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SpiderCoolSpiderCool
Introducing
SpiderCool is an Intelligent,SpiderCool is an Intelligent,
Programmable Coolant Nozzle SystemProgrammable Coolant Nozzle System
for CNC machining centres.for CNC machining centres.
It automatically and precisely aims highIt automatically and precisely aims high
performance coolant jets at the edge ofperformance coolant jets at the edge of
each tooleach tool
Since the introduction of the CNC machine, coolant hasSince the introduction of the CNC machine, coolant has
typically been aimed through a number of manuallytypically been aimed through a number of manually
adjustable Loc-Lines or spindle mounted nozzlesadjustable Loc-Lines or spindle mounted nozzles
This system has many drawbacks:This system has many drawbacks:
• Prevents Full process automationPrevents Full process automation
• Poor Chip evacuationPoor Chip evacuation
• Variable Tool wear and BreakageVariable Tool wear and Breakage
• Dependant on manual interventionDependant on manual intervention
• Coolant flow is compromisedCoolant flow is compromised
• Health and safety issuesHealth and safety issues
• SpiderCool is anSpiderCool is an
Automated Coolant NozzleAutomated Coolant Nozzle
SystemSystem
SpiderCoolSpiderCool
• Automatically aims a higherAutomatically aims a higher
volume coolant streamvolume coolant stream
precisely to the cutting edgeprecisely to the cutting edge
of every toolof every tool
BeforeBefore AfterAfter
CHIP EVACUATIONCHIP EVACUATION
Is Vastly improved
SpiderCool will:
• Fully automate your
manufacturing
• Improve your productivity
• Increase Tool life
• Greatly reduce Tool
breakage problems
• Provide a cleaner safer
working environment
SpiderCool can be Installed to virtually any Vertical orSpiderCool can be Installed to virtually any Vertical or
Horizontal CNC Machining centre:Horizontal CNC Machining centre:
VerticalVertical HorizontalHorizontal
CompatibilityCompatibility
Benefits of SpiderCool?Benefits of SpiderCool?
SpiderCool will -SpiderCool will -
• Increase Tool life and reduce ToolIncrease Tool life and reduce Tool
breakagebreakage
Increased Tool lifeIncreased Tool life
Coolant is precisely aimed at the cutting edge of the Tool where theCoolant is precisely aimed at the cutting edge of the Tool where the
destructive heat is generated.destructive heat is generated.
Eliminating multiple “Loc-lines” increases the coolant velocity andEliminating multiple “Loc-lines” increases the coolant velocity and
provides more coolant to the cutting edge, giving a typical increaseprovides more coolant to the cutting edge, giving a typical increase
of around 30% on tool lifeof around 30% on tool life
Tool BreakageTool Breakage
The increase in coolant velocity aimed precisely at the cuttingThe increase in coolant velocity aimed precisely at the cutting
edge vastly increases chip evacuation and as a result greatlyedge vastly increases chip evacuation and as a result greatly
reduces instances of Tool Breakagereduces instances of Tool Breakage
Benefits of SpiderCool?Benefits of SpiderCool?
SpiderCool will -SpiderCool will -
• Increase Tool lifeIncrease Tool life
• Improve cycle timesImprove cycle times
• Allow unattended MachiningAllow unattended Machining
Improved Cycle timesImproved Cycle times
•With optimal cooling and much improved chipWith optimal cooling and much improved chip
evacuation higher machine speeds and feeds areevacuation higher machine speeds and feeds are
achievable, dramatically reducing cycle timesachievable, dramatically reducing cycle times
Unattended MachiningUnattended Machining
•Eliminating manual coolant adjustments allows machine centres toEliminating manual coolant adjustments allows machine centres to
run for extended periods of time without intervention, greatlyrun for extended periods of time without intervention, greatly
improving machine efficiency.improving machine efficiency.
Benefits of SpiderCool?Benefits of SpiderCool?
SpiderCool will -SpiderCool will -
• Increase Tool lifeIncrease Tool life
• Improve cycle timesImprove cycle times
• Allow unattended MachiningAllow unattended Machining
• Remove machining variablesRemove machining variables
Machining variablesMachining variables
•Poorly aimed coolant will cause variations in tool cutting
temperature resulting in uncertain wear characteristics, ultimately
impacting on part size and finish, this also increases the
frequency of tool replacement which introduces further areas of
uncertainty
SpiderCool negates this uncertainty by accurately and repeatedly
applying coolant to the same point on any given tool consistently
time and time again
•Coolant is one of the major causes of process variation, if not
accurately applied it can have a dramatic effect on part to part
variation.
Benefits of SpiderCool?Benefits of SpiderCool?
SpiderCool will -SpiderCool will -
• Increase Tool lifeIncrease Tool life
• Improve cycle timesImprove cycle times
• Allow unattended MachiningAllow unattended Machining
• Remove machining variablesRemove machining variables
• Improve Health and SafetyImprove Health and Safety
Health and SafetyHealth and Safety
With increased focus on Health and Safety employers mustWith increased focus on Health and Safety employers must
take every precaution possible to ensure a safe workingtake every precaution possible to ensure a safe working
environment for their employeesenvironment for their employees
WithWith SpiderCoolSpiderCool operators will no longer need to stop and enter the machineoperators will no longer need to stop and enter the machine
to manually adjust the coolant lines exposing them to the risk of physicalto manually adjust the coolant lines exposing them to the risk of physical
injury or skin complaints.injury or skin complaints.
Benefits of SpiderCool?Benefits of SpiderCool?
SpiderCool will -SpiderCool will -
• Increase Tool lifeIncrease Tool life
• Improve cycle timesImprove cycle times
• Allow unattended MachiningAllow unattended Machining
• Remove machining variablesRemove machining variables
• Improve Health and SafetyImprove Health and Safety
• Increase ProductivityIncrease Productivity
Higher SpeedHigher Speed
and Feedsand Feeds
INCREASEDINCREASED
PRODUCTIVITYPRODUCTIVITY
Excellent ChipExcellent Chip
EvacuationEvacuationReducedReduced
ToolTool
BreakageBreakage
Increased ToolIncreased Tool
LifeLife
EnablesEnables
Lights OutLights Out
ManufacturingManufacturing
Removes manualRemoves manual
InterventionIntervention
AllowsAllows
UnattendedUnattended
MachiningMachining
Critical VariableCritical Variable
RemovedRemoved
Any Questions?Any Questions?

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SpiderCoolV4

  • 2. SpiderCool is an Intelligent,SpiderCool is an Intelligent, Programmable Coolant Nozzle SystemProgrammable Coolant Nozzle System for CNC machining centres.for CNC machining centres. It automatically and precisely aims highIt automatically and precisely aims high performance coolant jets at the edge ofperformance coolant jets at the edge of each tooleach tool
  • 3. Since the introduction of the CNC machine, coolant hasSince the introduction of the CNC machine, coolant has typically been aimed through a number of manuallytypically been aimed through a number of manually adjustable Loc-Lines or spindle mounted nozzlesadjustable Loc-Lines or spindle mounted nozzles
  • 4. This system has many drawbacks:This system has many drawbacks: • Prevents Full process automationPrevents Full process automation • Poor Chip evacuationPoor Chip evacuation • Variable Tool wear and BreakageVariable Tool wear and Breakage • Dependant on manual interventionDependant on manual intervention • Coolant flow is compromisedCoolant flow is compromised • Health and safety issuesHealth and safety issues
  • 5. • SpiderCool is anSpiderCool is an Automated Coolant NozzleAutomated Coolant Nozzle SystemSystem SpiderCoolSpiderCool • Automatically aims a higherAutomatically aims a higher volume coolant streamvolume coolant stream precisely to the cutting edgeprecisely to the cutting edge of every toolof every tool
  • 6. BeforeBefore AfterAfter CHIP EVACUATIONCHIP EVACUATION Is Vastly improved
  • 7. SpiderCool will: • Fully automate your manufacturing • Improve your productivity • Increase Tool life • Greatly reduce Tool breakage problems • Provide a cleaner safer working environment
  • 8. SpiderCool can be Installed to virtually any Vertical orSpiderCool can be Installed to virtually any Vertical or Horizontal CNC Machining centre:Horizontal CNC Machining centre: VerticalVertical HorizontalHorizontal CompatibilityCompatibility
  • 9. Benefits of SpiderCool?Benefits of SpiderCool? SpiderCool will -SpiderCool will - • Increase Tool life and reduce ToolIncrease Tool life and reduce Tool breakagebreakage
  • 10. Increased Tool lifeIncreased Tool life Coolant is precisely aimed at the cutting edge of the Tool where theCoolant is precisely aimed at the cutting edge of the Tool where the destructive heat is generated.destructive heat is generated. Eliminating multiple “Loc-lines” increases the coolant velocity andEliminating multiple “Loc-lines” increases the coolant velocity and provides more coolant to the cutting edge, giving a typical increaseprovides more coolant to the cutting edge, giving a typical increase of around 30% on tool lifeof around 30% on tool life Tool BreakageTool Breakage The increase in coolant velocity aimed precisely at the cuttingThe increase in coolant velocity aimed precisely at the cutting edge vastly increases chip evacuation and as a result greatlyedge vastly increases chip evacuation and as a result greatly reduces instances of Tool Breakagereduces instances of Tool Breakage
  • 11. Benefits of SpiderCool?Benefits of SpiderCool? SpiderCool will -SpiderCool will - • Increase Tool lifeIncrease Tool life • Improve cycle timesImprove cycle times • Allow unattended MachiningAllow unattended Machining
  • 12. Improved Cycle timesImproved Cycle times •With optimal cooling and much improved chipWith optimal cooling and much improved chip evacuation higher machine speeds and feeds areevacuation higher machine speeds and feeds are achievable, dramatically reducing cycle timesachievable, dramatically reducing cycle times Unattended MachiningUnattended Machining •Eliminating manual coolant adjustments allows machine centres toEliminating manual coolant adjustments allows machine centres to run for extended periods of time without intervention, greatlyrun for extended periods of time without intervention, greatly improving machine efficiency.improving machine efficiency.
  • 13. Benefits of SpiderCool?Benefits of SpiderCool? SpiderCool will -SpiderCool will - • Increase Tool lifeIncrease Tool life • Improve cycle timesImprove cycle times • Allow unattended MachiningAllow unattended Machining • Remove machining variablesRemove machining variables
  • 14. Machining variablesMachining variables •Poorly aimed coolant will cause variations in tool cutting temperature resulting in uncertain wear characteristics, ultimately impacting on part size and finish, this also increases the frequency of tool replacement which introduces further areas of uncertainty SpiderCool negates this uncertainty by accurately and repeatedly applying coolant to the same point on any given tool consistently time and time again •Coolant is one of the major causes of process variation, if not accurately applied it can have a dramatic effect on part to part variation.
  • 15. Benefits of SpiderCool?Benefits of SpiderCool? SpiderCool will -SpiderCool will - • Increase Tool lifeIncrease Tool life • Improve cycle timesImprove cycle times • Allow unattended MachiningAllow unattended Machining • Remove machining variablesRemove machining variables • Improve Health and SafetyImprove Health and Safety
  • 16. Health and SafetyHealth and Safety With increased focus on Health and Safety employers mustWith increased focus on Health and Safety employers must take every precaution possible to ensure a safe workingtake every precaution possible to ensure a safe working environment for their employeesenvironment for their employees WithWith SpiderCoolSpiderCool operators will no longer need to stop and enter the machineoperators will no longer need to stop and enter the machine to manually adjust the coolant lines exposing them to the risk of physicalto manually adjust the coolant lines exposing them to the risk of physical injury or skin complaints.injury or skin complaints.
  • 17. Benefits of SpiderCool?Benefits of SpiderCool? SpiderCool will -SpiderCool will - • Increase Tool lifeIncrease Tool life • Improve cycle timesImprove cycle times • Allow unattended MachiningAllow unattended Machining • Remove machining variablesRemove machining variables • Improve Health and SafetyImprove Health and Safety • Increase ProductivityIncrease Productivity
  • 18. Higher SpeedHigher Speed and Feedsand Feeds INCREASEDINCREASED PRODUCTIVITYPRODUCTIVITY Excellent ChipExcellent Chip EvacuationEvacuationReducedReduced ToolTool BreakageBreakage Increased ToolIncreased Tool LifeLife EnablesEnables Lights OutLights Out ManufacturingManufacturing Removes manualRemoves manual InterventionIntervention AllowsAllows UnattendedUnattended MachiningMachining Critical VariableCritical Variable RemovedRemoved