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Polymerisation Techniques
Polymerisation techniques used in the production of some
commercial polymers.
Polymer Polymerisation technique
Polyamides
Polycarbonates
Poly(ethylene terephthalate)s
Polysulphides
Polyethylene (low density)
Polyethylene (high density)
Poly(methyl methacrylate)
Polypropylene
Polystyrene
Poly(vinyl acetate)
Poly(vinyl chloride)
Polyisoprene
Styrene-Butadiene copolymer
Polyformaldehyde
Polycaproamide (Nylon 6)
Bulk
Bulk
Bulk
Suspension
Bulk, Solution
Solution
Bulk, Suspension
Solution
Solution
Emulsion
Suspension
Solution
Emulsion
Solution
Bulk
Emulsion Polymerisation
Advantages of emulsion polymerisation
• Easy heat removal and control.
• The polymer is obtained in a convenient, easily handled, and often directly useful form.
• High molecular weigth can be obtained.
• The very small particles formed resist agglomeration thus allowing the preparation of tacky
polymers.
• Inverse phase (water in oil) emulsions possible.
Disadvantages of emulsion polymerisation
• Low yield per reactor volume
• A somewhat less pure polymer than from bulk polymerisation, since there are bound to be
remnants of the suspending agent(s) adsorbed on the particle surface.
• The inability to run the process continuously, although if several batch reactors are
alternated, the process may be continuous from that point on.
• It cannot be used to make condensation polymers or for ionic or Ziegler-Natta
polymerisations (anything which reacts with water). Some exceptions are known.
Suspension Polymerisation
Major advantages of suspension polymerisation.
• Easy heat removal and control.
• The polymer is obtained in a convenient, easily handled, and often directly useful form.
Disdavantages include the following
• Similar to emulsion polymerisation
aqueous phase organic phase
Emulsion Polymerisation water
surfactant
initiator
monomer
surfactant
Suspension Polymerisation water
protective colloid
monomer
protective colloid
initiator
Properties related to Polymer Structure
Tg and Tm versus molecular weight (Mn or Mw) assuming a semi-crystalline
polymer (most are)
Chemical Bond parameters
Bond Type Interatomic Distance
(nm)
Dissociation Energy
(kJ / mol)
Covalent bond 100 - 200 200 - 900
Transition metal bond 200 - 350 200 - 600
Ionic bond 200 - 300 40 - 100
Hydrogen bond 200 - 300 10 - 80
Dipole interaction 200 - 300 5 - 20
van der Waals
interaction
300 - 500 2 - 10
Effect of temperature on the physical properties of a polymer related to the
strength of the corresponding intermolecular forces.
Juxtaposition of transition behaviour between amorphous and crystalline
polymers (ideal case)
General Relationship of Molecular Weight vs Polymer
Properties
Molecular Weight
Property
101
102
103
104
105
106
Glass Transition Temperature: Relation to Structure
H CH3
-20 5 -24
-40
-50
-31
-41
-6
-107
H
-20
-107
5 -24 50
29
64 59
-14
59
-25
O O
-55
88
H
-20
Cl
81
OH
85
5
Tacticity control of polymer properties
Polymer Tg (oC)
syndiotactic atactic isotactic
poly(methyl
methacrylate)
145 105 45
poly(ethyl
methacrylate)
65 65 12
poly(t-butyl
methacrylate)
114 118 7
poly(propylene) ~ 40-60 -6
no Tm
-18
Tm = 165
poly(styrene) 100 100 99
Influence of segmental length of polymer main chain
O
O
O
O
O
O
O
O
-63
-118
N
O
H
N
O
H
77
46
Critical Solution Temperatures
PS in acetone
Thermal stability
N
N
H
NH
N
N
N
N
N
N
O O
N
N N
O O
O
O
O
N
N
S
S 490
490
570
585
620
640
650
660
poly(p-phenylene)
polybenzimidazole
polyquinoxazoline
polyoxazole
polyimide
poly(phenylene oxide)
polythiadiazole
poly(phenylene sulfide)
Case Study Polymers
Influence of vinyl alcohol–vinyl acetate copolymer composition on melting
temperature (44), where A represents block copolymers (higher blockiness);
B, block copolymers (lower blockiness); and C, random copolymers.
Oxygen permeability of PVA as a function of humidity; degree of
hydrolysis, 99.9 mol%, DP = 1750 (47).
Effect of amide frequency on the melting points of AB-type (×) and AABB-
type (•) polyamides. The number on the curves indicate the specific nylon.
Stress–strain curves of some textile fibres (22).
ABA vs ABn elastomeric network formation
Influence of dielectric constant of solvent on denrimer conformation
Some structure/property relationships for PAMAM dendrimers
PPV-Solubility
SO3
-
SO3
-
SO3
-
SO3
-
SO3
-
SO3
-

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StructurePorpertyRelationships2003.pdf

  • 1. Polymerisation Techniques Polymerisation techniques used in the production of some commercial polymers. Polymer Polymerisation technique Polyamides Polycarbonates Poly(ethylene terephthalate)s Polysulphides Polyethylene (low density) Polyethylene (high density) Poly(methyl methacrylate) Polypropylene Polystyrene Poly(vinyl acetate) Poly(vinyl chloride) Polyisoprene Styrene-Butadiene copolymer Polyformaldehyde Polycaproamide (Nylon 6) Bulk Bulk Bulk Suspension Bulk, Solution Solution Bulk, Suspension Solution Solution Emulsion Suspension Solution Emulsion Solution Bulk
  • 3. Advantages of emulsion polymerisation • Easy heat removal and control. • The polymer is obtained in a convenient, easily handled, and often directly useful form. • High molecular weigth can be obtained. • The very small particles formed resist agglomeration thus allowing the preparation of tacky polymers. • Inverse phase (water in oil) emulsions possible. Disadvantages of emulsion polymerisation • Low yield per reactor volume • A somewhat less pure polymer than from bulk polymerisation, since there are bound to be remnants of the suspending agent(s) adsorbed on the particle surface. • The inability to run the process continuously, although if several batch reactors are alternated, the process may be continuous from that point on. • It cannot be used to make condensation polymers or for ionic or Ziegler-Natta polymerisations (anything which reacts with water). Some exceptions are known. Suspension Polymerisation Major advantages of suspension polymerisation. • Easy heat removal and control. • The polymer is obtained in a convenient, easily handled, and often directly useful form. Disdavantages include the following • Similar to emulsion polymerisation aqueous phase organic phase Emulsion Polymerisation water surfactant initiator monomer surfactant Suspension Polymerisation water protective colloid monomer protective colloid initiator
  • 4. Properties related to Polymer Structure Tg and Tm versus molecular weight (Mn or Mw) assuming a semi-crystalline polymer (most are) Chemical Bond parameters Bond Type Interatomic Distance (nm) Dissociation Energy (kJ / mol) Covalent bond 100 - 200 200 - 900 Transition metal bond 200 - 350 200 - 600 Ionic bond 200 - 300 40 - 100 Hydrogen bond 200 - 300 10 - 80 Dipole interaction 200 - 300 5 - 20 van der Waals interaction 300 - 500 2 - 10
  • 5. Effect of temperature on the physical properties of a polymer related to the strength of the corresponding intermolecular forces. Juxtaposition of transition behaviour between amorphous and crystalline polymers (ideal case)
  • 6.
  • 7. General Relationship of Molecular Weight vs Polymer Properties Molecular Weight Property 101 102 103 104 105 106
  • 8. Glass Transition Temperature: Relation to Structure H CH3 -20 5 -24 -40 -50 -31 -41 -6 -107
  • 9. H -20 -107 5 -24 50 29 64 59 -14 59 -25 O O -55 88 H -20 Cl 81 OH 85 5
  • 10. Tacticity control of polymer properties Polymer Tg (oC) syndiotactic atactic isotactic poly(methyl methacrylate) 145 105 45 poly(ethyl methacrylate) 65 65 12 poly(t-butyl methacrylate) 114 118 7 poly(propylene) ~ 40-60 -6 no Tm -18 Tm = 165 poly(styrene) 100 100 99
  • 11. Influence of segmental length of polymer main chain O O O O O O O O -63 -118 N O H N O H 77 46
  • 13. Thermal stability N N H NH N N N N N N O O N N N O O O O O N N S S 490 490 570 585 620 640 650 660 poly(p-phenylene) polybenzimidazole polyquinoxazoline polyoxazole polyimide poly(phenylene oxide) polythiadiazole poly(phenylene sulfide)
  • 14. Case Study Polymers Influence of vinyl alcohol–vinyl acetate copolymer composition on melting temperature (44), where A represents block copolymers (higher blockiness); B, block copolymers (lower blockiness); and C, random copolymers. Oxygen permeability of PVA as a function of humidity; degree of hydrolysis, 99.9 mol%, DP = 1750 (47).
  • 15. Effect of amide frequency on the melting points of AB-type (×) and AABB- type (•) polyamides. The number on the curves indicate the specific nylon.
  • 16. Stress–strain curves of some textile fibres (22).
  • 17. ABA vs ABn elastomeric network formation
  • 18. Influence of dielectric constant of solvent on denrimer conformation Some structure/property relationships for PAMAM dendrimers