The document outlines a project plan for improving accuracy and reducing cost in supermarket operations involving ENO and SOP systems, highlighting current state mappings and future state projections. It details accuracy loss and potential savings, estimating total savings of over $2.2 million annually through a phased implementation plan. Key roles, timelines, and financial projections for each phase are specified, emphasizing the need for an initial investment of $38,000 with a rapid payback period.

1. 1 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Supermarket EnO & SOp
• VSM activities
• Current State Mapping (Wk 35 and 36)
• Pull System Game (Wk 36)
• Future State Mapping (Wk 37 and 38)
• Implementation Plan (Wk 38)

2. 2 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Map
EnO

3. 3 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Map
SOp

4. 4 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• EnO Accuracy = 86%
• Accuracy Loss (2006)
USD 1,800,000.00 (January to August, 2006)
USD 225,000.00 monthly
USD 2,700,000.00 yearly (projected to 2006)

5. 5 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• SOp Accuracy = 91%
• Accuracy Loss (2006)
USD 174,000.00 (January to August, 2006)
USD 21,000.00 monthly
USD 252,000.00 yearly (projected to 2006)

6. 6 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• EnO & SOp
• Accuracy Loss (2006)
USD 246,000.00 monthly
USD 2,952,000.00 yearly (projected to 2006)

7. 7 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• Opportunities
• Information Flow
• Pull System
• Delivery Timed Routes
• Standardization (Defined Rules to Pull)

8. 8 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Map
SOp

9. 9 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Mapping
• Materials Accuracy = 97%
• Accuracy Loss (EnO)
• Yearly
• From: USD 2,700,000.00
• To: USD 580,000.00
• Saving USD 2,120,000.00
• Monthly
• From: USD 225,000.00
• To: USD 48,000.00
• Saving: USD 177,000.00

10. 10 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Mapping
• Materials Accuracy = 97%
• Accuracy Loss (SOp)
• Yearly
• From: USD 252,000.00
• To: USD 84,000.00
• Saving USD 168,000.00
• Monthly
• From: USD 21,000.00
• To: USD 7,000.00
• Saving: USD 14,000.00

11. 11 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Mapping
• Materials Accuracy = 97%
• Accuracy Loss (EnO & SOp)
• Saving USD 2,288,000.00 / year
• Saving: USD 191,000.00 / month

12. 12 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Implementation Plan
• Investment Needed: USD 38,000.00
• Total Saving: USD 2,288,000.00/year
• Payback: 6 days
• Implementation Team
• Project Owner – Carlos Moura
• Materials EnO – Nasson Souza
• Materials SOp – Luciano Nascimento
• Industrial Engineering SOp – Carlos Camurça
• Industrial Engineering EnO - Cristiano Didier
• Manufacturing EnO – Joseli Costa
• Manufacturing SOP – Marcelo Braga
Support: Smart Manufacturing – Emídio Figueiredo
Táktica Consultoria
Sep, 2006 to Jun,
2007

13. 13 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
1st Phase
• December, 2006
• EnO
• From: USD 225,000.00/month (current)
• To: USD 129,000.00/month
• Saving: USD 96,000.00/month or USD 1,152,000.00/year
• SOp
• From: USD 21,000.00/month (current)
• To: USD 17,000.00/month
• Saving: USD 4,000.00/month or USD 48,000.00/year
Total Saving: USD 100,000.00/month or
USD 1,200,000.00/year

14. 14 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
2nd Phase
• March, 2007
• EnO
• From: USD 225,000.00/month (current)
• To: USD 52,000.00/month
• Saving: USD 173,000.00/month or USD 2,076,000.00/year
• SOp
• From: USD 21,000.00/month (current)
• To: USD 11,000.00/month
• Saving: USD 10,000.00/month or USD 120,000.00/year
Total Saving: USD 183,000.00/month or
USD 2,196,000.00/year

15. 15 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
3rd Phase
• June, 2007
• EnO
• From: USD 225,000.00/month (current)
• To: USD 48,000.00/month
• Saving: USD 177,000.00/month or USD
2,124,000.00/year
• SOp
• From: USD 21,000.00/month (current)
• To: USD 7,000.00/month
• Saving: USD 14,000.00/month or USD 168,000.00/year
Total Saving: USD 191,000.00/month or
USD 2,288,000.00/year