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Significant savings on           Ale compressors could               be yours.
We're offering select meticulously crafted, thoroughly inspected, rigorously tested
Genuine Remanufactured AIC Compressors to our dealers at significant savings.
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                                                     STJRTUNED
                                                     Information for the Independent Mercedes-Benz Service Professional
                                                     June 2004   U.S. $6.00   € 12.50


                           Group Publisher
                                                     FEATURE ARTICLES
                   Chri stoph er M. Ayers, Jr.
                    cayers@cmacomm.com
                                    Editor
                                                           4MATIC AND ETS
                                Joe Woods                  Traction by Pipe and by Wire
                    jwoods@c macomm.com                    The last (for now) in our traction control series
                     MBUSA Technical
                       Content Advisor
                           Donald Rotolo
              Donald.Rotolo@mbusa.com

                        Project Director
                     Andrew Brzo zowsk i
               Brzozows ki A@mbusa.com
                                                           FUEL PRESSURE AND VOLUME
                                                           The simple is not easy
                             Ar t Director
                                 Jef Sturm
                    jsturm@cma co mm.com

                     Production Manager
                             Joe Cristi ano
               jcri stiano@c ma comm.com
                                                           TEXTBOOK CASE
                     Circulation Manager                   202 Climate Control, An easy exercise
                          Phillip A. Helon
                    phelon@c macomm. co m
                            List Consu ltant
                                    NFocus
                                                     DEPARTMENTS


           StarTun ed is a quarterly publi ca-
           tion of Mercedes-Benz USA, LLC
           ("MBUSA"). No part of thi s                     FACTORY SERVICE BULLETINS
           news letter may be rep rod uced
           without th e express written per-               These suggestions and sol utions for technica l problems are
           mi ss ion of MBUSA. E d it o ri a I
           and Circu lation Offices: 598                   from service bulletins and other information published by
           Pi ne Po int Drive, A kron , Oh i o
           44333 . Caution : Veh icle servicing            Mercedes-Benz, select~d and adapted for independent repair shops.
           perform ed by untrained persons
           could r es u lt i n se ri o u s injur y
           t o those p er so n s o r ot h ers.
           Informati on co ntai ned in thi s               PARTS NEWS
           news l etter is in te nded for use
           by trained , profes sional auto                 Whether for vehicles long out df production or for modern ones,
           r epa ir tech n i c i ans ONLY.
           Thi s inform ati on i s prov id ed              your best source for Genuine Mercedes-Benz Parts is Mercedes-Benz.
           t o in form th ese t echni ci an s
           of co n dit i on s w hi ch may
           occur in some veh icl es or to
           pro v i d e i n form a ti o n w hi c h
           co ul d as s i st them in prope r
           se rv i cin g of t h ese ve hi cl es .          GENUINE MERCEDES-BENZ PARTS ... NEARBY
           Pro pe rl y t rain ed tech ni cian s
           h ave th e eq ui p m e nt, too l s,             Wherever you are in the United States,
           sa fet y in stru cti ons, an d know -
           holV to perform r epa i rs corr ect-
                                                           there's a nearby source of genuine factory parts
           ly and sa fely. I f a co ndition i s            for your customers' Mercedes-Benz veh icles.

                                                                                                                             ®
           d esc rib ed, DO NOT ass um e
           t hat a top ic cove r ed in the se
           pages auto mati ca ll y appli es to
           yo ur ve hi cle or t hat your ve h i-
           cle has that condition. StarTul1ed is
           a registered trademark of MBUSA.
                                                                                                                          Mercedes-Benz
· The Genuine Mercedes-Benz
                   will blow '
                        Mercedes-Benz Quality and Reliability
                                  at a Great Value.
 The quality, reliability and value of the Genuine Mercedes-Benz Remanufactured AlC Compressor
 wasn't meant to be taken lightly. The AIC Compressor is not only an exact replacement for the
 original unit, it's also re-manufactured and tested to meet the same strict specifications as the
 original, so it performs just as well. And like all remanufactured parts, it's covered by the Mercedes-
 Benz limited pruis wan·anty.* In fact, the only detectable difference you'll find between a Genuine
 Remanufactured AlC Compressor and a new one, is the price. Which we're sure you'll find quite
 refreshing.


                         Remanufactured for Mercedes-Benz using the same
                                 factory standards as new parts.
                  • Fits like new parts                                                       • Performs like new parts
                  • Meets original specifications                                             • Backed by same warranty as new parts



                          Remanufactured to Genuine New Specifications
                       Cylinder Block & Front/Rear Housing                                            Shaft & Swash Plate
                       Cleaned, inspected, gauged, and honed to                                       Cleaned, polished, and inspected.
                       OEM specifications or replaced with new                                        Replaced with new components as needed .
                       components as needed.                                                          Shaft Keys
                                                                                                      Replaced 100% with new components.
                       Discharge Reed Valve
                       Cleaned, polished, and inspected.                                              Shoes
                       Replaced with new components as needed.                                        Sized, cleaned, polished, & inspected.
                                                                                                      Replaced with new components as needed.
                       Steel Gasket
                                                                                                      Snap Rings
                       Replaced 100% with new components.                                             Replaced 100% with new components.
                        Oil                                                                           Suction Reed Valve
                        Replaced 100% with R134a-compatible oil.                                      Cleaned, polished, and inspected.
                                                                                                      Replaced with new components as needed.
                        O-Rings & Seals
                                                                                                      Thrust Bearing
                        Replaced 100% with O-Rings compatible
                                                                                                      Cleaned, polished , and inspected.
                        with both R12 & R134a refrigerant.                                            Replaced with new components as needed.
                        Pistons                                                                       Valve Plates
                        Cleaned and inspected. Replaced with new,                                     Cleaned, polished, and inspected.
                        if the treated surface is scratched.                                          Replaced with new components as needed.

 *Scc your Mercedes- Benz dealer ror detail s and a copy of the Mercedes-Be nz Spare Pa ris Limited Wa rra nt y                      ©2002 DENSO Sales Ca liforn ia. Inc.
Remanufactured AlC Compressor
-you away.
                 Genuine Mercedes-Benz
              Remanufactured Ale Compressor

                 CLUTCH                                  VALVE                         SHAFT AND                   VALVE
                ASSEMBLY                                 PLATE                        SWASH PLATE                  PLATE
                            DISCHARGE
                                                                                                 SERVICE VALVE
                            REED VALVE
                                                                                                   ASSEMBLY




                                                                                                                                REAR
                                                                                                                                HOUSING




                                                  SNAP
                                                  RING
                                                                 PISTON    THRUST                                SUCTION REED
                                                                                            THRUST
                                                                          BEARINGS                                  VALVE
                                                                                           BEARINGS


                                                                                CYLINDER BLOCK




         For more information about Genuine Mercedes-Benz Remanufactured
               AlC Compressors, contact your Mercedes-Benz dealer.



         '@       Mercedes Ben z
                                                                                     DENSO
     Mercedes-Benz Genuine Remanufactured Parts                                      Remanufactured for Mercedes-Benz by DENSO
FEATURE ARTICLE
Four-wheel-dri ve increases traction, often enough            The ord in ary, fam iliar diffe rential is an 'open' dif-
to s usta in movement and co ntro l un der cond itions       fe re ntia l. Torque deli vered thro ugh the drives haft
that mig ht otherwise mea n the d ri ve r wo ul d choose     pinion a nd differe ntial ring gear applies equally
to stop or would get stu ck in s now, mud or sand.           through the sp ider gears to each axle halfs haft,
Fo ur-w hee l-drive is n ot co nsta ntly adva ntageou s,     rega rdl ess of individu al halfs haft speed. Aside from
however, because it mecha ni ca lly coup les all th e        s li ght fri cti on betwee n in te rn al parts, an open dif-
whee ls a nd dr ivetrains togeth er; and so metimes,         fe re ntial a pplies equal to rque to each axle - with the
surprisingly e nough, th at conn ec tion ca n work           co nseq uence that th e maximum torq ue th e differen-
aga in st optimi zati on of traction a nd co ntro l. There   tial can a pply to its drivew hee ls is just double what
have bee n two q uite di ffe rent syste ms called            th e d ri vewheel with less tracti on can trans mit alone,
4MATIC, the fi rst hydrauli c, beginning about 199 0         the drivew heel that s lips first. Once that first wheel
and the second electro nic, wo rk ing through th e           s pin s, th e vehicle stops progress. This is exactly
service brakes, starting in 1998. We concentrate             what we see when a ca r sp in s a drivewh eel in a
he re on the earlier system sin ce yo u're more likely       s nowp ile or mudh ole: Until that wheel regain s trac-
to see it in an ind ependent shop.                           tion, a sta ti onary car does n't budge. In the extremes
                                                             of lim ited traction, an open diffe rential gives you
Locked and Open Differentials                                one-wh ee l-drive, and, worse yet, drive through
                                                             wh ichever wheel has less tracti on .
                                                                  So we move to th e locked or limited-slip differen-
    "Four-wheel-drive" can be a mi sleading descrip-
                                                             tial. "Locked" is an exagge rati on, as you know,
ti on. In principle, of course, any driveline system
                                                             because in side and outside wheels must travel dif-
conducting powe r through the tra nsmiss ion to a ll
                                                             fere nt speeds in a turn. Otherwise th e inside wheel,
four wheels is 'four-wheel-drive.' Th ere are, howeve r,
                                                             us ually less heavily loaded as centrifugal force
significa nt differences ari sing from the distinction
                                                             throws th e weight outward , must skid forward along
between locked and open differentials. Let's have
                                                             t he paveme nt.
tha t clear fi rst.




                                                                The 4MATIC differenti als ' lock' in a way sim ilar to
                                                             the limited-slip diffe re ntia ls yo u may know fro m
                                                             do mestic trucks or high-perform ance (at least fast-
                                                             accelera ti on) vehi cles. In most of t hose, a co nstantly
                                                             s prin g-load ed multi disk clutch lin ks the opposite-
                                                             s ide axle s hafts , th rough a friction material and spe-
                                                             cia l lubri cant, both requiring peri ocii c replacement.
4MATICAND ETS
The earli er 4MATICs use hyd rauli cs to engage th e              This mea ns two wheels, one on each axle, have to
clutches, as we'll see.                                        slip simultaneou sly for the ve hi cle's motion to stop.
   There are al so true lock ing differentials using slid-     Such four-wheel-drive wi ll , however, represent a sig-
in g-dog clutches, but th ese engage with an imm ed i-         nifi cant traction improvement over plain-va n i lI a
ate, heavy clank, a force remin iscent of excavation or        two-whee l-d rive. After aU, it means at l east a dou-
railroad eq uipment, an engagement force that would            bling of traction, and usuall y more th an that, ass um-
be quite unwelcome in a sedan. With an earthmov-               in g so mew hat different traction at each wheel. Ju st
ing impl ement, this doesn't matter sin ce the grind-          as two-wh ee l-drive through an open di fferential real-
ing ea rth moves und er th e tire lugs and si nce nei-         ly mea ns one-whee l-d rive, four-wheel-d rive through
ther driving comfort nor speed was a priority, any-            two open differentials really means two-wheel-drive.
way. With a sedan, that's out of the qu estion . On a          That's more traction, but it doesn't use all th e trac-
vehi cle driv ing mostl y on hard pavem ent, you don't         tion ava il ab le.
want a truly lockin g differential, not on ly because             A four-wheel-drive syste m that locks the front and
that wou ld abrade the tires with lowe r load qui ck ly,       rear ax les together still has the problem that one axle
but also because it would mea n one or t he other tire         or th e other must slip in every turn, because the front
on an axl e would have to slid e in every turn , actual-       wheels will invariab ly follow a track along a sma ll er
ly reducing traction eve n und er what should have             radius and shorter path than the rears. A long tim e
been id ea l pavement co nditi ons.                            ago, I had an anci ent Jeep th at never rea ll y got stuck,
                                                               but took every turn with unpredictab le directional
Torque through the Transfer Case                               excitemen t anytim e four-wheel-drive was engaged.
                                                               You co uld never tell whether the front or the rear
                                                               ax le wo uld slide loose sideways first - that depended
    The earli est four-wheel-drive systems simpl y used
                                                               on everything from the load to the quality of th e grav-
a second driveshaft from a transfer case to the front
                                                               el on th e road. And your co rrective maneuver had to
ax le differential, where anoth er open dif-
                                                                                  wait until th e slip was clea rly under-
ferential did its torque-
                                                                                          way, because you turned the
splittin g wo rk. The
                                                                                           steering whee l in opposite
sa me       'l ess-trac-
                                                                                            directions to recover
tion' limi tation
                                                                                            depending on which axle
st i II   app l ies,
                                                                                            slid. Exciteme nt, as I said.
but with this
                                                                                              The obvi ous manufactur-
advantage: The
                                                                                           in g fix is to in clu de an
average speed
                                                                                           interax le differential, which
of the fron t
                                                                                         all modern fo ur-wheel-drives
wheels WO Uld ,
                                                                                      do. You ca n't just add a center
by         so lid
                                                                                     differential and let it go at that,
mechanical
                                                                                         howeve r, or you're back with
Iin l<age, move at
                                                                                               yo ur original prob l em:
exactly th e same
                                                                                                   A ll the torque goes to
speed as the
                                                                                                        th e first whee l
average speed of
                                                                                                        that slips, and the
t he rears ("aver-
                                                                                                          ve hi c l e stops
age" because each
                                                                                                          there. FOUf-
w h ee l on each
                                                                                                          w h ee l-dri ve
ax l e ca n st ill
                                                                                                          with three open
 move at a differ-
                                                                                                        differentials
ent speed from
                                                                                                       beco mes, in the
 its opposite num-
                                                                                                       extreme, one-
ber, but each axle's differen-
                                                                                                       wheel-drive again.
 tia l ring gear turns at exactly the
 same speed as th e other axle's).

 The transfer case can engage two-wheel-drive only, four-wheel-drive or four-wheel-locked. In the last case, front and
 rear axles turn at the same speed.
4MATIC Progressive Locks                                       sup plementary front drivetrain and the transfer
                                                               case, but also a detailed hydraulic system, from
    So the Mercedes-Benz 4MATIC system emp loys                pump to actuator pistons, to actuate the various dif-
'locked' four-wheel-drive when the various sensors             ferentiallocks that come into play under conditions
indicate the need for the add itional traction, but not        we'll discuss in a minute. ETS, the new 4MATlC sys-
unde r normal driving conditions when ordinary two-            tem emp loying 4ETS, in contrast, works mainly elec-
whee l-drive through the open rear differential is suf-        tronically (thus the 'Wire' of our subtitle), with the
ficie nt to conduct all the forward drive moment the           control unit activating specific wheel brakes to keep
engine can deliver to the whee ls, and not under               the wheel with the least traction from sp inning. ETS
those specia l driving conditions when - paradoxi-             works specificall y with two-wheel-drive cars; 4ETS
cally - a locked four-wheel- drive could make a low-           applies to those with a front driveax le. Somewhat
tracti on condition worse.                                     confusingly, 4ETS is also called 4MATlC.
    Perhaps the most important such contrary condi-               Here are the progressive steps 4MATIC
tion occurs during hard-braked, ABS-pu lsed stops,             emp loys when the wheelspeed sensors and the
particularly in turns. If foul'-wheel -drive were still        steering wheel sensor information point to drive-
engaged under those conditions, it would be possible           wheel spin: Driving along an ordinary road with
for the interconnected drivelines either to mask a             good traction and no whee ls pin, the car works by
whee l's slip from the sensor's report and thus block          ordinary two-wheel-drive with an open differen-
the control unit's recognition and countermeasures,            tial at the rear drivewheels. This provides the
or to force a wheel with limited traction to turn at the       best combinatio n of drive and directional traction
same speed as the others (this last is most noticeable         in the absence of a problem.
during a steep turn or rapid steering changes,                    The old er hydraulic system provides open-dif-
when whee lspeed varies at the different                          ferential two-whee l-drive because the multi-
whee ls because each follows a path with                           disk clutch pack for the center differential lock
a different turning radius and differ-                                           is spring loaded closed, that is,
ent length (and thus, a different                                                  engaged. This couples the input
speed ). To accommodate turns, one                                                  shaft from the transmission to
of th e inputs to the 4MATIC contro l                                              the transfer case planetary car-
Llnit is a steering whee l angle sen-                                              rier, sp lin ed directly to the dri-
sor, similar but not identical to or                                               veshaft for the rear axle. This is
interchangeable with the one used                                                  the fail-safe mode of the system,
with ASR, ESP and ETS.                                                               insuring rear-axle two-wheel-
    The greater the steering whee l                                                  drive regardless of any electri-
angle, the larger the speed difference                                                ca lor hydraulic fault in the
the system allows                                                                                 mechanism.
between the wheels.
    4MATIC is the
'most mechanical'
 (thus the 'Pipe' of our
subtit l e) of the
 Mercedes-Benz trac-
 tion contro l systems,
 because it involves
 not only all the steel
shafts and gear-
 works of the




The system works hydraulically, but it's also internally lubricated with oil. If the sea~s on the multidisk clutch pis-




                                                                                                                          •
tons start to leak, the hydraulic oil can fill the transfer case and begin to run from the lent. The loss of hydraulic
fluid would be obvious long before that.
4MATIC AND ETS

                        When the sensors indicate the rear drivewheels
                     are turning faster than the front wheels, at a thresh-
                     old determined by the control unit as wheelslip, the
                     system switches over to its first shift stage, 'compen-
                     sated' four-wheel-drive. 'Compensated' four-wheel-
                     drive is neither an open differential nor one that's
                     locked. Instead, the geometry of the transfer case
                     gears routes 65 percent of the torque to the rear axle
                     and 35 percent to the front. This allows all four
                     whee ls to turn at different speeds, but within plau-
                     sib le constrai nts of how much traction they might
                     have and how much drive torque they can absorb .
                     The system se lects this stage by applying hydraulic
                     pressure to both the clutch packs in the transfer
                     case, unloading th e spring-loaded center differential
                     lock and engaging the front axle drive clutch.
                        The third stage, the second shift stage, locks the
                     interaxle differential by releasing hydraulic pres-
                     sure to its clutch (allowing the spring to lock it)
                     whil e maintaining engagement pressure to the front
                     ax le clutch. Now we have traction sim ilar to that old
                     Jeep - it won't get stuck easily, but a steep turn could
                     be a problem, were it not for the steering angle sen-
                     sor, which would signal time to return to the previ-
                     ous shift stage. To prevent engine surge, the system
                     briefly engages this stage every time, releasing the
                     center lock shortly thereafter.
                        The fourth stage, the third shift stage, adds the
                     lock for the rear differential, preventing those drive-
                     whee ls from turning at significantly different
                     speeds. There is no differential lock on the front axle
                     differential because that could cause a steering
                     problem. Better that a driver gets temporarily stuck
                     than temporarily loses steering.
                        Since the disks don't mechanically lock, there is
                     sti ll eno ugh difference of speed between the half-
                     shafts to accommodate the difference of speeds in
                     ordinary maneuvers and turns. The system 'locks'
                     with a substantial but not excessive resistance to
                     turning at different speeds. There is, in fact, a test
                     yo u perform with a torque wrench to check the fric-
                     tional force of the hydraulic 'lock.' Specifications
                     vary by model, largely reflecting the weight of the
                     car and its consequent traction . Like any test i nvolv-
                     ing a live drivetrai n on a hoist with the engine run-
                     ning, th is requires considerable attention to the cor-
                     rect procedures to prevent an acc ident.
                        There are three differentials involved in 4MATIC:
                     the familiar one in the pumpkin case at the center of
                     the rear axle, a similar one in front sharing a hous-
                     ing with the oilpan, and a sun-and-planetary design
                     in the transfer case connecting the front and rear dri-
                     veshafts. There is no lock ing clutch in the front axl e




•
                     differential, because locking the steering wheels
                     together wo uld destabilize the car during turns. The
                     lock ing clutch in the rear axle differential is essen-
sions. The reason for using a Ravineaux gearset is
                                                              th at the geometry allows th e sun and ring gears to
                                                              turn in the same direction. The relative sizes of the
                                                              sun and planetary gears determine the torque split
                                                              front to rear when the center lock is disengaged.
                                                                 Notice this may mean there is still no usable trac-
                                                              tion. It is much less likely that traction con ditions
                                                              will be so poor that none of the wheels will have suf-
                                                              ficient traction to move the car, but th at is possible.
                                                              We can all imagine (a nd some of us who live in the
                                                              North have expe rienced!) conditions under which
                                                              thi s is just what happens - all the wheels spin, but
                                                              th e ca r still can't move. Like all the traction-control
                                                              systems, 4MATIC is limited to working in the real
                                                              world with real-world physical limitations. It works
                                                              very well, but not magically.

                                                              Working with 4MATIC




tially the same mechanism familiar from ASD, which
we discussed in an earlier issue. Notice each of these           Here are some service points when working on a
differentials is necessary for all but the most primi-        4MATIC car. As with any hydrauli c system, air bub-
tive of four-wh eel-drive systems. And the Mercedes-          bles and leaks sometimes occur. You ca n often flush
Benz system is far from the most primitive.                   air through the system by merely toggling th e serv-
   The interaxle differential does not look much like a       ice va lve for ward to the test position and running the
differen tial, but here's how it works. The transmis-         e ngine. This opens the circuits and lets the oil flow.
s ion for a 4MATIC car is the same as for the others,         If there is sti ll a ir in the system, you can vent it from
but the tail s haft ends in a ring gear sh ell rather than    the caps on the rear differenti al pistons and by loos-
the output shaft and three-lobed driveflange th at            enin g the hydra uli c lines at the transfer case until
co uples to the driveshaft through the fl ex ible rubber      the oil flows clea r - usually only a few seconds. By
joint (th e 'Gobbo' joint). The inte rn al teeth of that      anecdote, th e most co mmon part requ iring replace-
output ring gear shell engage what initi all y appear to      me nt is the pump, but this is probably because the
be th e planetary gears on a carri er. Closer inspection,     pump is th e high point in the system a nd loses lubri-
however, reveals a second set of planetary idlers driv-       cation first if th ere's a leak. Thi s tandem pump
en by the first set, a nd these seco nd gea rs engage the     forms a unit with th e power steering system and also
s un gear at the center.                                      provides hydra ulic press ure for a ny vehicle with
   This arrangement of sets of pl a netary idlers on th e     hydropne umatic suspe nsion.
carri e r is ca lled a "Ravin ea ux gearset," and gri zzled      Th e accumulator, a compressed nitrogen chamber
StarTul1ed readers long on th e job may recall that was       atop th e hydra uli c control unit, in cludes a diaphragm
the central gearset of the two-speed automati c tran s-       to separate gas from oi. If that diaphragm eve ntually
missions long used in domestic autom atic trans mis-                                          Continued on Page 14
4MATICAND ETS

 Shift Modes

   The earlier, hydraulic 4MATIC works through the          axle; and there are three multidisk clutches: two in
 transfer case and rear differential, so it is worth-       the transfer case and one in the rear axle. Here's
 while seeing exactly what happens when the system          how they sequentially engage as traction conditions
 functions normally. There are three differentials: in      require (reflected in the sensor input information):
 the rear axle, in the transfer case and in the front


                                                       12
    Most of the 4MATIC engagement work occurs
 in the transfer case, the
 gearbox that delivers 11
 torque from the transmis-
 sion output shaft's ring
 gear to the front and
 rear differentials.
 Initial drive torque is
 100 percent to the
 rear axle, switching
 to 35/65 front/rear
 or 50/50 front/rear,
 as calculated by the
 electronic     control
 unit from the wheel-
 speed and steering-
 wheel-angle sensors.
 The final shift mode
 engages the interaxle
 (transfer case) differential
 at 50/50 and, as needed,
 locks the rear differential.


 First Stage
   Normally, the 4MATIC car runs
 under the same two-wheel-drive




                                                                                                     ..
 as every other
 Mercedes-Benz.     100%                                                                               100%
 Engine output ~
 torque through ..........
 the transmis-
                                 L1fIr~~~1i~n;;;~~~~;=~;;r"l:~~F~~
 sion twists through the
 transfer case to the rear-axle
 output shaft. The front multi-
 disk clutch engages through its
  preload springs. The rear multi-
  disk clutch (to the front axle drive) remains dis-
  engaged. Keep a 4MATIC car on good, dry pave-
  ment and don't nail the pedal to the floor, and
 this could be the constant shift mode of the sys-
  tem for many thousands of miles.
65%




Second Stage
                                                              of the gear wheels in the transfer case's Ravineaux
   If the wheels peed sensors report a difference             gearset. Except for the momentary pause to confirm
between rear drivewheels and fronts beyond a cer-             engagement of the rear multidisk clutch before the
tain threshold (a somewhat flexible threshold                 front releases, all three of the car's differentials are
depending on the steering angle sensor input as well          open at this point, and you have drive to both axles.
as the vehicle speed), the first traction-control
measu re is to engage the front axle drive. The sys-
                                                              Third Stage
tem does this by engaging the multidisk clutch at                If there is a difference in wheelspeed from front
the rear of the transfer case. Once this clutch               to back even with the compensated four-wheel-drive
engages securely, the system then immediately dis-            engaged, the system locks the center differential.
engages the spring-loaded front transfer-case clutch.         The mechanism for doing so is to vent the pressure
A check valve and fixed orifice preclude disengage-           at the front multidisk clutch, allowing the spring to
ment of the front should the rear engagement fail -           fe-engage it. Once both transfer case multidisk
to insure the vehicle can still drive with at least rear-     clutches engage - the rear by pressure applied, the
axle two-wheel-drive under all circumstances, as              front by pressure released - both output shafts
well as to prevent engine overs peed.                         rotate exactly together. As explained, this improves
   This shift mode is called "compensated four-               traction as long as the vehicle moves in a straight
wheel-drive" because the torque to the wheels falls           line, but can be a problem in a turn. However,
into a 35/65 front/rear proportion as a geometric             4MATIC includes the steering wheel sensor, so that
consequence of the relative sizes and configurations          problem should not occur.




Fourth Stage                                                  modes, the system locks the rear axle to make its
                                                              wheels turn at the same speed. This final state of
  The front differential is a permanently open dif-           the 4MATIC system has both rear wheels turning
ferential because otherwise there might be a prob-            exactly together and the front wheels turning an
lem with steering. The rear differential is usually           average speed exactly equal to the rears. Only if aU
open, but if there is still a difference in drivewheel        these measures are insufficient will the driver have
speed, after aU the corrections of the previous shift         to call for help.
4MATICAND ETS
Continued from Page 11

leaks, the accumulator can cease priming hydraulic       Traction by Wire
components and can allow the system to make peri-
odic 'water-hammer' clunks as the pump cycles. If           ETS and its multi-axle analog, 4ETS, are simpler,
the noise goes away with the service valve in the test   electronic variants of ASD and the earlier hydraulic
position, suspect the accumulator.                       4MATIC. The simplification comes from the absence
   A mechanical problem that may set you to scratch-     of the hydraulic distributor-lockup components
ing yo ur head comes if you remove the front drive-      involved in ASD and 4MATIC. Don't be misled, how-
shaft. With the rear driveshaft, you can bend it in      ever, there is still plenty of hydraulic work afoot -
the middle at the center bearing to shorten it and       but through the brake system. Instead of controlling
remove it from the car. But there is no joint in th e    wheelslip by locking one or more differentials , ETS
short front drives haft. Instead, you pull back the      se lectively actuates the brake on whichever drive-
rubber boot at the front, loosen the locking cap and     wheel s lips. Not all ETS cars have four-wheel-drive,
slide back the splined coupling. Pay close attention     but those that do employ plain open differentials all
to centering the shaft in th e flexible joints on        around, counting the unclutched sun-and-planetary
reassembly, or you cou ld have a running noise that      in the ETS transfer case as plain and open.
will be very hard to diagnose. Match-marking the            Such traction increase must obviously toggle on
parts with chalk or paint is a reasonable precaution.    and off very rapidly, as fa st as the driving conditions




                                                         change. This is possible on ly with a digitally con-
                                                         tro lled automatic system, one that works directly from
                                                         se nsor inputs rath er than just from driver controls.
                                                         The driver, after all, has many other tasks to perform.
                                                ~Ob         Like ASD, this could mean there would still be dri-
                                                         vewhee l slip if there were more delivered eng in e
                                                         torque than the available traction could employ. In
           ~®~t
           W-     70e
                                                         such a case, both drivewhee ls would s lip, not just
                                                         th e one; but a driver with a ny level of aware nes s of
            70d
                                                         driving dynamics shou ld have noticed the problem
                                                         and lightened his foot. To encourage development of
                                                         th is awa reness , the in strum ent panel includes a
                                                         warning lamp that the syste m is at work retaining
                                                         traction, and that the driver should accommodate
                                                         hi s expectations to the physics of the availab le
                                                         wh eelpatch-to-pavement friction.
                                                            ETS works in ways quite familiar to people w ho
                                                         know ABS, ASR and ESP. Preventing drivewh eel
                                                         sp in by app lying the whee lbrake, in fact, could be
                                                         ma rg inally more effective than locking a differential,
                                                         s ince the system could control all four wheels at dif-
                                                         ferent speeds effectively. With the open front differ-
                                                         ential, the older, hydraulic 4MATIC cannot do that.
OH road, More OHroad and WayOffroadl
   Four-wheel-drive for vehicles that mostly remain on paved
roads serves a different purpose fro m four-w heel-dri ve for trac-
tor-lug wilderness explorers. Ju st as with th e other tracti on-con-
tro.1 systems, this on e increases the effective use of th e limited
traction to help maintain optimi zed co ntrol for the driver, eve n
under circum stances of un expectedly slippery surfaces or oth e r
such control risks. Cars dri ving on pavement have diffe rent, but
not less serious need for traction controls. Th ey may not be
called upon to climb ove r a fa ll en log or obstructing bould er, but
they may have to deal with a poth ole, a patch of black ice and a
grave led surface, all within a fraction of a second a nd at differ-
ent whee ls. The dri ve traction enha nce ment is simil a r, but fo r
quite diffe rent purposes.
   4MATIC and 4ETS cars a re the su bject of our major feature
this iss ue, but four-wh eel-drive is nothing n ew to Mercedes-Ben z. While thes e cars can drive on unimproved
roads and even briefly on relatively smooth fields, the company build s oth er four-wh eel-drive vehicles more
suited to greater distan ces from th e pavement.
   No doubt, you 're famili ar with th e M-class Mercedes-Benz,
Stuttgart's entry into the SUV market. It actually ha ils from
Tuscaloosa, Alabama, but it's still a Benz. We pl an to carry fea-
tures covering the M-class in upcoming issu es of StarTuned.
                                          A bit more rugged and a b it
                                     more suited to offroad travel is
                                     the GeWndewagen. Whil e thi s
                                     is an esta bli shed des ign (th e
                                     bulletp ro of 'Popemobile' h as
                                     bee n around for yea rs ), the
                                     ca rm a ke r has bee n importing
                                     th em to the USA s in ce 2000 so
                                     you should be seein g th em in
                                     yo ur wor kbay.
                                          Fin ally, and most gn arly of
                                     all , is th e Unimog. Proba bly
                                     th e most capa bl e offroad vehi-
                                     cle on wh eels, if you can' t ge t so mewhe re in a Unimog, you s hould probably
                                     recon sid er wh eth e r yo u rea lly want to go th ere. When som ebody with a
                                     Mo nster-Mudder truck gets buri ed in t he mu ck, he h as to find a h elper to
                                     co me with a Unimog. When
                                     so me body with a Unim og gets
                                     mi red, he has to fin d someo ne
                                     who ca n com e help with a
                                     ve hi cle th at cla nks along on
                                     its steel tracks. Th e re are va ri-
                                     ou s s i zes a nd t y p es of
                                     Unim og, fro m abo ut th e size of
                                     a picku p to a match for a qua r-
                                     ry t r uck. 'Mo gs h ave bee n
im po rted in small numbers fo r ma ny years, ofte n used for
heavy con stru ction , railroad sw itch e ngin es, ex pediti on moth-
er vehi cles or, equipped with so me of th e hu ge va riety of spe-
cial-purpose imple me nts (even s norke ls - really!), doing
everything from digging ditch es, plowing s now a nd blasting
ou t rain sewers to cutting weeds a nd pl a ntin g te lep hone po les. [f yo u want to learn more abo ut Unim ogs, let
us know. We would, too!
-     Welcome to StarTuned, the magazine for independent service technicians
    working on Mercedes-Benz vehicles. Mercedes-Benz sponsors StarTuned
    and provides the information coming your way in each issue.
_     The worldwide carmaker wants to present what you need to know to diagnose
    and repair Mercedes-Benz cars accurately, quickly and the first time. Text, graphic,
    on-line and other technical sources combine to make this possible.
_     Feature articles, derived from approved company sources, focus on
    being useful and interesting. Our digest of technical information can help you solve
    unanticipated problems quickly and expertly. Our list of Mercedes-Benz dealers can
    help you find origjnal, Genuine Mercedes-Benz Parts.
_     We want StarTttned to be both helpful and informative, so please let us know just
    what kinds of features and other diagnostic services you'd like to see in it.
    We'll continue to bring you selected service bulletins from Mercedes-Benz and
    articles covering the different systems on these vehicles.
_     Send your suggestions, questions or comments to us at:
      StarTuned
      One Mercedes Drive
      Montvale, New Jersey 07645
      Phone: 1 800 225 6262, ext. 2647
      e-mail: StarTuned@mbusa.com
© 2004 Mercedes-Benz USA ,LLC . AD almlerChrysler C ompany
                                                                                                              ·




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                                                                                                    Mercedes-Benz
                                                    . enume M ercedes-B enz Parts
At Mercedes-Benz, we believe in being faithful. Faithful to getting
you the parts you want, with all the support you need. And faithful
to a partnership that strives to support your business in more and
better ways than anyone else. So you, in turn, can be faithful to
all those who rely on you. Contact your dealer. Unlike any other.
FUEL
                                                        PRESSURE
                                                        AND
                                                        VOLUME
It's not always easy to checl< something simple
    In days of techno-yore, when ca rburetors mi xed       Fuel injection brought many combustion and
 the fuel and air for a n engine 's intake, you could   emissions advantages, but it did not bring di agnos-
 usually check for fuel with a glance at the dash       tic simplicity. You still glance at the dash gauge first
 gauge followed by a look down the venturi as yo u      (and if a functional Benz gauge says th e tank is
 cycled the linkage. If yo u saw a squirt from th e     empty, it's e mpty), but yo u need more than your
 accelerati on-enrichment pump nozzle, th ere was       eyes a nd fin gers to check fuel delivery now. If you
 fuel; otherwise, th e bowl was empty. Then the ques-   don't find the right pressure and volum e, of cou rse,
 tion was why.                                          th e question is still why.
                                                           The tool s necessary are a fuel pressure gauge a nd
  11) Electric fuel pump.                               suitable adapter fittin gs, a graduated two-liter flask
  1 Suction side, 2 Pressure limiter, 3 Roller-ce ll    or bea ke r, a switchab le electric jumper (like a rem ote
  pump,4 Motor armature, 5 Check valve,                 starter button) , a clock with a second hand, and (for
  6 Pressure side .                                     many mode ls ) a h a nd-actuated vacuum pump a nd
                                                        gauge. You also need to know what to do with them,
             2 3          4               5             which is our business here. Finally, though we cer-
                                                        tainly hope it's perm a nently unnecessary, have a fire
                                                        extinguisher within reach. For safety, disable spark
                                                        and any other source of flame. Don't smoke or let
                                                        anyone else s moke nea rby. There's a lot of heat e ne r-
                                                        gy in sprayed gasolin e, a nd it catches fire very easi ly.
                                                        That's why we suggest the pushbutton jumper - if
                                                        yo u sudde nly jump back, the pump stops.
   111e electric fuel pump used for fuel injection is      Genera lly, we think of pressure a nd vo lume tests
   an electric motor and a meshed lobe or roller        as the procedure to check th e fuel pump. That's true,
   forced-displacement pump running in and cooled       of co urse, but th at' s not all. Those people who think
    by the fuel. Wear points include the brushes and    working on cars is easy now because 'the computer
   commutator at the pressured end of the arma-         detects the probl em and tells yo u what to rep lace, '
   ture, the bearings at either end, the check valve    should cons ide r what yo u can find with pressure
   and the pressure relief With enough grit in the      and volum e tests, n eith er one of th em from th e com-
   fuel, there could even be wear of the lobes or       puter. Ten potential problems imm ed iately sprung to
   rollers themselves.                                  mind, though pinpoint tests rem ain on the agenda to
                                                        determine which. You ca n probably think of more:
12) Operation of roller-cell pump.                           6. The fuel sock and pickup. Most problems with
  1 Suction side , 2 Rotor disk, 3 Roller, 4 Roll er        these co mponents arise after a ta nkful of dubious
  race plate , 5 Pressure side .                            gaso lin e, leaving a coating on the initial filter and
                                                            blocking suction to the pump. Sometimes you may
                                                            discover problem s resulting from earlier work in th e
                                                            tank.
                                                               7. The fuel tank. Some cracks or broken welds at
                                                            th e top of a fuel tank can go unnoticed since the re's
                                                            no visib le leak, but th ey can allow moisture into th e
                                                            unprotected stee l interior, producing rust that
                                                            abrades th e pump's working surfaces and plugs th e
                                                            filter.
  As on an oil pump, the armature is slightly eccen-           8. The vaporjevap system. If a car has good pres-
  tric to the pump housing centerline, so the rollers       sure a nd volum e to begin with but gradually loses
  move in and out as the armature turns, forcing            both as it travels a hundred miles or so, the fue l
  fuel by positive displacement through the fuel fil-       deli very probl em may not a ri se from the pump but
  ter and through the supply lines to the fuel rail         from a plugged vaporjevap system vent. That ca n
  and injectors. Wear or scoring on the lobes,              produce a vacuum in the tank working against th e
  rollers or races allows fuel to bleed back toward         pump, e nough of a vacuum sometim es to let the fuel
  the low-pressure side.                                    vaporize at the pump intake.
                                                               9. The pressure retention valves. The regul ator
                                                            a nd the pump contain check valves and pressure
    1. The fuel pump. An electri c motor co upl ed with     limi ting va lves that can allow pressure loss if the
a roll er pump, the fuel pump lasts a long tim e. But       sea l between their mating surfaces becomes pitted
not, us ually, as long as a car. Bea rings, brush es and    or a piece of grit lodges in between.
the commutator all wea r; th e check valve may deve l-         10. The electrical circuit. If there is notable
op leak back after tim e. How lon g the pump lasts          res ista nce on the power lin e to the pump or on th e
depe nds largely on the quality of fue l, but yo u can      ground line returning the current, that resistance
begin to wonder abo ut a pump wh e n a ca r has             effectively throttl es the electri c motor down, reduc-
between 100 and 200 K on th e odo-c lock.                   ing bot h speed and torqu e. It doesn't take much loss
    2. The fuel filter. Current fuel filters can contain    of electri cal power to drop the pump below mini-
an a mazing amount of dirt and grit before th ey clog       mum delivery thresholds.
up, a nd modern fuels are cleaner than eve r. But some         Keep in mind the delivery specifications are not
people still manage to collect enough debris into           approx imation s and rough guesses. If th e pressure
their tank to block passages . A motori st who regular-     doesn't reach the minimum, th e inj ectors may deliv-
ly uses offbrand fuel or drove with th e tank fill er cap   er no fuel at all. If the volume isn't enough, the car
open for a time is a good candidate for a new fi lter.      will run out of power before the pedal runs out of
    3. The fuel pressure regulator. If it spills fu el      travel. Be sure the pressure reaches the specified
back through the return lin e before th ere's enough        leve l and there is the s pecified amount of fuel in the
pressure, a bad regulator ca n prevent starting or          beaker within the tim e limit.
ca use reduced power at every throttl e setting. Like a        The ge neral procedure is thi s: Connect the pres-
defective check valve in a pump, a defective pressure       sure gauge to the test port following the diagrams for
regulator can dump system pressure right after th e         that model; clamp off the return lin e with a suitable,
engine shuts down, requiring a long crank to restart.       non-dam aging clamp; route th e line into a suitable
    4. The fuel lines. Th e most obviou s loss of pres-     graduated container.
slIre a nd volum e comes with a n ac tive leak, but            When you compl ete a fuel pressure and volume
th at's rarely hard to diagnose. A more s ubtle and dif-    test, make perfectly certain a ll the fuel lines you
fi cult problem comes with an air leak upstream of          opened are securely sealed, without the slightest
the pump, drawing in bubbl es to displace fu el and         seepage of fuel. As da ngerous as a fue l fire is in a
absorb pressure.                                            shop with knowledgea ble professionals availabl e to
    5. The fuel injectors. If you clamp off th e return     put it out, it's much more so as a surprise on the
line to eliminate the regulator from question , know        road with no equipment or people to extinguish a ny
the pump holds press ure but observe loss of pressure       flame.
in the fue l rail beginning with s hutoff, you have good       In followin g is sues we'll cover fuel pressure and
reaso n to suspect on e or more injectors of leaking.       vo lume tests model by model.
FEATURE ARTICLE
There are many similarities from one Mercedes-           Lil<e other Mercedes-Benz climate control sys-
Benz climate control system to anoth er, but it ca n    tems, the 202's is fully autom atic. The driver sets
be useful to look in detail at one of the more co m-    the desired temperature, and the car engages either
mon , as that's one you're more likely to see. The      the heater or the air condition er to realize that tem-
Model 202 C-Class was built between 1994 and            perature in side the car. Given normal comfort set-
2000 and, by Mercedes-Benz sta ndard s, in relative-    tings, this mea ns the air co ndition er starts as soon
ly large numbers.                                       as the engine is runnin g smoothly or the heater
   Ne ither the car nor the climate control system is   begins blowing warm air as soon as the engine
the most complex of the co mpany's products. The        coolant temperature ris es to a range at which it can
202 HVAC, howeve r, ca n keep its owners as comfort-    co ntribute so mething. If you're familiar with how
ab le as almost any automoti ve heating an d cooling    automatic climate controls worked in older veh icles,
system. About the only climate-system luxury it         like the 190, th e 124 or the 126, there aren 't many
lacks is a separate temperature selector for eac h      surpri ses waiting for yo u in the 202.
~on~s eatpasse n ge~                                       Thi s tim e of year, air co nditioning is likely to be
                                                        more on yo ur mind than heating or defrosting, but
                                                        th e system is not so distinct. Defrost, for instance,
                                                        toggles both 11eat and the air co nditioning on, to
                                                        in sure th e dri est and hottest air possible blown
                                                        across the windshield. The system will do this
                                                        rega rdl ess of climate co ntrol setting when the
                                                        defrost button is push ed. This arrange ment is not
                                                        uniqu e to th e 202, nor is it for that matter to
                                                        Mercedes-Benz. Given that safety considerations
                                                        come first, the defrost mode must use every possible
                                                        meas ure to dry and clear th e windshield. Both air
                                                        co nditionin g and hea t are humidity-redu cing
TEXTBOOK CASE


      fun ctions, the first by condensing moisture out             Clearing the Air
      and th e second by raisin g th e ca pac ity of th e air
      to abso rb moisture in solution. Thu s both com e on           Almost the fi rst element of the climate co ntrol sys-
      simultaneously.                                             tem th e incoming air encounters, wheth er the sys-
                                                                  tem is heating or air conditioning, is th e dust filter.
                                                                  This is a relatively new component in ca rs (not just
                                                                  in the 202) and one that many car own ers are not
                                                                  aware of in th e car. Not being aware of it, they also
                                                                  are often not aware th at it requires periodi c replace-
                                                                  ment, like any filter. There is no set in terval since
                                                                  th ere is no set amount of du st and poll en a driver
                                                                  will drive through, but checkin g at least once a year
                                                                  is a reasonabl e precaution , more often wh ere there's
                                                                  lots of airborne materi al. At th e beginning of air con-
                                                                  ditioning season is a good opportunity, since the
                                                                  hea t and humidity of summ er are th e conditions
                                                                  most likely to encourage growth of any mold on the
                                                                  element. A suffi ciently clogged du st filter, naturally,
                                                                  co uld restri ct th e ventilati on quantity in a noti ceable
                                                                  way, eve n without any adverse odor.




                                                                                                             3
                               2




     The filter comes out through the passenger side footwell. Remove the access panel and pull out the old one. This
     cabin filter does not use an evacuated bead to seal the edges of the fittel; as was true on some other models. That
     means it's easy to remove and replace. Some cars have a charcoal-element filte/~ some do not. The two types are not
     interchangeable.

24
Just 'upwind' of the filter is the hood inlet drawing
venti lation air in. One aspect of this requiring occa-
sional in spection is the water separator and drain
system ju st below the windshield wipers. Ordinarily,
water and relatively small grit will just wash down
through the trough and pipe to the pavement, but if
there are many leaves, insect parts or other such
debris in the air locally, it is possible to clog the
drain and all ow water to remain. This could possibly
allow moisture into the venti lation intake.




                                       ~. ~~~~~~
                                        -:::::::---------
                                                        -
                                   ... - r::-,--::;"---
TEXTBOOK CASE




                                     A9
                        It's fairly easy to remove the lower panel
                     under the passenger-side instrument panel and
                     replace the heater blower. Be careful doing this,
                     however. In particular, don't replace the blower
                     merely because there is audible noise coming
                     from it. Possibly the bearings have worn out
                     after many years' service, but these are very
                     long-Jived components - it's more likely the
                     blower has gotten louder because of debris
                     reducing airflow, just as a vacuum cleaner gets
                     louder if you cap off the hose with the palm of
                     your hand. A slight piece of debris in the squir-
                     rel cage could also produce noise by unbalanc-
                     in g the cylindrica l fan and introducing a slight
                     wobb le. By the way, don't 'test' the blower by
                     jumpering it with a straigh t 12 volts; the system

            .....    never uses that much to run the blower. It usu-
                     ally runs between 4 and 6 volts, with system

            --  Me


            --!!!
                     voltage reduced through the series-resistor
                     block.
                        The air conditioning compressor includes an
                     rpm sensor to enab le the MAS control unit to
                     toggle the compressor off should the drive belt
                     slip, as indicated by a change in the ratio of com-
                     pressor to crankshaft speed. Because the system
                     makes very efficient use of the modest amount
                     of refrigerant, it is critical to measure the
                     amount of oi l in the system precisely jf the com-
                     pressor is replaced. Neither an excess nor a
                     shortage of air cond itioning oil is compatible
                     with proper functioning of the climate-control
810/1                system.
                        Sometimes problems with the entire climate
                     contro l system arise from the simplest of causes.
                     Like most Mercedes-Benz heating and coo lin g
                     systems, the mechanism in the 202 employs a
                     cabi n temperature sensor in the overhead com-
                     partment. A very sma ll fan draws air through

                                               Continued on Page 28
Testing and Design
   Perhaps some engi neers
and designers chose their
work so they could travel to
exotic and beautiful locations
and enjoy the weather. That's
probably not true of climate
control gurus, though. They
must test their prototypes in
places that will challenge the
capacity of the heat exchang-
ers to shift enough BTUs,
whether into or out of the car.
   If they go to Houston, it's in
August, to see whether their
new, low-profile AI C con-
denser can cope with 130
degrees in the shade. If they
go to Bemidji, Minnesota, it's
in January, to see how long it
takes to clear a windshield of
the Arctic hoarfrost.
   Often, of course, they don't
go anywhere special. Instead,
they build a little cube of
Greenland or the Sahara at
the plant near Stuttgart,
using insulated chambers
and overwhelming heating or
refrigeration equipment.
   Is it overdone? Of course. If
it weren't, there would be no
way to insure the climate
control systems could work
in ordinary conditions. After
all, ordinary conditions are
not always so ordinary. Any
idea how hot it can get in
stalled traffic on the Cross-
Bronx Expressway on the
Fourth of July? Or how cold
when the Alberta Clipper
swoops through Minneapolis
in February?
   And this is not just for pas-
senger comfort. Absent a
driver who can pay attention
to what he or she is doing
with the wheel and the ped-
als, you can't have automotive
safety. A climate control sys-
tem can and does save lives.
TEXTBOOK CASE

 Continued from Page 26
 th e louvers at that sensor anytime th e ca r is run-          Second, it' s almost always a good practice to
 nin g. The test for that fan is amaz ingly low-tech: take   replace th e rece iver/ drier w hen you open the refrig-
 a sma ll shred of paper and hold it against th e lou-       erant side, just to be safe. Besides its function as a
 ve rs while the engin e runs. If th e fan is working, the   moisture abso rb er, the receiver/drier is also a filter
 paper w ill stay against the grate. If not, the paper       th at can catch most bits of debri s that may work
 will fall away.                                             loose in th e syste m. Oth erwis e, th ey could just cycle
    Anyti me you open up the refri ge rant sid e of th e     through th e co mpressor, expa nsion valve and heat
 air cond itioning system, there are two preca uti ons       exchangers over and over until they found the most
 to obse rve. Oil for th e system, like air conditi oning    in co nve ni ent and expe nsive place to lodge.
 oils for previous refrigerants, is hygroscop ic, so it         Fin aUy, it so metimes happens th at the windows
 wi ll draw moisture from the air, even from air that        fog and stay partly fogged, even when you push th e
 seems entirely dry to you in th e shop. Once in th e        defro ster button. Th e first pl ace to check with such a
 refrigerant passages, of course, th at could qui ckl y      probl em (after yo u're sure th ere's no sodden mass of
 produce rust, and there's hardl y a worse place for         wet leaves at th e base of the wind shi eld) is the
 rust in the car. Be sure to cap any ope n pipe sec ure-     sw itchover va lve and linkage working the
 ly right away, or flu sh the system if it remains open      fres h/rec irculate door, all of it in the same passen-
 for any length of time . When in doubt, evac uate th e      ger-side area wher e the blower motor resides . There
 system again .                                              is a small hook working the door that may have bro-
                                                             ken or may have disengaged from the vacu um motor.
                      N65
                                                             Keeping Cool, Keeping Warm
                                                               The now-d isco ntinu ed Mode l 202 Benz can
                                                             nonetheless keep its driver and passengers at a reasonable
                                                             temperature in the passenger compartment, regardless of
                                                             the outside climate. Follow standard diagnostic and mainte-
                                                             nance techniques, and you can keep your customers happy
                                                             and their cars cornfoltable.
                                                               Whenever yo u find th e temperature co ntrol sys-
                                                             tem doin g so methin g unfamili ar, it' s worth your
                                                             whil e to rev iew what th e system is supposed to do
                                                             with the controls in a given position . Don 't be
                                                             embarrassed to look in th e owner's manual to deter-
                                                             min e that. That littl e book let ca n be a surpri sin g
                                                             source of good diagnosti c inform ati on.
_     Th ese suggestions and solu-                                                          meas ure to confirm th at it i s close
    tions for technical problems                                                            enough to th e teeth to generate th e
    come from service bulletins                                                             signal (check th e speci fication s for
    and other technical informa-                                                            th e ca r to confirm the minimum
    tion published by Mercedes-                                                             altern atin g voltage
    Benz, selected and rewritten
    for independent repair shops.                                                           Cleaning the Cleaners

    Sparked, Unsparked
    and C lanked                                   of th e crank shaft se nso r. There
    All Models with Engines                        cou Id be oth er sorts of probl ems.
    102 or 103                                        Tf you find an altern ating cur-
                                                   rent signal, but th ere is still a
        Th er e's not mu ch you hea r in a         startin g or runnin g probl em, check
    ca r more alarmin g than a knockin g           th e signal not onl y with a volt-
    metallic sound coming from the                 meter but with an osc ill oscope.
    engin e compartm ent. Sometim es,              Som e se nsors should have pul ses
    happil y, the cau se is not mech ani-          of sequenti ally vari abl e amplitude
    ca l within th e engine but som e-             wh en th e fl ywh ee l in clud es seg-
    thing else. Check with your stetho-            ments and mag nets. On ca rs
    sco pe and pay attention to the hi gh          wh ere th e se nsor follows th e fly-
    voltages, but on e more thing to               wheel teeth directl y, th e si gnal
    check is th e ignition coil itself. If         should be even.
    th e iron core in a coil com es loose
    intern ally, the electrom agneti c
    pul ses in th e windings ca n bang
                                                  L5
    th e core to and fro rapidly, cau sin g                                                    You don't have to replace every
    thi s suspi ciou s noi se. Coils known                                                  filter anytim e you di scover du st on
    to have this problem have produ c-                                                      it. Certain air filter s, like th e
    ti on codes between FD 845 and                                                          cycloni c version or the stee l-m es h
    847. Ther e could be others.                                                            backed flat filter, allow remova l of
                                                                                            large amounts of dirt by com-
    Crankshaft Position Sensors                                                             pressed air. In areas with ver y
                                                                                            large amounts of airborne du st, it
                                                                                            is frequ entl y good practice to clean
                                                                                            out th e filter hou sing and the sur-
                                                                                            face of th e filter itself periodical1y

            ,                   ,                                                           before you repl ace th e filter ele-
                                                                                            ment itself. Many air filters actu al-
                                                                                            ly beco me more effecti ve with use,
                                                                                            as parti cles fill th e lar ge r
       If th e crankshaft positi on se nso r                                                mi crop assages. Eventu all y, of
    doesn't work, the engin e won 't                                                        course, all filters will present
    sta rt. If it fail s whil e th e engin e is                                             enough obstru ction to airfl ow to
    runnin g, it stops imm edi ately. A              Wh en repl ac in g th e se nsor,       impede th e engine's breathing,
    loss of crankshaft position signal,
    however, does not mean a failure
                                                   make sure it does not contac t any
                                                   part of th e flywh ee l, but also

                                                                                                                                -
                                                                                            and th en it is tim e to r eplace them.
CABIN FILTERS




    We don't always think of the quality of the air as        Besides what the cabin filter does for the dri ver
part of a climate contro l system, but one of the most     and passengers in terms of the comfort level fro m
importa nt improvements in the internal atmosphere         a cleaner air to breathe, it also has a safety fu nc-
of vehicles in recent years comes from the dust fil-       tion. Most people are relatively careful about keep-
ters that clean the air passed through the heating,        ing the outside of the windshield clean, so they can
a ir-co nditioning and ventilation system. The most        see what is coming down the road. It's much less
obvious benefits are a reduction in road dust in the       common, however, for car owners to clean the
passe nger compartment, making life more comfort-          inside of the windshield. Besides being less con-
able for almost everyone, but particularly for those       venient to clean, the buildup of dust and grime is
who have allergies or who drive in very dusty places.      much more gradual, so there isn't the kind of per-
    The filters do more than that, however. You've         ception of the vision-obstructing layer there is from
probably tried to clean air conditioner evaporators        road spray or bugs.
and heater cores by spraying various chemicals                The cabin filter can't eliminate that problem, but
through the ductwork If there is much growth of            it can reduce it substantially. The amount of dust
mold at all, it's a pretty thankless task, unlikely to     and small particulates that used to collect on the
work for long. With a dust filter, however, it is possi-   inside of the windshield is much lower, so the need




                                                                                                                   -
ble to prevent that problem from arising at all. If the    to clean the glass from the inside is proportionately
mold spores stop on the accord ion-fo ld paper, you        reduced.
can remove them with the old insert.
Alabama                        Belmont                            Oakland                           Van Nuys
                               Autobahn Motors                    Mercedes-Benz of Oakland          Keyes Europea n
                               650-637-2333                       510-832-6030                      818-461 -3900
Dothan
Mike Schm itz Automotive       Beverly Hills                      Palm Springs                      Walnut Creek
334-794-6716                   Beverly Hills                      Mercedes-Benz of Palm Springs     Stead Molors of Walnut Creek
                               310-659-2980                       760-328-6525                      925-937-1655
Hoover
Crown Automobile               Buena Park                         Palo Alto                         West Covina
205-985-4200                   1
                               ·louse of Imports                  Park Ave nue Motors               Penske Motorcars
                               714-562-11 00                      650-494-0311                      626-859-1200
Huntsville
Regal Auto Plaza               Calabasas                          Pasadena
                               Calabasas Motorca rs                                                 Colorado
256-837-5752                                                      Rusnak Pasadena
                               818-59 1-2377                      626-792-0226
                                                                                                    Colorado Springs
Mobile                         Carlsbad                                                             Mercedes-Benz of Colorado Springs
McConn ell Automotive                                             Pleasanton
                               Hoehn Motors                       Me rcedes-Benz of Pleasanton      719-575-7950
251-472-3187                   760-438-4454                       925-463-2525
                                                                                                    Denver
Montgomery                     Chico                                                                MUITay Motor Imports
jack Ingram Motors             Courtesy Motors Auto Ce nter       Riverside
                                                                  Walter's                          303-759-3400
334-277-5700                   530-893-1300
                                                                  909-688-3332
                               Claremont                                                            Littleton
Tuscaloosa                                                        Rocklin                           Mercedes-Benz of Littleton
Leigh Auto moti ve             Penske Motorcars
                               909-568-2600                       Von Housen Motors                 303-738-7700
205-556-11 11                                                     916-924-8000
                               El Dorado Hills                                                      Connecticut
Alaska                                                            Sacramento
                               Me rcedes-Benz of Eldorado Hills   Mercedes-Benz of Sac ramento
Anchorage                      916-567-5100                                                         Danbury
                                                                  96-92 4-8000                     Mercedes-Benz of Danbury
Mercedes-B of An chorage
          enz                  Encino
907-277-3383                                                      San Diego                         203-778-6333
                               Auto Stiegler
                               818-788-0234                       M ercedes-Benz 01' San Diego
Fairbanks                                                         050-279-7202                      Fairfield
Cook 's Import                                                                                      Mercedes-Benz of Fa irfi eld
                               Escondido                                                            203-360-6725
907-459-7070                   Mercedes-Benz of Escondido         San Francisco
                               760-745-5000                       M ercedes-Benz of San Francisco
Arizona                                                           415-673-2000                      Greenwich
                               Fremont                                                              Mercedes-Benz of Greenwich
Chandler                       Claridge's                         San Jose                          203-869-2050
Mercedes-B of Chandler
          enz                  510-623-1111                       Beshoff
480-403-3444                                                      408-239-2300                      Hartford
                               Fresno                                                               New Cou ntry Motor Cars
Phoenix                                                           San Jose                          866-346-2369
Phoenix Motor                  Mercedes-Benz of Fresno
                               559-438-0300                       Smy the Europea n
602-264-47 91                                                     408-903-5200                      New London
ScottJ;dale                    Glendale                                                             Carriage House of New London
                               Ca lstar Motors                    San Luis Obispo                   860-447-3361
Schumacher European                                               Kimball Motor
480-99 1-11 55                 818-246-1800
                                                                  005-543-5752                      North Haven
Tucson                         Laguna Niguel                                                        Mercedes-Benz of North Haven
                               Mercedes-Be nz of Laguna Niguel    San Rafael
Mercedes-B of Tucso n
          enz                                                     HAB. Motors                       203-239-1313
520-886-131                   949-347-3700
                                                                  415-454-0582
                                                                                                    Delaware
Arkansas                       La Jolla                           Santa Barbara
                               Hein z Gietz Autohaus              Sa nta Barbara Auto Group         Milford
Fayetteville                   858-454-7137                       805-682-2000                      I.G. Burton
jones Motorcars                                                                                     302-424-3042
                               Long Beach                         Santa Monica
479-521 -72 81                 Mercedes-Benz of Long Beach
                               562-988-8300
                                                                  w. 1. Simonson                    Wilmington
Little Rock                                                       310-829-45 11                     Mercedes-Benz of Wilmington
Riverside Motors               Los Angeles                                                          800-800-1949
501-666-9457                                                      Santa Rosa
                               Downtown L.A. Motors               Smothers Europea n
                               213-748-895 1                                                        Florida
California                                                        707-542-480
Anaheim                        Modesto                            Stockton                          Clearwater
Ca li be r Motors              Modesto European                   Berberian European Motors         Lokey Motor
714-777-1900                   209-522-8100                       209-944-55 11                     727-530-1661

Arcadia                        Monterey                           Thousand Oaks                     Coral Gables
Rusnak/Arcadia                 Mercedes-Benzof Monterey           Silve r Star A.G.                 Bill Ussery Motors
626-447-111 7                  83 1-375-2456                      805-37 1-5400                     305-445-8593
Bakersfield                    Newport Beach                      Torrance                          Daytona Beach
Mercedes-Benz of Bakersfield   Fletcher jones Motor Cars          Mercedes-Benz of South Bay        Mercedes-Benz of Daytona Beach
661-836-3737                   949-718-3000                       30-303-3500                      386-274-4775
Ft. Lauderdale                  Augusta                              Northbrook                     Loulsiana
Mercedes-B of Fort Lauderdale
           enz                  Hadel'                               Autohaus on Edens
954-462-438 1                   706-860-1111                         847-272-7900                   Alexandria
                                                                                                    Wa lker Automotive
Ft. Pierce                      Columbus                             Orland Park                    318-445-6421
Coggin Motor Mall               Columbu s Moto r                     Mercedes-Benz of Orland Park
77 2-466-7000                   706-327-3636                         708-460-0400                   Baton Rouge
Ft. Walton Beach                                                                                    Merceeles-Benz of Baton Rouge
                                Deluth                               Pekin                          225-490-3101
Quality Imports                 Atl anta Classic                     Sud 's
850-863-216 1                   770-279-3600                         309-347-3191                   Lafayette
Gainesville                                                                                         Moss Motors
Kra ft Motorcar                 Macon                                Peru                           337-235-9086
352-332-7571                    Jackson Automotive                   1.1'. Chevrolet GEO Nissa n
                                478-477-4858                         815-223-7000                   Metairte
Jacksonville                                                                                        Be nson Motor
Brumos Motor Ca rs              Savannah                             Springfield                    504-456-3727
904-724-1080                    Critz                                Isringhausen Imports
                                912-354-7000                         217-528-2277                   Shreveport
Lakeland                                                                                            Holmes Europea n Motors
Central Florida Eurocars                                             Westmont                       318-212-1212
863-688-811 1
                                Hawaii                               Laurel Motol·s
                                Honolulu                             630-654-8100                   Maine
Maitland
Mercedes-B of Orlando
          enz                   Mercedes-B of Honolulu
                                          enz                        Indiana                        Bangor
407-645-4222                    808-592-5600                                                        Qu irk Auto Park of Bangor
                                                                     Evansville                     207-941-1 017
Melbourne                       Idaho                                D-Patrick
Co nti nenta l Motorca rs                                            812-473-650 0                  Falmouth
321-956-0600                                                                                        Performance Motors
                                Boise
Miami                           L Pearson
                                 yle                                 Fort Wayne                     207-781-3207
                                208-377-3900                         Shaver Im po rts
Mercedes-B of Miami
          enz                                                        260-432-7200
305-919-8000                                                                                        Maryland
                                Pocatello
Naples                          Robert Allen                         Highland                       Annapolis
Me rcedes-B of N
           enz  aples           208-232-1062                         Terry Shaver Imports           Mercedes-Benz of Annapolis
239-643-5006                                                         219-924-2400                   410-268-2222
                                Illinois                             Indianapolis
Orlando                                                                                             Bethesda
Mercedes-B of South Orlando
          enz                                                        World Wiel e Moto rs           Euro Motorca rs
407-367-2700                    Arlington Heights                    3 17-580-68 10                 30 1-986-8800
                                Mercedes-Benz of Arlington Heights
Pensacola                       847-259-4455                         Lafayette                      Cockeysville
Centennial Imports                                                   Mike Raisor Imports            Va ll ey Motors
85 0-432-9903                   Barrington                           765-448-4582                   410-666-7777
                                Motor Werks of Barrington
Pompano Beach                   847-38 1-8900                        Mishawaka                      Hagerstown
Autohau s Pompa no                                                   Gurley-L Motorwerl(s
                                                                             eep                    Mercedes-Benz of Hagerstown
954-943-5000                    Bourbonnais                          219-256-1500                   301-733-2301
                                Napleton's Autowerks
Sarasota                        815-933-822 1                        Iowa                           Owings Mills
AN Lu xury Imports                                                                                  H& H Motor Cars
941-923-3441                    Champaign                            Davenport                      410-363-3900
                                Sulli va n-Parkhi ll Imports         Luj ack's Northpark
St. Petersburg                  217-352-4161                         563-388-8610                   Salisbury
Crown Eurocars                                                                                      Pohanka TM
727-52 6-3738                   Chicago                              Des Moines                     410-548-34 11
                                Mercedes-Benz of Chi cago            Mercedes-B of Des Moin es
                                                                                enz
Tallahassee                     312-944-0500                         515-334-8339                   Silver Spring
Capital Eu rocars                                                                                   Herb Gordon
850-574-3777                    DeKaib                               Iowa City                      301-890-3030
                                Brian Bemis Imports                  CiJ ezik-Sayer Imports
Tampa                           815-758-545 1                        319-337-6100
M erced es-B of Tam pa
            enz                                                                                     Massachusetts
81 3-870-0010                   Hoffman Estates
                                Mercedes-Benz of Hoffm an Estates                                   Boston
                                847-885-7000                                                        Westwood
West Palm Beach                                                      Shawnee Mission                78 1-688-1000
Mercedes-B of Palm Beach
          enz                                                        Aristocrat Motors
561-689-6363                    Lake Bluff                           913-677-3300                   Boyston
                                Knauz Continental Autos                                             Wagner
Georgia                         847-234-1700                         Wichita                        508-869-6766
                                                                     Scholfi eld Auto Plaza
Albany                          Lincolnwood                          316-688-5000                   Haverhill
Hentschel Motorcars             Loeber Motors                                                       Smith Moto r
912-883-2040                    847-675-1000                                                        978-372-2552
                                                                     Kentucky
Athens                          Loves Park                           Ashland                        Hyannis
Mercedes-B of Athens
          enz                   Napleton 's Autowe rks               Sim Fryson Motor               Trans-Atla ntic Motors
706-549-6600                    815- 636-6600                                                       508-775-4526
                                                                     606-329-2288
Atlanta                         Marion                               Bowling Green                  Lynnfield
Mercedes-B of South Atlanta
          enz                   Foley-Sweit ze r                     Bowling Green Imports          Flagship Moto rcars
770-964-1600                    618-997-1313                         270-745-0001                   78 1-596-9700
Atlanta                         Naperville                           Lexington                      Natick
RBM of Atla nta                 Mercedes-Benz of Naperville          James Motor                    Foreign Nt otors West
770-390-0700                    630-305-4560                         859-268-11 50                  508-655-5350
Atlanta                         Normal                               Loulsville                     Somerville
Mercedes-Benz of Buckhead       Sud 's Motor Car                     T Motors
                                                                      afel                          Chambers Motorcars of Boston
404-846-3500                    309-454-1101                         502-896-4411                   617-666-4100
Star tuned magazine june 2004
Star tuned magazine june 2004
Star tuned magazine june 2004
Star tuned magazine june 2004

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Star tuned magazine june 2004

  • 1.
  • 2. Significant savings on Ale compressors could be yours. We're offering select meticulously crafted, thoroughly inspected, rigorously tested Genuine Remanufactured AIC Compressors to our dealers at significant savings. Which means the exceptional compressors you and your customers expect from Mercedes-Benz could be available at a savings to you. A very cool thing indeed. See or call your dealer to learn more about this great offer. Unlike any other.
  • 3. 'ilI'.!> *if$ STJRTUNED Information for the Independent Mercedes-Benz Service Professional June 2004 U.S. $6.00 € 12.50 Group Publisher FEATURE ARTICLES Chri stoph er M. Ayers, Jr. cayers@cmacomm.com Editor 4MATIC AND ETS Joe Woods Traction by Pipe and by Wire jwoods@c macomm.com The last (for now) in our traction control series MBUSA Technical Content Advisor Donald Rotolo Donald.Rotolo@mbusa.com Project Director Andrew Brzo zowsk i Brzozows ki A@mbusa.com FUEL PRESSURE AND VOLUME The simple is not easy Ar t Director Jef Sturm jsturm@cma co mm.com Production Manager Joe Cristi ano jcri stiano@c ma comm.com TEXTBOOK CASE Circulation Manager 202 Climate Control, An easy exercise Phillip A. Helon phelon@c macomm. co m List Consu ltant NFocus DEPARTMENTS StarTun ed is a quarterly publi ca- tion of Mercedes-Benz USA, LLC ("MBUSA"). No part of thi s FACTORY SERVICE BULLETINS news letter may be rep rod uced without th e express written per- These suggestions and sol utions for technica l problems are mi ss ion of MBUSA. E d it o ri a I and Circu lation Offices: 598 from service bulletins and other information published by Pi ne Po int Drive, A kron , Oh i o 44333 . Caution : Veh icle servicing Mercedes-Benz, select~d and adapted for independent repair shops. perform ed by untrained persons could r es u lt i n se ri o u s injur y t o those p er so n s o r ot h ers. Informati on co ntai ned in thi s PARTS NEWS news l etter is in te nded for use by trained , profes sional auto Whether for vehicles long out df production or for modern ones, r epa ir tech n i c i ans ONLY. Thi s inform ati on i s prov id ed your best source for Genuine Mercedes-Benz Parts is Mercedes-Benz. t o in form th ese t echni ci an s of co n dit i on s w hi ch may occur in some veh icl es or to pro v i d e i n form a ti o n w hi c h co ul d as s i st them in prope r se rv i cin g of t h ese ve hi cl es . GENUINE MERCEDES-BENZ PARTS ... NEARBY Pro pe rl y t rain ed tech ni cian s h ave th e eq ui p m e nt, too l s, Wherever you are in the United States, sa fet y in stru cti ons, an d know - holV to perform r epa i rs corr ect- there's a nearby source of genuine factory parts ly and sa fely. I f a co ndition i s for your customers' Mercedes-Benz veh icles. ® d esc rib ed, DO NOT ass um e t hat a top ic cove r ed in the se pages auto mati ca ll y appli es to yo ur ve hi cle or t hat your ve h i- cle has that condition. StarTul1ed is a registered trademark of MBUSA. Mercedes-Benz
  • 4. · The Genuine Mercedes-Benz will blow ' Mercedes-Benz Quality and Reliability at a Great Value. The quality, reliability and value of the Genuine Mercedes-Benz Remanufactured AlC Compressor wasn't meant to be taken lightly. The AIC Compressor is not only an exact replacement for the original unit, it's also re-manufactured and tested to meet the same strict specifications as the original, so it performs just as well. And like all remanufactured parts, it's covered by the Mercedes- Benz limited pruis wan·anty.* In fact, the only detectable difference you'll find between a Genuine Remanufactured AlC Compressor and a new one, is the price. Which we're sure you'll find quite refreshing. Remanufactured for Mercedes-Benz using the same factory standards as new parts. • Fits like new parts • Performs like new parts • Meets original specifications • Backed by same warranty as new parts Remanufactured to Genuine New Specifications Cylinder Block & Front/Rear Housing Shaft & Swash Plate Cleaned, inspected, gauged, and honed to Cleaned, polished, and inspected. OEM specifications or replaced with new Replaced with new components as needed . components as needed. Shaft Keys Replaced 100% with new components. Discharge Reed Valve Cleaned, polished, and inspected. Shoes Replaced with new components as needed. Sized, cleaned, polished, & inspected. Replaced with new components as needed. Steel Gasket Snap Rings Replaced 100% with new components. Replaced 100% with new components. Oil Suction Reed Valve Replaced 100% with R134a-compatible oil. Cleaned, polished, and inspected. Replaced with new components as needed. O-Rings & Seals Thrust Bearing Replaced 100% with O-Rings compatible Cleaned, polished , and inspected. with both R12 & R134a refrigerant. Replaced with new components as needed. Pistons Valve Plates Cleaned and inspected. Replaced with new, Cleaned, polished, and inspected. if the treated surface is scratched. Replaced with new components as needed. *Scc your Mercedes- Benz dealer ror detail s and a copy of the Mercedes-Be nz Spare Pa ris Limited Wa rra nt y ©2002 DENSO Sales Ca liforn ia. Inc.
  • 5. Remanufactured AlC Compressor -you away. Genuine Mercedes-Benz Remanufactured Ale Compressor CLUTCH VALVE SHAFT AND VALVE ASSEMBLY PLATE SWASH PLATE PLATE DISCHARGE SERVICE VALVE REED VALVE ASSEMBLY REAR HOUSING SNAP RING PISTON THRUST SUCTION REED THRUST BEARINGS VALVE BEARINGS CYLINDER BLOCK For more information about Genuine Mercedes-Benz Remanufactured AlC Compressors, contact your Mercedes-Benz dealer. '@ Mercedes Ben z DENSO Mercedes-Benz Genuine Remanufactured Parts Remanufactured for Mercedes-Benz by DENSO
  • 7. Four-wheel-dri ve increases traction, often enough The ord in ary, fam iliar diffe rential is an 'open' dif- to s usta in movement and co ntro l un der cond itions fe re ntia l. Torque deli vered thro ugh the drives haft that mig ht otherwise mea n the d ri ve r wo ul d choose pinion a nd differe ntial ring gear applies equally to stop or would get stu ck in s now, mud or sand. through the sp ider gears to each axle halfs haft, Fo ur-w hee l-drive is n ot co nsta ntly adva ntageou s, rega rdl ess of individu al halfs haft speed. Aside from however, because it mecha ni ca lly coup les all th e s li ght fri cti on betwee n in te rn al parts, an open dif- whee ls a nd dr ivetrains togeth er; and so metimes, fe re ntial a pplies equal to rque to each axle - with the surprisingly e nough, th at conn ec tion ca n work co nseq uence that th e maximum torq ue th e differen- aga in st optimi zati on of traction a nd co ntro l. There tial can a pply to its drivew hee ls is just double what have bee n two q uite di ffe rent syste ms called th e d ri vewheel with less tracti on can trans mit alone, 4MATIC, the fi rst hydrauli c, beginning about 199 0 the drivew heel that s lips first. Once that first wheel and the second electro nic, wo rk ing through th e s pin s, th e vehicle stops progress. This is exactly service brakes, starting in 1998. We concentrate what we see when a ca r sp in s a drivewh eel in a he re on the earlier system sin ce yo u're more likely s nowp ile or mudh ole: Until that wheel regain s trac- to see it in an ind ependent shop. tion, a sta ti onary car does n't budge. In the extremes of lim ited traction, an open diffe rential gives you Locked and Open Differentials one-wh ee l-drive, and, worse yet, drive through wh ichever wheel has less tracti on . So we move to th e locked or limited-slip differen- "Four-wheel-drive" can be a mi sleading descrip- tial. "Locked" is an exagge rati on, as you know, ti on. In principle, of course, any driveline system because in side and outside wheels must travel dif- conducting powe r through the tra nsmiss ion to a ll fere nt speeds in a turn. Otherwise th e inside wheel, four wheels is 'four-wheel-drive.' Th ere are, howeve r, us ually less heavily loaded as centrifugal force significa nt differences ari sing from the distinction throws th e weight outward , must skid forward along between locked and open differentials. Let's have t he paveme nt. tha t clear fi rst. The 4MATIC differenti als ' lock' in a way sim ilar to the limited-slip diffe re ntia ls yo u may know fro m do mestic trucks or high-perform ance (at least fast- accelera ti on) vehi cles. In most of t hose, a co nstantly s prin g-load ed multi disk clutch lin ks the opposite- s ide axle s hafts , th rough a friction material and spe- cia l lubri cant, both requiring peri ocii c replacement.
  • 8. 4MATICAND ETS The earli er 4MATICs use hyd rauli cs to engage th e This mea ns two wheels, one on each axle, have to clutches, as we'll see. slip simultaneou sly for the ve hi cle's motion to stop. There are al so true lock ing differentials using slid- Such four-wheel-drive wi ll , however, represent a sig- in g-dog clutches, but th ese engage with an imm ed i- nifi cant traction improvement over plain-va n i lI a ate, heavy clank, a force remin iscent of excavation or two-whee l-d rive. After aU, it means at l east a dou- railroad eq uipment, an engagement force that would bling of traction, and usuall y more th an that, ass um- be quite unwelcome in a sedan. With an earthmov- in g so mew hat different traction at each wheel. Ju st ing impl ement, this doesn't matter sin ce the grind- as two-wh ee l-drive through an open di fferential real- ing ea rth moves und er th e tire lugs and si nce nei- ly mea ns one-whee l-d rive, four-wheel-d rive through ther driving comfort nor speed was a priority, any- two open differentials really means two-wheel-drive. way. With a sedan, that's out of the qu estion . On a That's more traction, but it doesn't use all th e trac- vehi cle driv ing mostl y on hard pavem ent, you don't tion ava il ab le. want a truly lockin g differential, not on ly because A four-wheel-drive syste m that locks the front and that wou ld abrade the tires with lowe r load qui ck ly, rear ax les together still has the problem that one axle but also because it would mea n one or t he other tire or th e other must slip in every turn, because the front on an axl e would have to slid e in every turn , actual- wheels will invariab ly follow a track along a sma ll er ly reducing traction eve n und er what should have radius and shorter path than the rears. A long tim e been id ea l pavement co nditi ons. ago, I had an anci ent Jeep th at never rea ll y got stuck, but took every turn with unpredictab le directional Torque through the Transfer Case excitemen t anytim e four-wheel-drive was engaged. You co uld never tell whether the front or the rear ax le wo uld slide loose sideways first - that depended The earli est four-wheel-drive systems simpl y used on everything from the load to the quality of th e grav- a second driveshaft from a transfer case to the front el on th e road. And your co rrective maneuver had to ax le differential, where anoth er open dif- wait until th e slip was clea rly under- ferential did its torque- way, because you turned the splittin g wo rk. The steering whee l in opposite sa me 'l ess-trac- directions to recover tion' limi tation depending on which axle st i II app l ies, slid. Exciteme nt, as I said. but with this The obvi ous manufactur- advantage: The in g fix is to in clu de an average speed interax le differential, which of the fron t all modern fo ur-wheel-drives wheels WO Uld , do. You ca n't just add a center by so lid differential and let it go at that, mechanical howeve r, or you're back with Iin l<age, move at yo ur original prob l em: exactly th e same A ll the torque goes to speed as the th e first whee l average speed of that slips, and the t he rears ("aver- ve hi c l e stops age" because each there. FOUf- w h ee l on each w h ee l-dri ve ax l e ca n st ill with three open move at a differ- differentials ent speed from beco mes, in the its opposite num- extreme, one- ber, but each axle's differen- wheel-drive again. tia l ring gear turns at exactly the same speed as th e other axle's). The transfer case can engage two-wheel-drive only, four-wheel-drive or four-wheel-locked. In the last case, front and rear axles turn at the same speed.
  • 9. 4MATIC Progressive Locks sup plementary front drivetrain and the transfer case, but also a detailed hydraulic system, from So the Mercedes-Benz 4MATIC system emp loys pump to actuator pistons, to actuate the various dif- 'locked' four-wheel-drive when the various sensors ferentiallocks that come into play under conditions indicate the need for the add itional traction, but not we'll discuss in a minute. ETS, the new 4MATlC sys- unde r normal driving conditions when ordinary two- tem emp loying 4ETS, in contrast, works mainly elec- whee l-drive through the open rear differential is suf- tronically (thus the 'Wire' of our subtitle), with the ficie nt to conduct all the forward drive moment the control unit activating specific wheel brakes to keep engine can deliver to the whee ls, and not under the wheel with the least traction from sp inning. ETS those specia l driving conditions when - paradoxi- works specificall y with two-wheel-drive cars; 4ETS cally - a locked four-wheel- drive could make a low- applies to those with a front driveax le. Somewhat tracti on condition worse. confusingly, 4ETS is also called 4MATlC. Perhaps the most important such contrary condi- Here are the progressive steps 4MATIC tion occurs during hard-braked, ABS-pu lsed stops, emp loys when the wheelspeed sensors and the particularly in turns. If foul'-wheel -drive were still steering wheel sensor information point to drive- engaged under those conditions, it would be possible wheel spin: Driving along an ordinary road with for the interconnected drivelines either to mask a good traction and no whee ls pin, the car works by whee l's slip from the sensor's report and thus block ordinary two-wheel-drive with an open differen- the control unit's recognition and countermeasures, tial at the rear drivewheels. This provides the or to force a wheel with limited traction to turn at the best combinatio n of drive and directional traction same speed as the others (this last is most noticeable in the absence of a problem. during a steep turn or rapid steering changes, The old er hydraulic system provides open-dif- when whee lspeed varies at the different ferential two-whee l-drive because the multi- whee ls because each follows a path with disk clutch pack for the center differential lock a different turning radius and differ- is spring loaded closed, that is, ent length (and thus, a different engaged. This couples the input speed ). To accommodate turns, one shaft from the transmission to of th e inputs to the 4MATIC contro l the transfer case planetary car- Llnit is a steering whee l angle sen- rier, sp lin ed directly to the dri- sor, similar but not identical to or veshaft for the rear axle. This is interchangeable with the one used the fail-safe mode of the system, with ASR, ESP and ETS. insuring rear-axle two-wheel- The greater the steering whee l drive regardless of any electri- angle, the larger the speed difference ca lor hydraulic fault in the the system allows mechanism. between the wheels. 4MATIC is the 'most mechanical' (thus the 'Pipe' of our subtit l e) of the Mercedes-Benz trac- tion contro l systems, because it involves not only all the steel shafts and gear- works of the The system works hydraulically, but it's also internally lubricated with oil. If the sea~s on the multidisk clutch pis- • tons start to leak, the hydraulic oil can fill the transfer case and begin to run from the lent. The loss of hydraulic fluid would be obvious long before that.
  • 10. 4MATIC AND ETS When the sensors indicate the rear drivewheels are turning faster than the front wheels, at a thresh- old determined by the control unit as wheelslip, the system switches over to its first shift stage, 'compen- sated' four-wheel-drive. 'Compensated' four-wheel- drive is neither an open differential nor one that's locked. Instead, the geometry of the transfer case gears routes 65 percent of the torque to the rear axle and 35 percent to the front. This allows all four whee ls to turn at different speeds, but within plau- sib le constrai nts of how much traction they might have and how much drive torque they can absorb . The system se lects this stage by applying hydraulic pressure to both the clutch packs in the transfer case, unloading th e spring-loaded center differential lock and engaging the front axle drive clutch. The third stage, the second shift stage, locks the interaxle differential by releasing hydraulic pres- sure to its clutch (allowing the spring to lock it) whil e maintaining engagement pressure to the front ax le clutch. Now we have traction sim ilar to that old Jeep - it won't get stuck easily, but a steep turn could be a problem, were it not for the steering angle sen- sor, which would signal time to return to the previ- ous shift stage. To prevent engine surge, the system briefly engages this stage every time, releasing the center lock shortly thereafter. The fourth stage, the third shift stage, adds the lock for the rear differential, preventing those drive- whee ls from turning at significantly different speeds. There is no differential lock on the front axle differential because that could cause a steering problem. Better that a driver gets temporarily stuck than temporarily loses steering. Since the disks don't mechanically lock, there is sti ll eno ugh difference of speed between the half- shafts to accommodate the difference of speeds in ordinary maneuvers and turns. The system 'locks' with a substantial but not excessive resistance to turning at different speeds. There is, in fact, a test yo u perform with a torque wrench to check the fric- tional force of the hydraulic 'lock.' Specifications vary by model, largely reflecting the weight of the car and its consequent traction . Like any test i nvolv- ing a live drivetrai n on a hoist with the engine run- ning, th is requires considerable attention to the cor- rect procedures to prevent an acc ident. There are three differentials involved in 4MATIC: the familiar one in the pumpkin case at the center of the rear axle, a similar one in front sharing a hous- ing with the oilpan, and a sun-and-planetary design in the transfer case connecting the front and rear dri- veshafts. There is no lock ing clutch in the front axl e • differential, because locking the steering wheels together wo uld destabilize the car during turns. The lock ing clutch in the rear axle differential is essen-
  • 11. sions. The reason for using a Ravineaux gearset is th at the geometry allows th e sun and ring gears to turn in the same direction. The relative sizes of the sun and planetary gears determine the torque split front to rear when the center lock is disengaged. Notice this may mean there is still no usable trac- tion. It is much less likely that traction con ditions will be so poor that none of the wheels will have suf- ficient traction to move the car, but th at is possible. We can all imagine (a nd some of us who live in the North have expe rienced!) conditions under which thi s is just what happens - all the wheels spin, but th e ca r still can't move. Like all the traction-control systems, 4MATIC is limited to working in the real world with real-world physical limitations. It works very well, but not magically. Working with 4MATIC tially the same mechanism familiar from ASD, which we discussed in an earlier issue. Notice each of these Here are some service points when working on a differentials is necessary for all but the most primi- 4MATIC car. As with any hydrauli c system, air bub- tive of four-wh eel-drive systems. And the Mercedes- bles and leaks sometimes occur. You ca n often flush Benz system is far from the most primitive. air through the system by merely toggling th e serv- The interaxle differential does not look much like a ice va lve for ward to the test position and running the differen tial, but here's how it works. The transmis- e ngine. This opens the circuits and lets the oil flow. s ion for a 4MATIC car is the same as for the others, If there is sti ll a ir in the system, you can vent it from but the tail s haft ends in a ring gear sh ell rather than the caps on the rear differenti al pistons and by loos- the output shaft and three-lobed driveflange th at enin g the hydra uli c lines at the transfer case until co uples to the driveshaft through the fl ex ible rubber the oil flows clea r - usually only a few seconds. By joint (th e 'Gobbo' joint). The inte rn al teeth of that anecdote, th e most co mmon part requ iring replace- output ring gear shell engage what initi all y appear to me nt is the pump, but this is probably because the be th e planetary gears on a carri er. Closer inspection, pump is th e high point in the system a nd loses lubri- however, reveals a second set of planetary idlers driv- cation first if th ere's a leak. Thi s tandem pump en by the first set, a nd these seco nd gea rs engage the forms a unit with th e power steering system and also s un gear at the center. provides hydra ulic press ure for a ny vehicle with This arrangement of sets of pl a netary idlers on th e hydropne umatic suspe nsion. carri e r is ca lled a "Ravin ea ux gearset," and gri zzled Th e accumulator, a compressed nitrogen chamber StarTul1ed readers long on th e job may recall that was atop th e hydra uli c control unit, in cludes a diaphragm the central gearset of the two-speed automati c tran s- to separate gas from oi. If that diaphragm eve ntually missions long used in domestic autom atic trans mis- Continued on Page 14
  • 12. 4MATICAND ETS Shift Modes The earlier, hydraulic 4MATIC works through the axle; and there are three multidisk clutches: two in transfer case and rear differential, so it is worth- the transfer case and one in the rear axle. Here's while seeing exactly what happens when the system how they sequentially engage as traction conditions functions normally. There are three differentials: in require (reflected in the sensor input information): the rear axle, in the transfer case and in the front 12 Most of the 4MATIC engagement work occurs in the transfer case, the gearbox that delivers 11 torque from the transmis- sion output shaft's ring gear to the front and rear differentials. Initial drive torque is 100 percent to the rear axle, switching to 35/65 front/rear or 50/50 front/rear, as calculated by the electronic control unit from the wheel- speed and steering- wheel-angle sensors. The final shift mode engages the interaxle (transfer case) differential at 50/50 and, as needed, locks the rear differential. First Stage Normally, the 4MATIC car runs under the same two-wheel-drive .. as every other Mercedes-Benz. 100% 100% Engine output ~ torque through .......... the transmis- L1fIr~~~1i~n;;;~~~~;=~;;r"l:~~F~~ sion twists through the transfer case to the rear-axle output shaft. The front multi- disk clutch engages through its preload springs. The rear multi- disk clutch (to the front axle drive) remains dis- engaged. Keep a 4MATIC car on good, dry pave- ment and don't nail the pedal to the floor, and this could be the constant shift mode of the sys- tem for many thousands of miles.
  • 13. 65% Second Stage of the gear wheels in the transfer case's Ravineaux If the wheels peed sensors report a difference gearset. Except for the momentary pause to confirm between rear drivewheels and fronts beyond a cer- engagement of the rear multidisk clutch before the tain threshold (a somewhat flexible threshold front releases, all three of the car's differentials are depending on the steering angle sensor input as well open at this point, and you have drive to both axles. as the vehicle speed), the first traction-control measu re is to engage the front axle drive. The sys- Third Stage tem does this by engaging the multidisk clutch at If there is a difference in wheelspeed from front the rear of the transfer case. Once this clutch to back even with the compensated four-wheel-drive engages securely, the system then immediately dis- engaged, the system locks the center differential. engages the spring-loaded front transfer-case clutch. The mechanism for doing so is to vent the pressure A check valve and fixed orifice preclude disengage- at the front multidisk clutch, allowing the spring to ment of the front should the rear engagement fail - fe-engage it. Once both transfer case multidisk to insure the vehicle can still drive with at least rear- clutches engage - the rear by pressure applied, the axle two-wheel-drive under all circumstances, as front by pressure released - both output shafts well as to prevent engine overs peed. rotate exactly together. As explained, this improves This shift mode is called "compensated four- traction as long as the vehicle moves in a straight wheel-drive" because the torque to the wheels falls line, but can be a problem in a turn. However, into a 35/65 front/rear proportion as a geometric 4MATIC includes the steering wheel sensor, so that consequence of the relative sizes and configurations problem should not occur. Fourth Stage modes, the system locks the rear axle to make its wheels turn at the same speed. This final state of The front differential is a permanently open dif- the 4MATIC system has both rear wheels turning ferential because otherwise there might be a prob- exactly together and the front wheels turning an lem with steering. The rear differential is usually average speed exactly equal to the rears. Only if aU open, but if there is still a difference in drivewheel these measures are insufficient will the driver have speed, after aU the corrections of the previous shift to call for help.
  • 14. 4MATICAND ETS Continued from Page 11 leaks, the accumulator can cease priming hydraulic Traction by Wire components and can allow the system to make peri- odic 'water-hammer' clunks as the pump cycles. If ETS and its multi-axle analog, 4ETS, are simpler, the noise goes away with the service valve in the test electronic variants of ASD and the earlier hydraulic position, suspect the accumulator. 4MATIC. The simplification comes from the absence A mechanical problem that may set you to scratch- of the hydraulic distributor-lockup components ing yo ur head comes if you remove the front drive- involved in ASD and 4MATIC. Don't be misled, how- shaft. With the rear driveshaft, you can bend it in ever, there is still plenty of hydraulic work afoot - the middle at the center bearing to shorten it and but through the brake system. Instead of controlling remove it from the car. But there is no joint in th e wheelslip by locking one or more differentials , ETS short front drives haft. Instead, you pull back the se lectively actuates the brake on whichever drive- rubber boot at the front, loosen the locking cap and wheel s lips. Not all ETS cars have four-wheel-drive, slide back the splined coupling. Pay close attention but those that do employ plain open differentials all to centering the shaft in th e flexible joints on around, counting the unclutched sun-and-planetary reassembly, or you cou ld have a running noise that in the ETS transfer case as plain and open. will be very hard to diagnose. Match-marking the Such traction increase must obviously toggle on parts with chalk or paint is a reasonable precaution. and off very rapidly, as fa st as the driving conditions change. This is possible on ly with a digitally con- tro lled automatic system, one that works directly from se nsor inputs rath er than just from driver controls. The driver, after all, has many other tasks to perform. ~Ob Like ASD, this could mean there would still be dri- vewhee l slip if there were more delivered eng in e torque than the available traction could employ. In ~®~t W- 70e such a case, both drivewhee ls would s lip, not just th e one; but a driver with a ny level of aware nes s of 70d driving dynamics shou ld have noticed the problem and lightened his foot. To encourage development of th is awa reness , the in strum ent panel includes a warning lamp that the syste m is at work retaining traction, and that the driver should accommodate hi s expectations to the physics of the availab le wh eelpatch-to-pavement friction. ETS works in ways quite familiar to people w ho know ABS, ASR and ESP. Preventing drivewh eel sp in by app lying the whee lbrake, in fact, could be ma rg inally more effective than locking a differential, s ince the system could control all four wheels at dif- ferent speeds effectively. With the open front differ- ential, the older, hydraulic 4MATIC cannot do that.
  • 15. OH road, More OHroad and WayOffroadl Four-wheel-drive for vehicles that mostly remain on paved roads serves a different purpose fro m four-w heel-dri ve for trac- tor-lug wilderness explorers. Ju st as with th e other tracti on-con- tro.1 systems, this on e increases the effective use of th e limited traction to help maintain optimi zed co ntrol for the driver, eve n under circum stances of un expectedly slippery surfaces or oth e r such control risks. Cars dri ving on pavement have diffe rent, but not less serious need for traction controls. Th ey may not be called upon to climb ove r a fa ll en log or obstructing bould er, but they may have to deal with a poth ole, a patch of black ice and a grave led surface, all within a fraction of a second a nd at differ- ent whee ls. The dri ve traction enha nce ment is simil a r, but fo r quite diffe rent purposes. 4MATIC and 4ETS cars a re the su bject of our major feature this iss ue, but four-wh eel-drive is nothing n ew to Mercedes-Ben z. While thes e cars can drive on unimproved roads and even briefly on relatively smooth fields, the company build s oth er four-wh eel-drive vehicles more suited to greater distan ces from th e pavement. No doubt, you 're famili ar with th e M-class Mercedes-Benz, Stuttgart's entry into the SUV market. It actually ha ils from Tuscaloosa, Alabama, but it's still a Benz. We pl an to carry fea- tures covering the M-class in upcoming issu es of StarTuned. A bit more rugged and a b it more suited to offroad travel is the GeWndewagen. Whil e thi s is an esta bli shed des ign (th e bulletp ro of 'Popemobile' h as bee n around for yea rs ), the ca rm a ke r has bee n importing th em to the USA s in ce 2000 so you should be seein g th em in yo ur wor kbay. Fin ally, and most gn arly of all , is th e Unimog. Proba bly th e most capa bl e offroad vehi- cle on wh eels, if you can' t ge t so mewhe re in a Unimog, you s hould probably recon sid er wh eth e r yo u rea lly want to go th ere. When som ebody with a Mo nster-Mudder truck gets buri ed in t he mu ck, he h as to find a h elper to co me with a Unimog. When so me body with a Unim og gets mi red, he has to fin d someo ne who ca n com e help with a ve hi cle th at cla nks along on its steel tracks. Th e re are va ri- ou s s i zes a nd t y p es of Unim og, fro m abo ut th e size of a picku p to a match for a qua r- ry t r uck. 'Mo gs h ave bee n im po rted in small numbers fo r ma ny years, ofte n used for heavy con stru ction , railroad sw itch e ngin es, ex pediti on moth- er vehi cles or, equipped with so me of th e hu ge va riety of spe- cial-purpose imple me nts (even s norke ls - really!), doing everything from digging ditch es, plowing s now a nd blasting ou t rain sewers to cutting weeds a nd pl a ntin g te lep hone po les. [f yo u want to learn more abo ut Unim ogs, let us know. We would, too!
  • 16. - Welcome to StarTuned, the magazine for independent service technicians working on Mercedes-Benz vehicles. Mercedes-Benz sponsors StarTuned and provides the information coming your way in each issue. _ The worldwide carmaker wants to present what you need to know to diagnose and repair Mercedes-Benz cars accurately, quickly and the first time. Text, graphic, on-line and other technical sources combine to make this possible. _ Feature articles, derived from approved company sources, focus on being useful and interesting. Our digest of technical information can help you solve unanticipated problems quickly and expertly. Our list of Mercedes-Benz dealers can help you find origjnal, Genuine Mercedes-Benz Parts. _ We want StarTttned to be both helpful and informative, so please let us know just what kinds of features and other diagnostic services you'd like to see in it. We'll continue to bring you selected service bulletins from Mercedes-Benz and articles covering the different systems on these vehicles. _ Send your suggestions, questions or comments to us at: StarTuned One Mercedes Drive Montvale, New Jersey 07645 Phone: 1 800 225 6262, ext. 2647 e-mail: StarTuned@mbusa.com
  • 17. © 2004 Mercedes-Benz USA ,LLC . AD almlerChrysler C ompany · Re live th e good 0" d ays. Merc d Call 1 6_ -86 MBCLASSIC, and Merce es-Benz mak es It easier to find c ia . cla ssic part , em like th e be ,"ce of . des works to track d you need . So yO" ''" SSIC car parts own th e geooloe Mec 'ede,·Be" ey used t o. VISit MBUSA .com / classicone thing' t h ey re ally d 0 stili make .. G . . . ® Mercedes-Benz . enume M ercedes-B enz Parts
  • 18.
  • 19. At Mercedes-Benz, we believe in being faithful. Faithful to getting you the parts you want, with all the support you need. And faithful to a partnership that strives to support your business in more and better ways than anyone else. So you, in turn, can be faithful to all those who rely on you. Contact your dealer. Unlike any other.
  • 20. FUEL PRESSURE AND VOLUME It's not always easy to checl< something simple In days of techno-yore, when ca rburetors mi xed Fuel injection brought many combustion and the fuel and air for a n engine 's intake, you could emissions advantages, but it did not bring di agnos- usually check for fuel with a glance at the dash tic simplicity. You still glance at the dash gauge first gauge followed by a look down the venturi as yo u (and if a functional Benz gauge says th e tank is cycled the linkage. If yo u saw a squirt from th e empty, it's e mpty), but yo u need more than your accelerati on-enrichment pump nozzle, th ere was eyes a nd fin gers to check fuel delivery now. If you fuel; otherwise, th e bowl was empty. Then the ques- don't find the right pressure and volum e, of cou rse, tion was why. th e question is still why. The tool s necessary are a fuel pressure gauge a nd 11) Electric fuel pump. suitable adapter fittin gs, a graduated two-liter flask 1 Suction side, 2 Pressure limiter, 3 Roller-ce ll or bea ke r, a switchab le electric jumper (like a rem ote pump,4 Motor armature, 5 Check valve, starter button) , a clock with a second hand, and (for 6 Pressure side . many mode ls ) a h a nd-actuated vacuum pump a nd gauge. You also need to know what to do with them, 2 3 4 5 which is our business here. Finally, though we cer- tainly hope it's perm a nently unnecessary, have a fire extinguisher within reach. For safety, disable spark and any other source of flame. Don't smoke or let anyone else s moke nea rby. There's a lot of heat e ne r- gy in sprayed gasolin e, a nd it catches fire very easi ly. That's why we suggest the pushbutton jumper - if yo u sudde nly jump back, the pump stops. 111e electric fuel pump used for fuel injection is Genera lly, we think of pressure a nd vo lume tests an electric motor and a meshed lobe or roller as the procedure to check th e fuel pump. That's true, forced-displacement pump running in and cooled of co urse, but th at' s not all. Those people who think by the fuel. Wear points include the brushes and working on cars is easy now because 'the computer commutator at the pressured end of the arma- detects the probl em and tells yo u what to rep lace, ' ture, the bearings at either end, the check valve should cons ide r what yo u can find with pressure and the pressure relief With enough grit in the and volum e tests, n eith er one of th em from th e com- fuel, there could even be wear of the lobes or puter. Ten potential problems imm ed iately sprung to rollers themselves. mind, though pinpoint tests rem ain on the agenda to determine which. You ca n probably think of more:
  • 21. 12) Operation of roller-cell pump. 6. The fuel sock and pickup. Most problems with 1 Suction side , 2 Rotor disk, 3 Roller, 4 Roll er these co mponents arise after a ta nkful of dubious race plate , 5 Pressure side . gaso lin e, leaving a coating on the initial filter and blocking suction to the pump. Sometimes you may discover problem s resulting from earlier work in th e tank. 7. The fuel tank. Some cracks or broken welds at th e top of a fuel tank can go unnoticed since the re's no visib le leak, but th ey can allow moisture into th e unprotected stee l interior, producing rust that abrades th e pump's working surfaces and plugs th e filter. As on an oil pump, the armature is slightly eccen- 8. The vaporjevap system. If a car has good pres- tric to the pump housing centerline, so the rollers sure a nd volum e to begin with but gradually loses move in and out as the armature turns, forcing both as it travels a hundred miles or so, the fue l fuel by positive displacement through the fuel fil- deli very probl em may not a ri se from the pump but ter and through the supply lines to the fuel rail from a plugged vaporjevap system vent. That ca n and injectors. Wear or scoring on the lobes, produce a vacuum in the tank working against th e rollers or races allows fuel to bleed back toward pump, e nough of a vacuum sometim es to let the fuel the low-pressure side. vaporize at the pump intake. 9. The pressure retention valves. The regul ator a nd the pump contain check valves and pressure 1. The fuel pump. An electri c motor co upl ed with limi ting va lves that can allow pressure loss if the a roll er pump, the fuel pump lasts a long tim e. But sea l between their mating surfaces becomes pitted not, us ually, as long as a car. Bea rings, brush es and or a piece of grit lodges in between. the commutator all wea r; th e check valve may deve l- 10. The electrical circuit. If there is notable op leak back after tim e. How lon g the pump lasts res ista nce on the power lin e to the pump or on th e depe nds largely on the quality of fue l, but yo u can ground line returning the current, that resistance begin to wonder abo ut a pump wh e n a ca r has effectively throttl es the electri c motor down, reduc- between 100 and 200 K on th e odo-c lock. ing bot h speed and torqu e. It doesn't take much loss 2. The fuel filter. Current fuel filters can contain of electri cal power to drop the pump below mini- an a mazing amount of dirt and grit before th ey clog mum delivery thresholds. up, a nd modern fuels are cleaner than eve r. But some Keep in mind the delivery specifications are not people still manage to collect enough debris into approx imation s and rough guesses. If th e pressure their tank to block passages . A motori st who regular- doesn't reach the minimum, th e inj ectors may deliv- ly uses offbrand fuel or drove with th e tank fill er cap er no fuel at all. If the volume isn't enough, the car open for a time is a good candidate for a new fi lter. will run out of power before the pedal runs out of 3. The fuel pressure regulator. If it spills fu el travel. Be sure the pressure reaches the specified back through the return lin e before th ere's enough leve l and there is the s pecified amount of fuel in the pressure, a bad regulator ca n prevent starting or beaker within the tim e limit. ca use reduced power at every throttl e setting. Like a The ge neral procedure is thi s: Connect the pres- defective check valve in a pump, a defective pressure sure gauge to the test port following the diagrams for regulator can dump system pressure right after th e that model; clamp off the return lin e with a suitable, engine shuts down, requiring a long crank to restart. non-dam aging clamp; route th e line into a suitable 4. The fuel lines. Th e most obviou s loss of pres- graduated container. slIre a nd volum e comes with a n ac tive leak, but When you compl ete a fuel pressure and volume th at's rarely hard to diagnose. A more s ubtle and dif- test, make perfectly certain a ll the fuel lines you fi cult problem comes with an air leak upstream of opened are securely sealed, without the slightest the pump, drawing in bubbl es to displace fu el and seepage of fuel. As da ngerous as a fue l fire is in a absorb pressure. shop with knowledgea ble professionals availabl e to 5. The fuel injectors. If you clamp off th e return put it out, it's much more so as a surprise on the line to eliminate the regulator from question , know road with no equipment or people to extinguish a ny the pump holds press ure but observe loss of pressure flame. in the fue l rail beginning with s hutoff, you have good In followin g is sues we'll cover fuel pressure and reaso n to suspect on e or more injectors of leaking. vo lume tests model by model.
  • 23. There are many similarities from one Mercedes- Lil<e other Mercedes-Benz climate control sys- Benz climate control system to anoth er, but it ca n tems, the 202's is fully autom atic. The driver sets be useful to look in detail at one of the more co m- the desired temperature, and the car engages either mon , as that's one you're more likely to see. The the heater or the air condition er to realize that tem- Model 202 C-Class was built between 1994 and perature in side the car. Given normal comfort set- 2000 and, by Mercedes-Benz sta ndard s, in relative- tings, this mea ns the air co ndition er starts as soon ly large numbers. as the engine is runnin g smoothly or the heater Ne ither the car nor the climate control system is begins blowing warm air as soon as the engine the most complex of the co mpany's products. The coolant temperature ris es to a range at which it can 202 HVAC, howeve r, ca n keep its owners as comfort- co ntribute so mething. If you're familiar with how ab le as almost any automoti ve heating an d cooling automatic climate controls worked in older veh icles, system. About the only climate-system luxury it like the 190, th e 124 or the 126, there aren 't many lacks is a separate temperature selector for eac h surpri ses waiting for yo u in the 202. ~on~s eatpasse n ge~ Thi s tim e of year, air co nditioning is likely to be more on yo ur mind than heating or defrosting, but th e system is not so distinct. Defrost, for instance, toggles both 11eat and the air co nditioning on, to in sure th e dri est and hottest air possible blown across the windshield. The system will do this rega rdl ess of climate co ntrol setting when the defrost button is push ed. This arrange ment is not uniqu e to th e 202, nor is it for that matter to Mercedes-Benz. Given that safety considerations come first, the defrost mode must use every possible meas ure to dry and clear th e windshield. Both air co nditionin g and hea t are humidity-redu cing
  • 24. TEXTBOOK CASE fun ctions, the first by condensing moisture out Clearing the Air and th e second by raisin g th e ca pac ity of th e air to abso rb moisture in solution. Thu s both com e on Almost the fi rst element of the climate co ntrol sys- simultaneously. tem th e incoming air encounters, wheth er the sys- tem is heating or air conditioning, is th e dust filter. This is a relatively new component in ca rs (not just in the 202) and one that many car own ers are not aware of in th e car. Not being aware of it, they also are often not aware th at it requires periodi c replace- ment, like any filter. There is no set in terval since th ere is no set amount of du st and poll en a driver will drive through, but checkin g at least once a year is a reasonabl e precaution , more often wh ere there's lots of airborne materi al. At th e beginning of air con- ditioning season is a good opportunity, since the hea t and humidity of summ er are th e conditions most likely to encourage growth of any mold on the element. A suffi ciently clogged du st filter, naturally, co uld restri ct th e ventilati on quantity in a noti ceable way, eve n without any adverse odor. 3 2 The filter comes out through the passenger side footwell. Remove the access panel and pull out the old one. This cabin filter does not use an evacuated bead to seal the edges of the fittel; as was true on some other models. That means it's easy to remove and replace. Some cars have a charcoal-element filte/~ some do not. The two types are not interchangeable. 24
  • 25. Just 'upwind' of the filter is the hood inlet drawing venti lation air in. One aspect of this requiring occa- sional in spection is the water separator and drain system ju st below the windshield wipers. Ordinarily, water and relatively small grit will just wash down through the trough and pipe to the pavement, but if there are many leaves, insect parts or other such debris in the air locally, it is possible to clog the drain and all ow water to remain. This could possibly allow moisture into the venti lation intake. ~. ~~~~~~ -:::::::--------- - ... - r::-,--::;"---
  • 26. TEXTBOOK CASE A9 It's fairly easy to remove the lower panel under the passenger-side instrument panel and replace the heater blower. Be careful doing this, however. In particular, don't replace the blower merely because there is audible noise coming from it. Possibly the bearings have worn out after many years' service, but these are very long-Jived components - it's more likely the blower has gotten louder because of debris reducing airflow, just as a vacuum cleaner gets louder if you cap off the hose with the palm of your hand. A slight piece of debris in the squir- rel cage could also produce noise by unbalanc- in g the cylindrica l fan and introducing a slight wobb le. By the way, don't 'test' the blower by jumpering it with a straigh t 12 volts; the system ..... never uses that much to run the blower. It usu- ally runs between 4 and 6 volts, with system -- Me --!!! voltage reduced through the series-resistor block. The air conditioning compressor includes an rpm sensor to enab le the MAS control unit to toggle the compressor off should the drive belt slip, as indicated by a change in the ratio of com- pressor to crankshaft speed. Because the system makes very efficient use of the modest amount of refrigerant, it is critical to measure the amount of oi l in the system precisely jf the com- pressor is replaced. Neither an excess nor a shortage of air cond itioning oil is compatible with proper functioning of the climate-control 810/1 system. Sometimes problems with the entire climate contro l system arise from the simplest of causes. Like most Mercedes-Benz heating and coo lin g systems, the mechanism in the 202 employs a cabi n temperature sensor in the overhead com- partment. A very sma ll fan draws air through Continued on Page 28
  • 27. Testing and Design Perhaps some engi neers and designers chose their work so they could travel to exotic and beautiful locations and enjoy the weather. That's probably not true of climate control gurus, though. They must test their prototypes in places that will challenge the capacity of the heat exchang- ers to shift enough BTUs, whether into or out of the car. If they go to Houston, it's in August, to see whether their new, low-profile AI C con- denser can cope with 130 degrees in the shade. If they go to Bemidji, Minnesota, it's in January, to see how long it takes to clear a windshield of the Arctic hoarfrost. Often, of course, they don't go anywhere special. Instead, they build a little cube of Greenland or the Sahara at the plant near Stuttgart, using insulated chambers and overwhelming heating or refrigeration equipment. Is it overdone? Of course. If it weren't, there would be no way to insure the climate control systems could work in ordinary conditions. After all, ordinary conditions are not always so ordinary. Any idea how hot it can get in stalled traffic on the Cross- Bronx Expressway on the Fourth of July? Or how cold when the Alberta Clipper swoops through Minneapolis in February? And this is not just for pas- senger comfort. Absent a driver who can pay attention to what he or she is doing with the wheel and the ped- als, you can't have automotive safety. A climate control sys- tem can and does save lives.
  • 28. TEXTBOOK CASE Continued from Page 26 th e louvers at that sensor anytime th e ca r is run- Second, it' s almost always a good practice to nin g. The test for that fan is amaz ingly low-tech: take replace th e rece iver/ drier w hen you open the refrig- a sma ll shred of paper and hold it against th e lou- erant side, just to be safe. Besides its function as a ve rs while the engin e runs. If th e fan is working, the moisture abso rb er, the receiver/drier is also a filter paper w ill stay against the grate. If not, the paper th at can catch most bits of debri s that may work will fall away. loose in th e syste m. Oth erwis e, th ey could just cycle Anyti me you open up the refri ge rant sid e of th e through th e co mpressor, expa nsion valve and heat air cond itioning system, there are two preca uti ons exchangers over and over until they found the most to obse rve. Oil for th e system, like air conditi oning in co nve ni ent and expe nsive place to lodge. oils for previous refrigerants, is hygroscop ic, so it Fin aUy, it so metimes happens th at the windows wi ll draw moisture from the air, even from air that fog and stay partly fogged, even when you push th e seems entirely dry to you in th e shop. Once in th e defro ster button. Th e first pl ace to check with such a refrigerant passages, of course, th at could qui ckl y probl em (after yo u're sure th ere's no sodden mass of produce rust, and there's hardl y a worse place for wet leaves at th e base of the wind shi eld) is the rust in the car. Be sure to cap any ope n pipe sec ure- sw itchover va lve and linkage working the ly right away, or flu sh the system if it remains open fres h/rec irculate door, all of it in the same passen- for any length of time . When in doubt, evac uate th e ger-side area wher e the blower motor resides . There system again . is a small hook working the door that may have bro- ken or may have disengaged from the vacu um motor. N65 Keeping Cool, Keeping Warm The now-d isco ntinu ed Mode l 202 Benz can nonetheless keep its driver and passengers at a reasonable temperature in the passenger compartment, regardless of the outside climate. Follow standard diagnostic and mainte- nance techniques, and you can keep your customers happy and their cars cornfoltable. Whenever yo u find th e temperature co ntrol sys- tem doin g so methin g unfamili ar, it' s worth your whil e to rev iew what th e system is supposed to do with the controls in a given position . Don 't be embarrassed to look in th e owner's manual to deter- min e that. That littl e book let ca n be a surpri sin g source of good diagnosti c inform ati on.
  • 29. _ Th ese suggestions and solu- meas ure to confirm th at it i s close tions for technical problems enough to th e teeth to generate th e come from service bulletins signal (check th e speci fication s for and other technical informa- th e ca r to confirm the minimum tion published by Mercedes- altern atin g voltage Benz, selected and rewritten for independent repair shops. Cleaning the Cleaners Sparked, Unsparked and C lanked of th e crank shaft se nso r. There All Models with Engines cou Id be oth er sorts of probl ems. 102 or 103 Tf you find an altern ating cur- rent signal, but th ere is still a Th er e's not mu ch you hea r in a startin g or runnin g probl em, check ca r more alarmin g than a knockin g th e signal not onl y with a volt- metallic sound coming from the meter but with an osc ill oscope. engin e compartm ent. Sometim es, Som e se nsors should have pul ses happil y, the cau se is not mech ani- of sequenti ally vari abl e amplitude ca l within th e engine but som e- wh en th e fl ywh ee l in clud es seg- thing else. Check with your stetho- ments and mag nets. On ca rs sco pe and pay attention to the hi gh wh ere th e se nsor follows th e fly- voltages, but on e more thing to wheel teeth directl y, th e si gnal check is th e ignition coil itself. If should be even. th e iron core in a coil com es loose intern ally, the electrom agneti c pul ses in th e windings ca n bang L5 th e core to and fro rapidly, cau sin g You don't have to replace every thi s suspi ciou s noi se. Coils known filter anytim e you di scover du st on to have this problem have produ c- it. Certain air filter s, like th e ti on codes between FD 845 and cycloni c version or the stee l-m es h 847. Ther e could be others. backed flat filter, allow remova l of large amounts of dirt by com- Crankshaft Position Sensors pressed air. In areas with ver y large amounts of airborne du st, it is frequ entl y good practice to clean out th e filter hou sing and the sur- face of th e filter itself periodical1y , , before you repl ace th e filter ele- ment itself. Many air filters actu al- ly beco me more effecti ve with use, as parti cles fill th e lar ge r If th e crankshaft positi on se nso r mi crop assages. Eventu all y, of doesn't work, the engin e won 't course, all filters will present sta rt. If it fail s whil e th e engin e is enough obstru ction to airfl ow to runnin g, it stops imm edi ately. A Wh en repl ac in g th e se nsor, impede th e engine's breathing, loss of crankshaft position signal, however, does not mean a failure make sure it does not contac t any part of th e flywh ee l, but also - and th en it is tim e to r eplace them.
  • 30. CABIN FILTERS We don't always think of the quality of the air as Besides what the cabin filter does for the dri ver part of a climate contro l system, but one of the most and passengers in terms of the comfort level fro m importa nt improvements in the internal atmosphere a cleaner air to breathe, it also has a safety fu nc- of vehicles in recent years comes from the dust fil- tion. Most people are relatively careful about keep- ters that clean the air passed through the heating, ing the outside of the windshield clean, so they can a ir-co nditioning and ventilation system. The most see what is coming down the road. It's much less obvious benefits are a reduction in road dust in the common, however, for car owners to clean the passe nger compartment, making life more comfort- inside of the windshield. Besides being less con- able for almost everyone, but particularly for those venient to clean, the buildup of dust and grime is who have allergies or who drive in very dusty places. much more gradual, so there isn't the kind of per- The filters do more than that, however. You've ception of the vision-obstructing layer there is from probably tried to clean air conditioner evaporators road spray or bugs. and heater cores by spraying various chemicals The cabin filter can't eliminate that problem, but through the ductwork If there is much growth of it can reduce it substantially. The amount of dust mold at all, it's a pretty thankless task, unlikely to and small particulates that used to collect on the work for long. With a dust filter, however, it is possi- inside of the windshield is much lower, so the need - ble to prevent that problem from arising at all. If the to clean the glass from the inside is proportionately mold spores stop on the accord ion-fo ld paper, you reduced. can remove them with the old insert.
  • 31. Alabama Belmont Oakland Van Nuys Autobahn Motors Mercedes-Benz of Oakland Keyes Europea n 650-637-2333 510-832-6030 818-461 -3900 Dothan Mike Schm itz Automotive Beverly Hills Palm Springs Walnut Creek 334-794-6716 Beverly Hills Mercedes-Benz of Palm Springs Stead Molors of Walnut Creek 310-659-2980 760-328-6525 925-937-1655 Hoover Crown Automobile Buena Park Palo Alto West Covina 205-985-4200 1 ·louse of Imports Park Ave nue Motors Penske Motorcars 714-562-11 00 650-494-0311 626-859-1200 Huntsville Regal Auto Plaza Calabasas Pasadena Calabasas Motorca rs Colorado 256-837-5752 Rusnak Pasadena 818-59 1-2377 626-792-0226 Colorado Springs Mobile Carlsbad Mercedes-Benz of Colorado Springs McConn ell Automotive Pleasanton Hoehn Motors Me rcedes-Benz of Pleasanton 719-575-7950 251-472-3187 760-438-4454 925-463-2525 Denver Montgomery Chico MUITay Motor Imports jack Ingram Motors Courtesy Motors Auto Ce nter Riverside Walter's 303-759-3400 334-277-5700 530-893-1300 909-688-3332 Claremont Littleton Tuscaloosa Rocklin Mercedes-Benz of Littleton Leigh Auto moti ve Penske Motorcars 909-568-2600 Von Housen Motors 303-738-7700 205-556-11 11 916-924-8000 El Dorado Hills Connecticut Alaska Sacramento Me rcedes-Benz of Eldorado Hills Mercedes-Benz of Sac ramento Anchorage 916-567-5100 Danbury 96-92 4-8000 Mercedes-Benz of Danbury Mercedes-B of An chorage enz Encino 907-277-3383 San Diego 203-778-6333 Auto Stiegler 818-788-0234 M ercedes-Benz 01' San Diego Fairbanks 050-279-7202 Fairfield Cook 's Import Mercedes-Benz of Fa irfi eld Escondido 203-360-6725 907-459-7070 Mercedes-Benz of Escondido San Francisco 760-745-5000 M ercedes-Benz of San Francisco Arizona 415-673-2000 Greenwich Fremont Mercedes-Benz of Greenwich Chandler Claridge's San Jose 203-869-2050 Mercedes-B of Chandler enz 510-623-1111 Beshoff 480-403-3444 408-239-2300 Hartford Fresno New Cou ntry Motor Cars Phoenix San Jose 866-346-2369 Phoenix Motor Mercedes-Benz of Fresno 559-438-0300 Smy the Europea n 602-264-47 91 408-903-5200 New London ScottJ;dale Glendale Carriage House of New London Ca lstar Motors San Luis Obispo 860-447-3361 Schumacher European Kimball Motor 480-99 1-11 55 818-246-1800 005-543-5752 North Haven Tucson Laguna Niguel Mercedes-Benz of North Haven Mercedes-Be nz of Laguna Niguel San Rafael Mercedes-B of Tucso n enz HAB. Motors 203-239-1313 520-886-131 949-347-3700 415-454-0582 Delaware Arkansas La Jolla Santa Barbara Hein z Gietz Autohaus Sa nta Barbara Auto Group Milford Fayetteville 858-454-7137 805-682-2000 I.G. Burton jones Motorcars 302-424-3042 Long Beach Santa Monica 479-521 -72 81 Mercedes-Benz of Long Beach 562-988-8300 w. 1. Simonson Wilmington Little Rock 310-829-45 11 Mercedes-Benz of Wilmington Riverside Motors Los Angeles 800-800-1949 501-666-9457 Santa Rosa Downtown L.A. Motors Smothers Europea n 213-748-895 1 Florida California 707-542-480 Anaheim Modesto Stockton Clearwater Ca li be r Motors Modesto European Berberian European Motors Lokey Motor 714-777-1900 209-522-8100 209-944-55 11 727-530-1661 Arcadia Monterey Thousand Oaks Coral Gables Rusnak/Arcadia Mercedes-Benzof Monterey Silve r Star A.G. Bill Ussery Motors 626-447-111 7 83 1-375-2456 805-37 1-5400 305-445-8593 Bakersfield Newport Beach Torrance Daytona Beach Mercedes-Benz of Bakersfield Fletcher jones Motor Cars Mercedes-Benz of South Bay Mercedes-Benz of Daytona Beach 661-836-3737 949-718-3000 30-303-3500 386-274-4775
  • 32. Ft. Lauderdale Augusta Northbrook Loulsiana Mercedes-B of Fort Lauderdale enz Hadel' Autohaus on Edens 954-462-438 1 706-860-1111 847-272-7900 Alexandria Wa lker Automotive Ft. Pierce Columbus Orland Park 318-445-6421 Coggin Motor Mall Columbu s Moto r Mercedes-Benz of Orland Park 77 2-466-7000 706-327-3636 708-460-0400 Baton Rouge Ft. Walton Beach Merceeles-Benz of Baton Rouge Deluth Pekin 225-490-3101 Quality Imports Atl anta Classic Sud 's 850-863-216 1 770-279-3600 309-347-3191 Lafayette Gainesville Moss Motors Kra ft Motorcar Macon Peru 337-235-9086 352-332-7571 Jackson Automotive 1.1'. Chevrolet GEO Nissa n 478-477-4858 815-223-7000 Metairte Jacksonville Be nson Motor Brumos Motor Ca rs Savannah Springfield 504-456-3727 904-724-1080 Critz Isringhausen Imports 912-354-7000 217-528-2277 Shreveport Lakeland Holmes Europea n Motors Central Florida Eurocars Westmont 318-212-1212 863-688-811 1 Hawaii Laurel Motol·s Honolulu 630-654-8100 Maine Maitland Mercedes-B of Orlando enz Mercedes-B of Honolulu enz Indiana Bangor 407-645-4222 808-592-5600 Qu irk Auto Park of Bangor Evansville 207-941-1 017 Melbourne Idaho D-Patrick Co nti nenta l Motorca rs 812-473-650 0 Falmouth 321-956-0600 Performance Motors Boise Miami L Pearson yle Fort Wayne 207-781-3207 208-377-3900 Shaver Im po rts Mercedes-B of Miami enz 260-432-7200 305-919-8000 Maryland Pocatello Naples Robert Allen Highland Annapolis Me rcedes-B of N enz aples 208-232-1062 Terry Shaver Imports Mercedes-Benz of Annapolis 239-643-5006 219-924-2400 410-268-2222 Illinois Indianapolis Orlando Bethesda Mercedes-B of South Orlando enz World Wiel e Moto rs Euro Motorca rs 407-367-2700 Arlington Heights 3 17-580-68 10 30 1-986-8800 Mercedes-Benz of Arlington Heights Pensacola 847-259-4455 Lafayette Cockeysville Centennial Imports Mike Raisor Imports Va ll ey Motors 85 0-432-9903 Barrington 765-448-4582 410-666-7777 Motor Werks of Barrington Pompano Beach 847-38 1-8900 Mishawaka Hagerstown Autohau s Pompa no Gurley-L Motorwerl(s eep Mercedes-Benz of Hagerstown 954-943-5000 Bourbonnais 219-256-1500 301-733-2301 Napleton's Autowerks Sarasota 815-933-822 1 Iowa Owings Mills AN Lu xury Imports H& H Motor Cars 941-923-3441 Champaign Davenport 410-363-3900 Sulli va n-Parkhi ll Imports Luj ack's Northpark St. Petersburg 217-352-4161 563-388-8610 Salisbury Crown Eurocars Pohanka TM 727-52 6-3738 Chicago Des Moines 410-548-34 11 Mercedes-Benz of Chi cago Mercedes-B of Des Moin es enz Tallahassee 312-944-0500 515-334-8339 Silver Spring Capital Eu rocars Herb Gordon 850-574-3777 DeKaib Iowa City 301-890-3030 Brian Bemis Imports CiJ ezik-Sayer Imports Tampa 815-758-545 1 319-337-6100 M erced es-B of Tam pa enz Massachusetts 81 3-870-0010 Hoffman Estates Mercedes-Benz of Hoffm an Estates Boston 847-885-7000 Westwood West Palm Beach Shawnee Mission 78 1-688-1000 Mercedes-B of Palm Beach enz Aristocrat Motors 561-689-6363 Lake Bluff 913-677-3300 Boyston Knauz Continental Autos Wagner Georgia 847-234-1700 Wichita 508-869-6766 Scholfi eld Auto Plaza Albany Lincolnwood 316-688-5000 Haverhill Hentschel Motorcars Loeber Motors Smith Moto r 912-883-2040 847-675-1000 978-372-2552 Kentucky Athens Loves Park Ashland Hyannis Mercedes-B of Athens enz Napleton 's Autowe rks Sim Fryson Motor Trans-Atla ntic Motors 706-549-6600 815- 636-6600 508-775-4526 606-329-2288 Atlanta Marion Bowling Green Lynnfield Mercedes-B of South Atlanta enz Foley-Sweit ze r Bowling Green Imports Flagship Moto rcars 770-964-1600 618-997-1313 270-745-0001 78 1-596-9700 Atlanta Naperville Lexington Natick RBM of Atla nta Mercedes-Benz of Naperville James Motor Foreign Nt otors West 770-390-0700 630-305-4560 859-268-11 50 508-655-5350 Atlanta Normal Loulsville Somerville Mercedes-Benz of Buckhead Sud 's Motor Car T Motors afel Chambers Motorcars of Boston 404-846-3500 309-454-1101 502-896-4411 617-666-4100