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Stability of Drug Preparations
Chapter 12
I. Introduction
A.Importance
Stability is the guarantee of safety and
effectiveness of any preparations
B.Types of stability studies
(1)chemical one: chemical degradation
(2)physical one: physical appearance
(3)biological one: microorganism pollution
(4)stability of bioavailability: in vivo
II. Chemical kinetics and drug
stability
A. Orders of reactions
-dC/dt=kCn
where -dC/dt is the rates of change for the
reactants; k is the reaction rate constant;
C is the concentration; n is the order of
the reaction (n=0: zero-order; n=1:
first-order; n=2: second-order…)
Rate Expressions for Zero-, First- and Second-Order Reactions
second-order
zero-order first-order a=b=c0 a≠b
Differential rate -dc/dt=k -dc/dt=kc -dc/dt=kc2 -dc/dt=kcacb
expression
Integrated rate k=(c0-c)/t k=(1/t)ln(c0/c) 1/c-1/c0=kt
expression
t1/2 c0/(2k) 0.693/k 1/(c0k)
t0.9 c0/(10k) 0.105/k 0.11/(c0k)
B. The Arrhenius equation
(1)showing the effect of temperature on the drug
degradation rate
(2)integrated: k=Ae-Ea/RT
logarithmic: lgk=-Ea/(2.303RT)+lgA
rewritten as: ln(k1/k2)=(Ea/R)(1/T2-1/T1)
where Ea is activation energy (a constant and
independent of temperature); 1 and 2 denote
the two different temperature conditions; k is
the constant of reaction rate; R is gas constant
(3)It is possible to conduct kinetic
experiments at elevated temperature
and obtain estimates of rate constants at
lower temperatures by extrapolation of
the Arrhenius plot (Accelerated stability
testing)
III. Routes by which
pharmaceuticals degrade
A.Chemical degradation routes
(1)hydrolysis
(2)oxidation
(3)dehydration
(4)isomerization
(5)incompatibilities
(6)others: hydration, decarboxylation, pyrolysis
(1)hydrolysis: esters (lactone) and amide (lactam)
methods for delayed hydrolysis:
adjusting pH
controlling water content
controlling T
reduce the solubility of drugs
solid forms
(2)oxidation: phenols, enols, unsaturated alcohol,
arylamine
mechanism: reaction of free radical chains
induction: RH R• +H • (light, heat)
transmission: R • +O2 RO2 •
RO2 • +RH ROOH +R •
ROOH RO • + •OH (metal ion)
termination: RO2 • +x inactive product
RO2 • + RO2 • inactive product
methods for delayed oxidation:
reduce oxygen content
adjusting pH
reduce metal ion
lower T
avoid light
B. Physical degradation routes
(1)vaporization
(2)aging
(3)adsorption
(4)physical instability in heterogeneous
systems (suspensions, emulsions, creams
and ointments)
IV. Formulation and Environmental
factors that affect reaction rate
A.pH—hydrolysis
(1)lgk versus pH profiles of different drugs
(specific acid-base catalysis)
2 3 4 5 6
1.0
0.5
0.0
HS S-
F
pH
5 6 7 8 9 10 11
4
6
8
10
12
14
pH
k,1
0-
4s-1
0 2 4 6 8 10
-6
-5
-4
pH
25℃
12
-3
0 2 4 6 8 10
pH
79.5℃
I=0.5
12
-4.5
-4.3
-4.1
-3.9
-3.7
lgk,s-1
6 7 8 9 10 11
pH
80℃
12
-5.5
-5.0
-4.5
-4.0
-3.5
lgk,s-1
0 2 4 6 8 10
-6
-5
-4
pH
60℃
12
-3
14
lgk,s-1
0 2 4 6 8 10
-6.5
-5.5
-4.5
pH
35℃
I=0.5
12
-3.5
lgk,s-1
0 1 2 3 4 5
-7
-6
-5
pH
70℃
6 7 8
lgk,
s-1
0.5 0.7 0.9 1.1 1.3 1.5
-4.8
-4.6
-4.4
pH
91.3℃
1.7
-4.2
1.9
lgk,
s-1
0 2 4 6 8 10
-5
-4
-3
pH
25℃
12
-2
14
lgk,
s-1
(2) method: the optimum pH for stability—pHm
calculating: pHm= 1/2pKw-1/2lgkOH-/KH+
through testing: a series of solutions with
different pH values—accelerated testing—
lgk~pH profiles—pHm
(3)general acid-base catalysis
PBS, ABS
method: change the type or reduce the
concentration
B. solvent—hydrolysis
lgk=lgk∞-k’ZAZB/ε
where k is the reaction rate constant, k’is a
constant, ε is the dielectric constant,k∞
is the reaction rate constant when ε ∞,
ZA and ZB is the electric charge of the
two ions of A and B, respectively
C. ion strength
lgk=lgk0+1.02ZAZBI1/2
where k is the reaction rate constant, k0 is
the reaction rate constant when I=0, ZA、
ZB is the electric charge of two
ions,respectively,I is the ion strength
D. Surfactants
enhance or decrease the stability ,
determined by the results of testing
E. Other excipients
determined by the results of compatibility
testing in order to choose correctly
F. Temperature
In general, the higher T is, the faster the
reaction rate is
Arrhenius equation
G. Light—oxidation, photodegradation
Avoid light during preparation and storage
package is very important
H. Air (oxygen)—oxidation
inert gas (N2, CO2)
vacuum-packed
reducing agents
adding antioxidants blockers of oxidation
synergists
(note: pH value range in which
antioxidants are suitable to application)
p272
I. Metal ions—initiate oxidation reactions
employ raw materials and excipients with higher
purities
do not use metal instruments
use chelating agents (EDTA, citric acid, and
tartaric acid)
J. Humidity (water)—major determinant of drug
product in solid dosage forms
lower RH% during preparation
put drying agents in the package
K. Package materials
glass, plastics, aluminum foil etc
“package evaluation”
V. Stability and degradation
kinetics of solid drug preparations
A. Properties of stability of solid drug
preparations
(1)degradation slowly
(2)be not uniform
(3)difference between exterior and interior
(4)multi-phase systems
(5)obtain a balance [Van’t Hoff equation:
lnK=-ΔH/(RT)+α]
(6)effect of crystal form
B. Chemical degradation kinetics
(1)nucleation theory
(2)liquid-layer theory
(3)topochemical reactions
VI. Stability testing in the
pharmaceutical industry
A. Impact factor testing (Stress testing)
high T (60℃, 40 ℃)
high H (25 ℃, 75±5%, 90±5%) 10d
strong light (4500±500lx)
B. Accelerated testing
done more frequently and for a shorter
duration
(1)in general, three batches, with package,
40±2 ℃, RH75±5%, 6m(3m for clinical
testing and 6m for production)
(2)specific preparations with various testing
conditions
(3)obtain “tentative” expiry date (shelf time)
C. Long-term testing
(1)in general, three batches, with package,
25±2 ℃, RH60±10%, 6m for clinical
testing, 12m for production and go on
(2) specific preparations with various
testing conditions
(3)obtain “definitive” expiry date
D. Evaluation indices of stability testing for
various dosage forms
P279
F. Classical isothermal method--done in research
(1)pre-testing to determine Ts and sampling time;
determine analysis methods
(2)put samples at predetermined Ts, take a sample
at predetermined times (t), and determine the
drug concentrations
(3)obtain profiles of C ~t, and determine the
reaction order (lgC~t: linearity, first-order)
(4)according to the equation: k=(1/t)ln(C0/C),
obtain k at different Ts
(5)according to Arrhenius equation:
lgk=-Ea/(2.303RT)+lgA, obtain profiles of lgk~T
(6)calculate t0.9, k25 ℃, Ea , lgA
G. Stability testing in new medicine development
(1)raw materials
(2)stability in formulation and preparation
process study
(3)stability of package materials
(4)accelerated and long-term testing of
preparations
(5)stability after marketing
(6)stability testing for any change in formulation,
preparation process or package

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STABILITY OF DRUG PRODUCT in pharmaceuticals.ppt

  • 1. Stability of Drug Preparations Chapter 12
  • 2. I. Introduction A.Importance Stability is the guarantee of safety and effectiveness of any preparations B.Types of stability studies (1)chemical one: chemical degradation (2)physical one: physical appearance (3)biological one: microorganism pollution (4)stability of bioavailability: in vivo
  • 3. II. Chemical kinetics and drug stability A. Orders of reactions -dC/dt=kCn where -dC/dt is the rates of change for the reactants; k is the reaction rate constant; C is the concentration; n is the order of the reaction (n=0: zero-order; n=1: first-order; n=2: second-order…)
  • 4. Rate Expressions for Zero-, First- and Second-Order Reactions second-order zero-order first-order a=b=c0 a≠b Differential rate -dc/dt=k -dc/dt=kc -dc/dt=kc2 -dc/dt=kcacb expression Integrated rate k=(c0-c)/t k=(1/t)ln(c0/c) 1/c-1/c0=kt expression t1/2 c0/(2k) 0.693/k 1/(c0k) t0.9 c0/(10k) 0.105/k 0.11/(c0k)
  • 5. B. The Arrhenius equation (1)showing the effect of temperature on the drug degradation rate (2)integrated: k=Ae-Ea/RT logarithmic: lgk=-Ea/(2.303RT)+lgA rewritten as: ln(k1/k2)=(Ea/R)(1/T2-1/T1) where Ea is activation energy (a constant and independent of temperature); 1 and 2 denote the two different temperature conditions; k is the constant of reaction rate; R is gas constant
  • 6. (3)It is possible to conduct kinetic experiments at elevated temperature and obtain estimates of rate constants at lower temperatures by extrapolation of the Arrhenius plot (Accelerated stability testing)
  • 7. III. Routes by which pharmaceuticals degrade A.Chemical degradation routes (1)hydrolysis (2)oxidation (3)dehydration (4)isomerization (5)incompatibilities (6)others: hydration, decarboxylation, pyrolysis
  • 8. (1)hydrolysis: esters (lactone) and amide (lactam) methods for delayed hydrolysis: adjusting pH controlling water content controlling T reduce the solubility of drugs solid forms
  • 9. (2)oxidation: phenols, enols, unsaturated alcohol, arylamine mechanism: reaction of free radical chains induction: RH R• +H • (light, heat) transmission: R • +O2 RO2 • RO2 • +RH ROOH +R • ROOH RO • + •OH (metal ion) termination: RO2 • +x inactive product RO2 • + RO2 • inactive product
  • 10. methods for delayed oxidation: reduce oxygen content adjusting pH reduce metal ion lower T avoid light
  • 11. B. Physical degradation routes (1)vaporization (2)aging (3)adsorption (4)physical instability in heterogeneous systems (suspensions, emulsions, creams and ointments)
  • 12. IV. Formulation and Environmental factors that affect reaction rate A.pH—hydrolysis (1)lgk versus pH profiles of different drugs (specific acid-base catalysis)
  • 13. 2 3 4 5 6 1.0 0.5 0.0 HS S- F pH
  • 14. 5 6 7 8 9 10 11 4 6 8 10 12 14 pH k,1 0- 4s-1
  • 15. 0 2 4 6 8 10 -6 -5 -4 pH 25℃ 12 -3
  • 16. 0 2 4 6 8 10 pH 79.5℃ I=0.5 12 -4.5 -4.3 -4.1 -3.9 -3.7 lgk,s-1
  • 17. 6 7 8 9 10 11 pH 80℃ 12 -5.5 -5.0 -4.5 -4.0 -3.5 lgk,s-1
  • 18. 0 2 4 6 8 10 -6 -5 -4 pH 60℃ 12 -3 14 lgk,s-1
  • 19. 0 2 4 6 8 10 -6.5 -5.5 -4.5 pH 35℃ I=0.5 12 -3.5 lgk,s-1
  • 20. 0 1 2 3 4 5 -7 -6 -5 pH 70℃ 6 7 8 lgk, s-1
  • 21. 0.5 0.7 0.9 1.1 1.3 1.5 -4.8 -4.6 -4.4 pH 91.3℃ 1.7 -4.2 1.9 lgk, s-1
  • 22. 0 2 4 6 8 10 -5 -4 -3 pH 25℃ 12 -2 14 lgk, s-1
  • 23. (2) method: the optimum pH for stability—pHm calculating: pHm= 1/2pKw-1/2lgkOH-/KH+ through testing: a series of solutions with different pH values—accelerated testing— lgk~pH profiles—pHm (3)general acid-base catalysis PBS, ABS method: change the type or reduce the concentration
  • 24. B. solvent—hydrolysis lgk=lgk∞-k’ZAZB/ε where k is the reaction rate constant, k’is a constant, ε is the dielectric constant,k∞ is the reaction rate constant when ε ∞, ZA and ZB is the electric charge of the two ions of A and B, respectively
  • 25. C. ion strength lgk=lgk0+1.02ZAZBI1/2 where k is the reaction rate constant, k0 is the reaction rate constant when I=0, ZA、 ZB is the electric charge of two ions,respectively,I is the ion strength
  • 26. D. Surfactants enhance or decrease the stability , determined by the results of testing E. Other excipients determined by the results of compatibility testing in order to choose correctly
  • 27. F. Temperature In general, the higher T is, the faster the reaction rate is Arrhenius equation G. Light—oxidation, photodegradation Avoid light during preparation and storage package is very important
  • 28. H. Air (oxygen)—oxidation inert gas (N2, CO2) vacuum-packed reducing agents adding antioxidants blockers of oxidation synergists (note: pH value range in which antioxidants are suitable to application) p272
  • 29. I. Metal ions—initiate oxidation reactions employ raw materials and excipients with higher purities do not use metal instruments use chelating agents (EDTA, citric acid, and tartaric acid) J. Humidity (water)—major determinant of drug product in solid dosage forms lower RH% during preparation put drying agents in the package
  • 30. K. Package materials glass, plastics, aluminum foil etc “package evaluation”
  • 31. V. Stability and degradation kinetics of solid drug preparations A. Properties of stability of solid drug preparations (1)degradation slowly (2)be not uniform (3)difference between exterior and interior (4)multi-phase systems (5)obtain a balance [Van’t Hoff equation: lnK=-ΔH/(RT)+α] (6)effect of crystal form
  • 32. B. Chemical degradation kinetics (1)nucleation theory (2)liquid-layer theory (3)topochemical reactions
  • 33. VI. Stability testing in the pharmaceutical industry A. Impact factor testing (Stress testing) high T (60℃, 40 ℃) high H (25 ℃, 75±5%, 90±5%) 10d strong light (4500±500lx)
  • 34. B. Accelerated testing done more frequently and for a shorter duration (1)in general, three batches, with package, 40±2 ℃, RH75±5%, 6m(3m for clinical testing and 6m for production) (2)specific preparations with various testing conditions (3)obtain “tentative” expiry date (shelf time)
  • 35. C. Long-term testing (1)in general, three batches, with package, 25±2 ℃, RH60±10%, 6m for clinical testing, 12m for production and go on (2) specific preparations with various testing conditions (3)obtain “definitive” expiry date
  • 36. D. Evaluation indices of stability testing for various dosage forms P279
  • 37. F. Classical isothermal method--done in research (1)pre-testing to determine Ts and sampling time; determine analysis methods (2)put samples at predetermined Ts, take a sample at predetermined times (t), and determine the drug concentrations (3)obtain profiles of C ~t, and determine the reaction order (lgC~t: linearity, first-order) (4)according to the equation: k=(1/t)ln(C0/C), obtain k at different Ts (5)according to Arrhenius equation: lgk=-Ea/(2.303RT)+lgA, obtain profiles of lgk~T (6)calculate t0.9, k25 ℃, Ea , lgA
  • 38. G. Stability testing in new medicine development (1)raw materials (2)stability in formulation and preparation process study (3)stability of package materials (4)accelerated and long-term testing of preparations (5)stability after marketing (6)stability testing for any change in formulation, preparation process or package