Suzuki ignis 2003

1.
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VAT Registration No.:
Notes Specified value Measured value
Vehicle identification
No. of cylinders Type 4/DOHC
Capacity (Fiscal) cc 1328
Compression ratio :1 9,5
Suitable for unleaded petrol Yes
Minimum octane rating RON 95
Ignition system Make Suzuki
Ignition system Description Map-DIS
Trigger location Cam / Crankshaft
Fuel system Make Suzuki
Fuel system Type SFI
Fuel system Description MFI-i
Air metering Type MAP
Combined ignition and fuel ECM Yes
Diagnostic socket Yes
Ignition system
Ignition coil supply voltage + with ballast V 12,0
Secondary resistance Ohm 7100-9500
Firing order 1-3-4-2
Tuning and emissions
Ignition timing - basic BTDC °Engine/rpm 5±3/700 Not adjustable
Ignition timing - alternative °Engine/rpm AC=5±3/850 Not adjustable
Ignition advance checks °Engine/rpm ECM Controlled
Idle speed rpm 700±50 Not adjustable
Idle speed - alternative rpm AC=850±50 Not adjustable
Oil temperature for CO test °C 80
CO level at idle speed - tailpipe Vol. % CO 0,5 Max Not adjustable
HC level at idle speed ppm 100
CO2 level at idle speed Vol. % CO2 14,5-16
O2 level at idle speed Vol. % O2 0,1-0,5
Increased idle speed for CO test rpm 2500-2800
CO content at increased idle speed Vol. % 0,3
Lambda at increased idle λ 0,97-1,03
Spark plugs
Spark plugs Original equipment NGK
Spark plug Type IFR6J11
Electrode gap mm 1,0-1,1
Spark plugs Make NGK
Spark plug Type IFR6J11
Electrode gap mm 1,0-1,1
Fuel system
Fuel pump delivery pressure bar 2,6-3,0
Injector Ohm 11,3-13,8
33 Lambda sensor (Oxygen) heater Ohm
Service checks and adjustments
Manufacturer: Suzuki Model: Ignis (RM) 1,3
Engine code: M13A VVT Output: 69 (94) 6000
Tuned for: R-Cat Year: 2003-09
© Autodata Limited 2010
7/20/2021
Valid forever.
V8.500-

2. Valve clearance -INLET mm 0,21-0,27 hot
Valve clearance -EXHAUST mm 0,30-0,36 hot
Compression pressure bar 14
Oil pressure bar/rpm 2,7/4000
Radiator cap bar 1,1
Thermostat opens °C 80-84
Drive belt tension - alternator/PAS/AC mm 4,5-5,5
Drive belt tension - AC mm 3-5
Lubricants and capacities
Engine oil options
Ambient temperature range Cold climate
Engine oil grade SAE 5W/30
Engine oil classification API/ACEA SL/A3
Ambient temperature range Moderate climate
Engine oil grade SAE 10W/30
Engine oil classification API/ACEA SL/A3
Ambient temperature range
Moderate climate
alternative
Engine oil grade SAE 15W/40
Engine oil classification API/ACEA SL/A3
Ambient temperature range Hot climate
Engine oil grade SAE 10W/40
Engine oil classification API/ACEA SL/A3
Engine with filter(s) litres 4,1
Other lubricants and capacities
Manual transmission oil grade SAE 75W/90 Semi-synthetic
Manual transmission oil classification GL-4
Manual transmission litres 2,2
Transfer box oil grade SAE 80W/90 Semi-synthetic
Transfer box oil classification GL-5
Transfer box litres 0,5
Cooling system - total capacity litres 5,6
Brake fluid Type DOT 4
Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts Yes
Stage 1 Tighten 20 Nm
Stage 2 Tighten 40 Nm
Stage 3 Tighten 60°
Stage 4 Tighten 60°
Stage 5 Tighten M8=25 Nm
Other engine tightening torques
63 Main bearings Renew bolts/nuts
64 Big end bearings Renew bolts/nuts
Big end bearings Stage 1 15 Nm
Big end bearings Stage 2 45°+45°
Oil pump to cylinder block 11 Nm
Sump bolts 11 Nm
Sump drain bolt 50 Nm
26 Flywheel/driveplate 70 Nm
Clutch pressure plate 23 Nm
Crankshaft pulley/damper centre bolt 150 Nm
Camshaft carrier/cap 11 Nm
Camshaft/rocker cover 8 Nm
Inlet manifold to cylinder head 25 Nm
Exhaust manifold to cylinder head 50 Nm
Exhaust downpipe to manifold 50 Nm
Manufacturer: Suzuki Model: Ignis (RM) 1,3
Engine code: M13A VVT Output: 69 (94) 6000
Tuned for: R-Cat Year: 2003-09
© Autodata Limited 2010
7/20/2021
Valid forever.
V8.500-

3. Water pump 22 Nm
Spark plugs 25 Nm
Fuel rail 25 Nm
Crankshaft position (CKP) sensor/engine speed (RPM)
sensor
10 Nm
Camshaft position (CMP) sensor 10 Nm
Engine coolant temperature (ECT) sensor 15 Nm
Lambda sensor (Oxygen) 45 Nm
Knock sensor (KS) 22 Nm
Engine oil pressure switch 14 Nm
Oil filter 14 Nm
Chassis tightening torques
26 Front hub 175 Nm
26 Rear hub 175 Nm
Steering wheel 25 Nm
Steering rack/box mounting 25 Nm
26 Steering track rod end 40 Nm
Brake disc to hub Front 9 Nm
Brake caliper to carrier Front 30 Nm
Brake caliper carrier to hub Front 95 Nm
ABS sensor Front 10 Nm
ABS sensor Rear 11 Nm
Road wheels 95 Nm
Starting and charging
Battery V/RC(Ah) 12 (36-44)
Maximum cranking amps A 97-145
Alternator output at engine speed A/V/rpm 70/12/1230
Brake disc and drum dimensions
Minimum disc thickness - ventilated Front 15 mm
Disc runout Front 0,15 mm
Maximum drum diameter Rear 202 mm
Minimum pad thickness Front 2 mm
24 Minimum shoe thickness Rear 3,6 mm
Parking brake travel No. of notches 4-9
Air conditioning
No. of AC service connectors 2
Air conditioning restrictor type Expansion valve
Air conditioning refrigerant Type R134a
Air conditioning refrigerant quantity grams 430±20
Air conditioning oil quantity cm³ 90±10
Autodata Note 33
Lambda sensor heater resistance
HO2S-1 = 5,0-6,4 Ω
HO2S-2 = 11,7-14,3 Ω.
Autodata Note 63
Main bearings
Renew bolts if diameter difference between A and B exceeds 0,2 mm.
a = 60 mm
b = 90 mm
Fig. 108202
Inner bolts:
1) 30 Nm
2) 50 Nm
3) 60°
Outer bolts:
Manufacturer: Suzuki Model: Ignis (RM) 1,3
Engine code: M13A VVT Output: 69 (94) 6000
Tuned for: R-Cat Year: 2003-09
© Autodata Limited 2010
7/20/2021
Valid forever.
V8.500-

4. 1) 12 Nm
2) 25 Nm
Autodata Note 64
Big end bearings
a = 32 mm
b = 40 mm
Renew bolts if diameter difference between A and B exceeds 0,1 mm.
Fig. 108201
Autodata Note 26
Use new nuts/bolts.
Autodata Note 24
Minimum pad/shoe thickness
Measurement includes lining and pad/shoe backing plate.
108202 108201
Timing mark Timing mark
Manufacturer: Suzuki Model: Ignis (RM) 1,3
Engine code: M13A VVT Output: 69 (94) 6000
Tuned for: R-Cat Year: 2003-09
© Autodata Limited 2010
7/20/2021
Valid forever.
V8.500-

5. Tightening sequence
Manufacturer: Suzuki Model: Ignis (RM) 1,3
Engine code: M13A VVT Output: 69 (94) 6000
Tuned for: R-Cat Year: 2003-09
© Autodata Limited 2010
7/20/2021
Valid forever.
V8.500-