings by Sustainability
Fig. 12: Implementation of Cost Reduction Process Fig. 29: Usage of Achieved Savings by Country
Fig. 13: Implementation of Cost Reduction Process Fig. 30: Process Satisfaction by Country and
by Country Sustainability and Innovativeness
Fig. 14: No Cost Reduction Process Planned
Fig. 15: Reason for Introducing Cost Reduction Process
Fig. 16: Reason for Introducing Cost Reduction Process
by Sustainability
27