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high quality RDF production
Enviro srl - Piazza Rossetti, 5 - 16129 Genova - Tel. +39 010 561591 Fax +39 010 5304583 - www.enviro.it - info@enviro.it
Magliano Project : 40,000 ton/y High quality RDF
Magliano Project : 40,000 ton/y High quality RDF


                                      Project Structure




                                    40%                      60%




UNIECO Ambiente:    one of the most important waste management company in Italy
SAIF:               leading player in the supply of products and services for energy intensive industry
S.R.F. Energy:      project company for O&M of RDF production plant
ENVIRO:             technology company and alternative fuels trader
Magliano Project : 40,000 ton/y High quality RDF

                General Overview

                                    Existing Dry Fraction production plant :
                                    UNIECO is a 20 years concessionaire

                                    Upgrading to High quality RDF production




         Landfill expansion with biogas energy recovery
Magliano Project : 40,000 ton/y High quality RDF
                      PROJECT




                Post-processing of the Dry fraction from an existing MBT plant
                The system is designed in order to meet strict specification for:

                  Size : < 20 mm (15 mm optional) , size is controlled by the bottom sieve

                  Odors and Biostabilization: Ozone technology from PRAXAIR is applied

                  Moisture: Physical drying technology will be applied

                  Calorific Value: Plastic adding by weight controller has been foreseen

                  Chlorine: Daily lab test on automatic collected samples will be done
Magliano Project : 40,000 ton/y High quality RDF
                                  TECHNOLOGY


                                   Ozone Reactor

Tertiary Shredder
Hydraulic double rotor
7,5 ton/h
Max. 12 ton/h
Size < 20 mm (sieve)
Optional for 15 mm sieve




                                   Capacity:   7,5 ton/h
                                   O3 production: 10 kg/h
Magliano Project : 40,000 ton/y High quality RDF
                      TECHNOLOGY


            Dryer
            7.5 ton/h IN
            1,5 ton/h Evap. Capacity
            2 MWth hot air generator
            80°C hot air
            66,000 Nm3/h hot air


             Plastics mixing and RDF loading system
             RDF loading : 15 ton/h total to 90 m3 truck
             Plastic mixing : 7.5 max. ton/h



                                                           RDF Storage
                                                           10 days storage
                                                           0,22-0,23 ton/m3
Magliano Project : 40,000 ton/y High quality RDF


                           Electricity   Cogeneration of Heat and Electricity
                                         The plant will run using the electrical
                                         and heat energy produced by the
                                         landfill gas generator. The electricity
                                         produced will be 450 kWe, together
                                         with Heat up to 650 kWth.



                               Heat




                                          Heat
                                          The remaining required heat to dry
                    Heat                  RDF will be produced by a biomass
                                          boiler



             CO2 Emitted = ZERO
Magliano Project : 40,000 ton/y High quality RDF

                 QUALITY TRIAL ONLY WITH DRY FRACTION

          Moisture   NCV dry        NCV        Ash              Cl             Cr           Hg

             %       kJ/kg s.s.     kJ/kg      %s.s.   % s.s.         %     mg/kg s.s.   mg/kg s.s.

   1       24,28      22384         16356      19,48   0,36          0,27     8,13         0,13

   2       16,28      19702         16097      10,81   0,46          0,39     55,5         0,18

   3       20,45      20364         15700      13,98   0,39          0,31     12,7         0,23

   4       16,83      23297         18965      18,1    0,23          0,19     18,3         0,06

   5       15,66      24108         19950      17,63   0,45          0,38     16,6         0,13

   6       15,72      22998         18998      22,71   0,38          0,32     26,8         0,18

   7       26,67      23423         16524      12,63   0,32          0,23     10,5         0,08

   8       17,71      22179         17818      12,32   0,32          0,26     8,88         0,08

   9       14,82      21427         17889      9,81    0,21          0,18     20,3         0,09

AVERAGE     19        22209         17596       15     0,35          0,28      20          0,13

DRIED       10       22209         19744        15     0,35          0,31




SPECS.    10-15      > 20000      19- 20,000    15     <0.7          <0.5
Enviro srl
Piazza Rossetti, 5 - 16129 Genova
Tel. +39 010 561591 - Fax +39 010 5304583
www.enviro.it - info@enviro.it

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Srf Energy Project En

  • 1. high quality RDF production
  • 2. Enviro srl - Piazza Rossetti, 5 - 16129 Genova - Tel. +39 010 561591 Fax +39 010 5304583 - www.enviro.it - info@enviro.it
  • 3. Magliano Project : 40,000 ton/y High quality RDF
  • 4. Magliano Project : 40,000 ton/y High quality RDF Project Structure 40% 60% UNIECO Ambiente: one of the most important waste management company in Italy SAIF: leading player in the supply of products and services for energy intensive industry S.R.F. Energy: project company for O&M of RDF production plant ENVIRO: technology company and alternative fuels trader
  • 5. Magliano Project : 40,000 ton/y High quality RDF General Overview Existing Dry Fraction production plant : UNIECO is a 20 years concessionaire Upgrading to High quality RDF production Landfill expansion with biogas energy recovery
  • 6. Magliano Project : 40,000 ton/y High quality RDF PROJECT Post-processing of the Dry fraction from an existing MBT plant The system is designed in order to meet strict specification for: Size : < 20 mm (15 mm optional) , size is controlled by the bottom sieve Odors and Biostabilization: Ozone technology from PRAXAIR is applied Moisture: Physical drying technology will be applied Calorific Value: Plastic adding by weight controller has been foreseen Chlorine: Daily lab test on automatic collected samples will be done
  • 7. Magliano Project : 40,000 ton/y High quality RDF TECHNOLOGY Ozone Reactor Tertiary Shredder Hydraulic double rotor 7,5 ton/h Max. 12 ton/h Size < 20 mm (sieve) Optional for 15 mm sieve Capacity: 7,5 ton/h O3 production: 10 kg/h
  • 8. Magliano Project : 40,000 ton/y High quality RDF TECHNOLOGY Dryer 7.5 ton/h IN 1,5 ton/h Evap. Capacity 2 MWth hot air generator 80°C hot air 66,000 Nm3/h hot air Plastics mixing and RDF loading system RDF loading : 15 ton/h total to 90 m3 truck Plastic mixing : 7.5 max. ton/h RDF Storage 10 days storage 0,22-0,23 ton/m3
  • 9. Magliano Project : 40,000 ton/y High quality RDF Electricity Cogeneration of Heat and Electricity The plant will run using the electrical and heat energy produced by the landfill gas generator. The electricity produced will be 450 kWe, together with Heat up to 650 kWth. Heat Heat The remaining required heat to dry Heat RDF will be produced by a biomass boiler CO2 Emitted = ZERO
  • 10. Magliano Project : 40,000 ton/y High quality RDF QUALITY TRIAL ONLY WITH DRY FRACTION Moisture NCV dry NCV Ash Cl Cr Hg % kJ/kg s.s. kJ/kg %s.s. % s.s. % mg/kg s.s. mg/kg s.s. 1 24,28 22384 16356 19,48 0,36 0,27 8,13 0,13 2 16,28 19702 16097 10,81 0,46 0,39 55,5 0,18 3 20,45 20364 15700 13,98 0,39 0,31 12,7 0,23 4 16,83 23297 18965 18,1 0,23 0,19 18,3 0,06 5 15,66 24108 19950 17,63 0,45 0,38 16,6 0,13 6 15,72 22998 18998 22,71 0,38 0,32 26,8 0,18 7 26,67 23423 16524 12,63 0,32 0,23 10,5 0,08 8 17,71 22179 17818 12,32 0,32 0,26 8,88 0,08 9 14,82 21427 17889 9,81 0,21 0,18 20,3 0,09 AVERAGE 19 22209 17596 15 0,35 0,28 20 0,13 DRIED 10 22209 19744 15 0,35 0,31 SPECS. 10-15 > 20000 19- 20,000 15 <0.7 <0.5
  • 11.
  • 12. Enviro srl Piazza Rossetti, 5 - 16129 Genova Tel. +39 010 561591 - Fax +39 010 5304583 www.enviro.it - info@enviro.it