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Soundscape™SoundWall
SolutionsBrochure
Spanning the Gap Between Performance and Value.
YEARS
50CELEBRATING
High Performance Composite Solutions
www.fibergrate.com | 800-527-40432
Custom Fiberglass Forms Division
Applications
Residential Developments
Shopping Centers
Industrial Sites
Schools
Railroads
Highways
Restaurants
Commercial Sites
Recreational Facilities
Since 1966, Fibergrate Composite Structures has participated in over 50,000 fabrication installations worldwide.
Fibergrate’s design and manufacturing capabilities are global with two manufacturing facilities and worldwide
distribution. As the world of composites and composite technology advances; Fibergrate leads the revolution.
Custom Fiberglass Forms, a division of Fibergrate Composite Structures, specializes in custom fiberglass
reinforced plastic (FRP) products for original equipment manufacturers (OEM) and the architectural community.
Custom Fiberglass Forms works directly with customers and industries to develop individualized solutions to
solve old problems, create new products or improve the quality of existing products. Our design team has years
of experience creating custom FRP solutions for numerous public projects like zoos, aquariums, water parks,
sunscreens, fountains, pedestrian bridges and playground equipment.
Custom Fiberglass Form’s premier product line begins with the Soundscape Wall Solutions’ sound barrier wall.
Soundscape is a fiberglass reinforced plastic barrier manufactured through a high-quality pultrusion process.
Soundscape Wall Solutions has developed a superior light and noise barrier wall that meets all AASHTO and DOT
guidelines. With a Sound Transmission Class (STC) of 30, the Soundscape wall will provide the needed sound
reduction for congested traffic or retail areas. In addition, the class 1 fire-retardant FRP material is lightweight
allowing for fast modular installation and the ability to use even in challenging terrain. The Soundscape wall can
span up to 24 feet and requires no heavy equipment for installation or repairs which will minimize disruption
to traffic and damage to surrounding vegetation. The FRP material will not corrode, rust or rot and is graffiti,
moisture and freeze thaw resistant meaning that once it is installed, the Soundscape wall maintains its aesthetic
beauty for 50 plus years of service life.
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
www.fibergrate.com | 800-527-4043 3
Soundscape™ Soundwalls
The Soundscape FRP Walls provide the solution for sound barrier wall installations. The strength and benefits
of Fibergrate’s FRP products continue with this product line. With the economical process of pultrusion,
Soundscape planks will outperform, cost less, last longer and install faster than other noise wall options.
 Meets or Exceeds All ASSHTO and DOT Guidelines
 Modular, Lightweight Design
 Sound Transmission Class of 30
 Multiple Finish Options
 Graffiti, Moisture and Freeze Thaw Resistant
 Will Not Crack, Corrorde, Rust, Warp or Rot
 No Heavy Equipment Required for Installation or Repairs
 Stronger and More Resilient Than Other Choices
 50 Plus Years of Service
 Lowest Life Cycle Cost
 Structurally Self Supporting: No Need for Footing Under Panels
 Optional Concrete, Steel, Wood or FRP I-Beam
 Repairs and Modifications Can Easily Be Made On-Site
Soundscape Sound Barrier Features:
To form a pultruded element, continuous
fiber rovings and mat are mechanically
drawn through a resin bath and shaped
through a series of forming guides, then
pulled through a heated die.
www.fibergrate.com | 800-527-40434
12.50
12.00
0.125
0.1250.188
6.006.00
3.50
0.188
0.50
Details
All Soundscape walls meet or exceed all AASHTO and DOT
guidelines. Each Wall is made of interlocking tongue and groove
fiberglass reinforced plastic planks set into concrete, steel, wood
or FRP columns. The internal web design of the Soundscape plank
minimizes deflection and allows each wall section to span up to
24 feet, greatly reducing the number of columns and caissons
required for each project. The 12-inch high design minimizes
the number of planks required per section while the tongue
and groove configuration strengthens the assembled wall and
eliminates the possibility of any gaps between stacked planks.
Soundscape Plank
Soundscape Material Properties
Plank weighs 4.5 lbs/ft
Properties Test Units Value
Flexural Strength ASTM D790 psi 30,000
Flexural Modulus ASTM D790 x106
psi 1.8
Tensile Strength ASTM D638 psi 30,000
Tensile Modulus ASTM D638 x106
psi 2.5
Compressive Strength ASTM D695 psi 30,000
Barcol Hardness ASTM D2583 n/a 40
Impact Resistance ASTM 256 ft-lbs/in 25
Sound Transmission Class (STC) ASTM E90, ASTM E413 STC Rating 30
Surface Burning ASTM E84 Flame Spread Index ≤ 25
www.fibergrate.com | 800-527-4043 5
FIBERGLASS
PANEL TYP.
L3x3x1/4
SOLDIER PILE
BENT PLT
3x5x5/16
BOLTED OR
WELDED
CONNECTION WELDED
CONNECTION
WELDED
CONNECTION
FIBERGLASS
PANEL TYP.
1/4" PLATE
FIBERGLASS PANEL
SOLDIER PILE
DRILL SHAFT
PROPOSED GRADE
1/S3
DRILL SHAFT
DIAMETER
DRILLSHAFTPENETRATIONWALLHEIGHT
SOLDIER PILE SPACING
1'-0"6"MIN.SOIL
COVERAGE
FROMBTM.
OFPANEL
TYP.
SOLDIERPILE
PROPOSEDGRADE
FIBERGLASSPANEL
DRILLSHAFT
EMBEDDEDANCHORS
EMBED
PENETRATION
DRILLSHAFT
DIAMETER
NOTES:
1. Site specific designs must be performed by a registered professional engineer who verifies wind load requirements and actual soil conditions.
2. Wind loads are per Guide Specifications for Structural Design of Sound Barriers Copyright 1989 and Interim Revisions.
3. Foundation design based on Brom’s Method as described in Standard Specifications for Structural Supports for Highway Signs, Luminaries and Traffic Signals 4th Edition Copyright 2001 with Interim Revisions.
4. Structural steel member design per Standard Specifications for Highway Bridges - Seventeenth Edition.
5. Final deflections must be verified based on the criteria of the local governing body.
FIBERGLASS
PANEL
SOLDIER
PILE
L3x3x1/4 1/4 2@4
FIBERGLASS
PANEL TYP.
L3x3x1/4
SOLDIER PILE
BENT PLT
3x5x5/16
BOLTED OR
WELDED
CONNECTION WELDED
CONNECTION
1/4" PLATE
WELDED CONNECTION
WELDED
CONNECTION
FIBERGLASS
PANEL TYP.
FIBERGLASS
PANEL TYP.
L3x3x1/4
SOLDIER PILE
L3x3x1/4
BOLTED OR
WELDED
CONNECTION
BOLTED OR
WELDED
CONNECTION
FIBERGLASS
PANEL TYP.
Drawings and Connections
Typical Soundscape
Typical Connection Alternate Soldier Pile Configuration
Typical Angle Connections
Wall Cross-Section
www.fibergrate.com | 800-527-40436
The Soundscape Classic Series is a smooth“shiplap”design available in 8 standard colors. The Classic Series
is finished with a graffiti-resistant high-build coating of an Aliphatic Acrylic-Polyester Polyurethane to further
increase resistance to corrosion, chemical abrasion and weathering. Classic Series planks of complementary
colors can also be alternately stacked to build a custom pattern throughout the wall. The Classic Series
Soundscape wall is also available in any custom color.
SANDSTONE-33510
GRAY GREEN-34424
AIRCRAFT GRAY-36300
SAND-33617
BLUE GRAY-35189
LIGHT GRAY-36495
CUSTOM COLORS
ALSO AVAILABLE
TAN GREEN-34201
SKY BLUE-35526
*Duetomanufacturingandprintingprocesses,colorswillvaryfromactualproduct.
The Classic Series
Standard Colors
www.fibergrate.com | 800-527-4043 7
AS03 WOODBURY PINK
AS06 CHAMPAGNE GRAY
AS08 EMERALD ISLE
AS04 WHITE ASH
AS02 STONY CREEK
AS10 MIDNIGHT STORM
CUSTOM TEMPLATES
AND AGGREGATES
AVAILABLE
AS05 RIVER ROCK
AS07 SEDONA RED
The Artisan Series takes the Classic Series to a new level with the addition of a custom formulated facade of
brick, block or stucco. The Soundscape Artisan Series soundwall finish consists of a blend of naturally colored
quartz aggregates in a clear 100% acrylic binder over a pigmented acrylic emulsion primer and is applied
using a custom template designed specifically for your project. An Artisan Series soundwall can be designed
to match an existing structure or to make your wall a one-of-a-kind installation.
*Duetomanufacturingandprintingprocesses,colorswillvaryfromactualproduct.
The Artisan Series
Aggregate Finishes
Fibergrate Products & Services
Fibergrate® Molded Grating
Safe-T-Span® Pultruded Industrial & Pedestrian Gratings
Dynarail® Guardrail, Handrail & Safety Ladder Systems
Dynaform® Structural Shapes
Custom Composite Solutions
Design & Fabrication Services
Fibergrate® molded gratings are designed to provide the ultimate in reliable performance, even in
the most demanding conditions. Fibergrate offers the widest selection in the market with multiple
resins and more than twenty grating configurations available in many panel sizes and surfaces.
Combining corrosion resistance, long-life and low maintenance, Safe-T-Span® provides
unidirectional strength for industrial and pedestrian pultruded grating applications.
Easily assembled from durable components or engineered and prefabricated to your specifications,
Dynarail® guardrail, handrail and safety ladder systems meet or exceed OSHA and strict building
code requirements for safety and design.
Fibergrate offers a wide range of standard Dynaform® pultruded structural profiles for industrial
and commercial use, including I-beams, wide flange beams, round and square tubes, bars, rods,
channels, leg angles and plate.
Combining Fibergrate’s design, manufacturing and fabrication services allows Fibergrate to offer
custom composite solutions to meet our client’s specific requirements. Either through unique
pultruded profiles or custom open molding, Fibergrate can help bring your vision to reality.
Combining engineering expertise with an understanding of fiberglass applications, Fibergrate
provides turnkey design and fabrication of fiberglass structures, including platforms, catwalks,
stairways, railings and equipment support structures.
Worldwide Sales & Distribution Network
Whether a customer requires a platform in a mine in South Africa to grating on an oil rig in the
North Sea, or walkways in a Wisconsin cheese plant to railings at a water treatment facility in Brazil;
Fibergrate has sales and service locations throughout the world to meet the needs and exceed the
expectations of any customer.
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
ISO
9001-2008
QUA
L
ITY CERTI
FIED
FA C I L I T I E S
Fibergrate Composite Structures Inc. believes the information contained here to be
true and accurate. Fibergrate makes no warranty, expressed or implied, based on this
literature and assumes no responsibility for the consequential or incidental damages
in the use of these products and systems described, including any warranty of
merchantability or fitness. Information contained here can be for evaluation only. The
marks and trade names appearing herein, whether registered or unregistered, are the
property of Fibergrate Composite Structures Inc.
©Fibergrate Inc. 2015 Soundscape Soundwalls.PDF
Printed in the USA
[ ]
Heavy
Metal
SAFEArsenicBariumCadmiumChromiumLeadMercuryNickelSeleniumSilver
www.fibergrate.com | 800-527-4043 Fax: 972-250-1530 | Email: info@fibergrate.com
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Soundscape Soundwall

  • 1. Soundscape™SoundWall SolutionsBrochure Spanning the Gap Between Performance and Value. YEARS 50CELEBRATING High Performance Composite Solutions
  • 2. www.fibergrate.com | 800-527-40432 Custom Fiberglass Forms Division Applications Residential Developments Shopping Centers Industrial Sites Schools Railroads Highways Restaurants Commercial Sites Recreational Facilities Since 1966, Fibergrate Composite Structures has participated in over 50,000 fabrication installations worldwide. Fibergrate’s design and manufacturing capabilities are global with two manufacturing facilities and worldwide distribution. As the world of composites and composite technology advances; Fibergrate leads the revolution. Custom Fiberglass Forms, a division of Fibergrate Composite Structures, specializes in custom fiberglass reinforced plastic (FRP) products for original equipment manufacturers (OEM) and the architectural community. Custom Fiberglass Forms works directly with customers and industries to develop individualized solutions to solve old problems, create new products or improve the quality of existing products. Our design team has years of experience creating custom FRP solutions for numerous public projects like zoos, aquariums, water parks, sunscreens, fountains, pedestrian bridges and playground equipment. Custom Fiberglass Form’s premier product line begins with the Soundscape Wall Solutions’ sound barrier wall. Soundscape is a fiberglass reinforced plastic barrier manufactured through a high-quality pultrusion process. Soundscape Wall Solutions has developed a superior light and noise barrier wall that meets all AASHTO and DOT guidelines. With a Sound Transmission Class (STC) of 30, the Soundscape wall will provide the needed sound reduction for congested traffic or retail areas. In addition, the class 1 fire-retardant FRP material is lightweight allowing for fast modular installation and the ability to use even in challenging terrain. The Soundscape wall can span up to 24 feet and requires no heavy equipment for installation or repairs which will minimize disruption to traffic and damage to surrounding vegetation. The FRP material will not corrode, rust or rot and is graffiti, moisture and freeze thaw resistant meaning that once it is installed, the Soundscape wall maintains its aesthetic beauty for 50 plus years of service life. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
  • 3. www.fibergrate.com | 800-527-4043 3 Soundscape™ Soundwalls The Soundscape FRP Walls provide the solution for sound barrier wall installations. The strength and benefits of Fibergrate’s FRP products continue with this product line. With the economical process of pultrusion, Soundscape planks will outperform, cost less, last longer and install faster than other noise wall options.  Meets or Exceeds All ASSHTO and DOT Guidelines  Modular, Lightweight Design  Sound Transmission Class of 30  Multiple Finish Options  Graffiti, Moisture and Freeze Thaw Resistant  Will Not Crack, Corrorde, Rust, Warp or Rot  No Heavy Equipment Required for Installation or Repairs  Stronger and More Resilient Than Other Choices  50 Plus Years of Service  Lowest Life Cycle Cost  Structurally Self Supporting: No Need for Footing Under Panels  Optional Concrete, Steel, Wood or FRP I-Beam  Repairs and Modifications Can Easily Be Made On-Site Soundscape Sound Barrier Features: To form a pultruded element, continuous fiber rovings and mat are mechanically drawn through a resin bath and shaped through a series of forming guides, then pulled through a heated die.
  • 4. www.fibergrate.com | 800-527-40434 12.50 12.00 0.125 0.1250.188 6.006.00 3.50 0.188 0.50 Details All Soundscape walls meet or exceed all AASHTO and DOT guidelines. Each Wall is made of interlocking tongue and groove fiberglass reinforced plastic planks set into concrete, steel, wood or FRP columns. The internal web design of the Soundscape plank minimizes deflection and allows each wall section to span up to 24 feet, greatly reducing the number of columns and caissons required for each project. The 12-inch high design minimizes the number of planks required per section while the tongue and groove configuration strengthens the assembled wall and eliminates the possibility of any gaps between stacked planks. Soundscape Plank Soundscape Material Properties Plank weighs 4.5 lbs/ft Properties Test Units Value Flexural Strength ASTM D790 psi 30,000 Flexural Modulus ASTM D790 x106 psi 1.8 Tensile Strength ASTM D638 psi 30,000 Tensile Modulus ASTM D638 x106 psi 2.5 Compressive Strength ASTM D695 psi 30,000 Barcol Hardness ASTM D2583 n/a 40 Impact Resistance ASTM 256 ft-lbs/in 25 Sound Transmission Class (STC) ASTM E90, ASTM E413 STC Rating 30 Surface Burning ASTM E84 Flame Spread Index ≤ 25
  • 5. www.fibergrate.com | 800-527-4043 5 FIBERGLASS PANEL TYP. L3x3x1/4 SOLDIER PILE BENT PLT 3x5x5/16 BOLTED OR WELDED CONNECTION WELDED CONNECTION WELDED CONNECTION FIBERGLASS PANEL TYP. 1/4" PLATE FIBERGLASS PANEL SOLDIER PILE DRILL SHAFT PROPOSED GRADE 1/S3 DRILL SHAFT DIAMETER DRILLSHAFTPENETRATIONWALLHEIGHT SOLDIER PILE SPACING 1'-0"6"MIN.SOIL COVERAGE FROMBTM. OFPANEL TYP. SOLDIERPILE PROPOSEDGRADE FIBERGLASSPANEL DRILLSHAFT EMBEDDEDANCHORS EMBED PENETRATION DRILLSHAFT DIAMETER NOTES: 1. Site specific designs must be performed by a registered professional engineer who verifies wind load requirements and actual soil conditions. 2. Wind loads are per Guide Specifications for Structural Design of Sound Barriers Copyright 1989 and Interim Revisions. 3. Foundation design based on Brom’s Method as described in Standard Specifications for Structural Supports for Highway Signs, Luminaries and Traffic Signals 4th Edition Copyright 2001 with Interim Revisions. 4. Structural steel member design per Standard Specifications for Highway Bridges - Seventeenth Edition. 5. Final deflections must be verified based on the criteria of the local governing body. FIBERGLASS PANEL SOLDIER PILE L3x3x1/4 1/4 2@4 FIBERGLASS PANEL TYP. L3x3x1/4 SOLDIER PILE BENT PLT 3x5x5/16 BOLTED OR WELDED CONNECTION WELDED CONNECTION 1/4" PLATE WELDED CONNECTION WELDED CONNECTION FIBERGLASS PANEL TYP. FIBERGLASS PANEL TYP. L3x3x1/4 SOLDIER PILE L3x3x1/4 BOLTED OR WELDED CONNECTION BOLTED OR WELDED CONNECTION FIBERGLASS PANEL TYP. Drawings and Connections Typical Soundscape Typical Connection Alternate Soldier Pile Configuration Typical Angle Connections Wall Cross-Section
  • 6. www.fibergrate.com | 800-527-40436 The Soundscape Classic Series is a smooth“shiplap”design available in 8 standard colors. The Classic Series is finished with a graffiti-resistant high-build coating of an Aliphatic Acrylic-Polyester Polyurethane to further increase resistance to corrosion, chemical abrasion and weathering. Classic Series planks of complementary colors can also be alternately stacked to build a custom pattern throughout the wall. The Classic Series Soundscape wall is also available in any custom color. SANDSTONE-33510 GRAY GREEN-34424 AIRCRAFT GRAY-36300 SAND-33617 BLUE GRAY-35189 LIGHT GRAY-36495 CUSTOM COLORS ALSO AVAILABLE TAN GREEN-34201 SKY BLUE-35526 *Duetomanufacturingandprintingprocesses,colorswillvaryfromactualproduct. The Classic Series Standard Colors
  • 7. www.fibergrate.com | 800-527-4043 7 AS03 WOODBURY PINK AS06 CHAMPAGNE GRAY AS08 EMERALD ISLE AS04 WHITE ASH AS02 STONY CREEK AS10 MIDNIGHT STORM CUSTOM TEMPLATES AND AGGREGATES AVAILABLE AS05 RIVER ROCK AS07 SEDONA RED The Artisan Series takes the Classic Series to a new level with the addition of a custom formulated facade of brick, block or stucco. The Soundscape Artisan Series soundwall finish consists of a blend of naturally colored quartz aggregates in a clear 100% acrylic binder over a pigmented acrylic emulsion primer and is applied using a custom template designed specifically for your project. An Artisan Series soundwall can be designed to match an existing structure or to make your wall a one-of-a-kind installation. *Duetomanufacturingandprintingprocesses,colorswillvaryfromactualproduct. The Artisan Series Aggregate Finishes
  • 8. Fibergrate Products & Services Fibergrate® Molded Grating Safe-T-Span® Pultruded Industrial & Pedestrian Gratings Dynarail® Guardrail, Handrail & Safety Ladder Systems Dynaform® Structural Shapes Custom Composite Solutions Design & Fabrication Services Fibergrate® molded gratings are designed to provide the ultimate in reliable performance, even in the most demanding conditions. Fibergrate offers the widest selection in the market with multiple resins and more than twenty grating configurations available in many panel sizes and surfaces. Combining corrosion resistance, long-life and low maintenance, Safe-T-Span® provides unidirectional strength for industrial and pedestrian pultruded grating applications. Easily assembled from durable components or engineered and prefabricated to your specifications, Dynarail® guardrail, handrail and safety ladder systems meet or exceed OSHA and strict building code requirements for safety and design. Fibergrate offers a wide range of standard Dynaform® pultruded structural profiles for industrial and commercial use, including I-beams, wide flange beams, round and square tubes, bars, rods, channels, leg angles and plate. Combining Fibergrate’s design, manufacturing and fabrication services allows Fibergrate to offer custom composite solutions to meet our client’s specific requirements. Either through unique pultruded profiles or custom open molding, Fibergrate can help bring your vision to reality. Combining engineering expertise with an understanding of fiberglass applications, Fibergrate provides turnkey design and fabrication of fiberglass structures, including platforms, catwalks, stairways, railings and equipment support structures. Worldwide Sales & Distribution Network Whether a customer requires a platform in a mine in South Africa to grating on an oil rig in the North Sea, or walkways in a Wisconsin cheese plant to railings at a water treatment facility in Brazil; Fibergrate has sales and service locations throughout the world to meet the needs and exceed the expectations of any customer. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ISO 9001-2008 QUA L ITY CERTI FIED FA C I L I T I E S Fibergrate Composite Structures Inc. believes the information contained here to be true and accurate. Fibergrate makes no warranty, expressed or implied, based on this literature and assumes no responsibility for the consequential or incidental damages in the use of these products and systems described, including any warranty of merchantability or fitness. Information contained here can be for evaluation only. The marks and trade names appearing herein, whether registered or unregistered, are the property of Fibergrate Composite Structures Inc. ©Fibergrate Inc. 2015 Soundscape Soundwalls.PDF Printed in the USA [ ] Heavy Metal SAFEArsenicBariumCadmiumChromiumLeadMercuryNickelSeleniumSilver www.fibergrate.com | 800-527-4043 Fax: 972-250-1530 | Email: info@fibergrate.com - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -