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SLP quality control plan 8HP project.pptx
- 1. 1 8HP SLP QualityControl Plan
- 2. 2 Core Team responsibledefinition Leader of SLP team - Liliana Pichardo Reject reduction data – Ma. Del Pilar Galindo Downtime calculate OEE – Carlos Cano / Benito Jaime Root cause analysis – Ayauitl Martínez Improvement containment – Elizabeth Lopez LPA – Gabriela Romero CPK data – Francisco Castillo / Ayauitl Martínez Update documents in PCM to Customer - Ayauitl Martinez
- 3. 3 Key dates Safe LaunchProcess duration 90 days after first shipment 2024 LRA R@R Piston A TBD TBD Piston B TBD TBD Centering plate CONV TBD TBD
- 4. 4 plan item existingplan Quality Control plan Reaction Plan SLP Independent SLP inspection area Normal 100% inspection before shipment 1:Add an independent SLP inspection desk 2:Make SLP inspection layout ,ensure good parts are shipped to customer 3: Train inspector for SLP Making SLP inspection standard (process control) Normal inspection standard and inspecting report 1:Make independent SLP inspection standard for process control. 2: SLP delivery inspection report. Making SLP 100% appearance inspection standard& record sheet Normal appearance inspection standard is 100% visual check. 1:Make independent SLP appearance inspection standard. 2:Make SLP inspection record sheet 3: Added the “SLP” label outside the carton 1. SLP Quality Control Plan in case any defect is detecte d during the inspecti on. You must restart day 0 until day 90
- 5. 5 2. SLP QualityControl Plan One Item Implementation Independent SLP inspection area 1. Add an independent SLP inspection desk - SLP inspection desk fixed Draf t 2. Make SLP inspection process flow chart ,ensure good parts are shipped to customer 3. train inspector for SLP Draf t Draf t • 2 desks required • Arrive date: 3 of them will arrive on April 23th, 2024 • Done • Aya Rep. 05.13 • Pili Galindo Resp. 05.10
- 6. 6 2. SLP QualityControl Plan Two Item Implementation Making SLP inspection standard (process control) 1. Make independent SLP inspection standard for process control. 2. SLP delivery inspection report. Draf t Draf t • Piston A& B CW18 • Centering Plate CONV CW20 • Cylinder E CONV CW20 • Centering Plate PHEV CW21 • Cylinder E PHEV CW21 • Aya & Ale @Pili Rep • Piston A& B CW18 • Centering Plate CONV CW20 • Cylinder E CONV CW20 • Centering Plate PHEV CW21 • Cylinder E PHEV CW21 • Aya & Ale @Pili Rep
- 7. 7 item Implementation Making SLP 100%appearance inspection standard& record sheet 2. SLP Quality Control Plan Three 1. Make independent SLP appearance inspection standard. 3. Added the “SLP” label outside the carton 2. Make SLP inspection record sheet Draf t Draf t Draf t • Piston A& B CW18 • Centering Plate CONV CW20 • Cylinder E CONV CW20 • Centering Plate PHEV CW21 • Cylinder E PHEV CW21 • Aya &Ale@Pili Rep Format include in PCM
- 8. 8 Resource planning We willhire 2 additional persons on CW-21 to start training according next slide.
- 9. 9 Personnel training Additional considerations: Redboxes (J. Macias CW-21) Request additional SLP gauges (L. Pichardo TBD) CW-19 CW-19 CW-19 CW-19 CW-21 CW-21 Jorge Acosta Ma. Pilar Andrea Angelica SL Person 1 SL Person 2 Day Day 2 3 1 1 Training Plan: CW-19 CW-19 CW-20 CW-20 CW-21 CW-21 Escalation system Shift Casting Defects Piston A - Gages Piston A - Visual Defects Piston B - Gages Piston B - Visual Defects CP Conv - Gages CP Conv - Visual Defects CP PHEV - Gages CP PHEV - Visual Defects Inspection record Name Available Personnel
- 10. 10 3. SLP SLPdocuments for 8HP No Part Number Part Pic Risk level SLP inspection standard (process control) SLP process control inspection report sheet SLP 100% appearance inspection standard SLP appearance inspection record sheet 1 1126.370.044 Low 2 1126.372.055 Low 3 1126.371.005 Mid 4 1126.371.004 Mid 5 1126.310.116 High 6 1126.310.117 High
- 11. 11 4. SLP InspectionLayout And Warehouse ① ② ③ ① Office ② Warehouse for HPDC ③ SFL layout