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Experimental Investigation with PACT
facility and CFD modelling of oxy-coal
combustion with recycling flue gas
S. S. Daooda, J. Szuhanszkia,, L. Maa, W. Nimmoa, M. Pourkashaniana
H. Liub, C. Snapeb, C. Sunb
a Energy Engineering Group, Energy 2050, Department of Mechanical Engineering, University of Sheffield, UK
bDepartment of Architecture and Built Environment, Faculty of Engineering, University of Nottingham, UK
Corresponding author: w.nimmo@sheffiled.ac.uk; liu.hao@nottingham.ac.uk
28/04/2015 © The University of Sheffield
Contents
• The Project
• 0.25MWth combustion test facility
• Results- discussions
• Summary
The Project
28/04/2015 © The University of Sheffield
Air
Separation
Unit
BoilerAir
N2
O2
ESP/
Bag house
Condenser
Fly Ash
C P U
Water
Vent Gases
Recycle gas (Secondary : Tertiary oxidant)
Coal
pulveriser
Coal
Dry recycle for primary oxidant
Non condensable
CO2
28/04/2015 © The University of Sheffield
0.25MWth PACT Facility- upper level
Heating Element for
Oxidants
Combustion modules
of the furnace
Flue Section
Cyclone Separator
28/04/2015 © The University of Sheffield
0.25MWth PACT Facility- bottom level
Combustion modules of the
furnace- bottom level
Coal feeder
Control Panel
28/04/2015 © The University of Sheffield
0.25MWth PACT Facility-NO inj. skid
NO injection skid- safety relief
valve, shut off valve
NO injection metered
skid
28/04/2015 © The University of Sheffield
0.25 MWth PACT Facility -Burner
3D geometry burner
Split
Position- mm
Secondary
Split, %
Tertiary
Split, %
0 100 0
8 85 15
28 48 52
39 45 55
49 30 70
65 0 100
0 8 28 39 49 65 mm
1- Black, S. (2014) CFD modelling of oxy-fuel combustion for carbon capture. PhD thesis, University of Leeds.
2- Szuhanszki, J. (2014) Advanced oxy-fuel combustion for carbon capture and sequestration. PhD thesis, University of Leeds.
28/04/2015 © The University of Sheffield
NO Injection- Primary Air
1- Black, S. (2014) CFD modelling of oxy-fuel combustion for carbon capture. PhD thesis, University of Leeds.
2- Szuhanszki, J. (2014) Advanced oxy-fuel combustion for carbon capture and sequestration. PhD thesis, University of Leeds.
0 18 50 91
NOxreportedasNO2,mg/MJ
NO injected in Primary, mg/MJ
39 mm split (Theoretical expected NO)
39 mm split (Sec45: Ter 55)- Residual of injected NOx in flue
39 mm split (Sec45: Ter 55)- NOx Coal baseline
NO destruction ~ 100%
28/04/2015 © The University of Sheffield
NO Injection- Air (Prim.+Sec.+Ter)
0 91 250 455
NOxreportedasNO2,mg/MJ
NO injected in Primary+Secondary+Tertiary, mg/MJ
39 mm split (Theoretical expected NO)
39 mm split (Sec45: Ter 55)- NOx Coal baseline
39 mm split (Sec45: Ter 55)- Residual of injected NOx in flue
NO destruction ~ 86%
28/04/2015 © The University of Sheffield
NO Injection- Oxy 28%
0 52 143 259
NOxreportedasNO2,mg/MJ
NO injected in Secondary+Tertiary, mg/MJ
39 mm split (Theoretical expected NO)
39mm split (Sec 48: Ter 52)-NOx coal baseline
39 mm split (Sec45: Ter 55)- Residual of injected NOx in flue
NO destruction ~ 75%
28/04/2015 © The University of Sheffield
Summary
• Achievements
• Installation and commissioning of the NO injection skid.
• Optimization of the combustion test facility i.e. flows; emissions; combustion efficiency
• Results
• 100% NO destruction of the injected NO in Primary air stream
• Overall 85% NO destruction in all air streams.
• An overall 75% NO destruction- Oxy 28%
• Work in progress
• (NO injection in Oxy 25, 31% ; 2D flame imaging; In-flame measurements; NO
injection in recycle flue gas).
• The validation of the CFD results is under progress.
28/04/2015 © The University of Sheffield
Acknowledgements
• The project investigators would like to acknowledge the financial support
of the UK CCSRC to the project.
• The in-kind supports of the industrial partners are also greatly
appreciated by the project investigators.
28/04/2015 © The University of Sheffield
Thanks

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Sheraz Daood (University of Sheffield) - Experimental Investigation with PACT Facility and CFD Modelling of Oxy-Coal Combustion with Recycling Real Flue Gas and Vent Gas of Compression and Purification Units - UKCCSRC Cranfield Biannual 21-22 April 2015

  • 1. Experimental Investigation with PACT facility and CFD modelling of oxy-coal combustion with recycling flue gas S. S. Daooda, J. Szuhanszkia,, L. Maa, W. Nimmoa, M. Pourkashaniana H. Liub, C. Snapeb, C. Sunb a Energy Engineering Group, Energy 2050, Department of Mechanical Engineering, University of Sheffield, UK bDepartment of Architecture and Built Environment, Faculty of Engineering, University of Nottingham, UK Corresponding author: w.nimmo@sheffiled.ac.uk; liu.hao@nottingham.ac.uk
  • 2. 28/04/2015 © The University of Sheffield Contents • The Project • 0.25MWth combustion test facility • Results- discussions • Summary
  • 3. The Project 28/04/2015 © The University of Sheffield Air Separation Unit BoilerAir N2 O2 ESP/ Bag house Condenser Fly Ash C P U Water Vent Gases Recycle gas (Secondary : Tertiary oxidant) Coal pulveriser Coal Dry recycle for primary oxidant Non condensable CO2
  • 4. 28/04/2015 © The University of Sheffield 0.25MWth PACT Facility- upper level Heating Element for Oxidants Combustion modules of the furnace Flue Section Cyclone Separator
  • 5. 28/04/2015 © The University of Sheffield 0.25MWth PACT Facility- bottom level Combustion modules of the furnace- bottom level Coal feeder Control Panel
  • 6. 28/04/2015 © The University of Sheffield 0.25MWth PACT Facility-NO inj. skid NO injection skid- safety relief valve, shut off valve NO injection metered skid
  • 7. 28/04/2015 © The University of Sheffield 0.25 MWth PACT Facility -Burner 3D geometry burner Split Position- mm Secondary Split, % Tertiary Split, % 0 100 0 8 85 15 28 48 52 39 45 55 49 30 70 65 0 100 0 8 28 39 49 65 mm 1- Black, S. (2014) CFD modelling of oxy-fuel combustion for carbon capture. PhD thesis, University of Leeds. 2- Szuhanszki, J. (2014) Advanced oxy-fuel combustion for carbon capture and sequestration. PhD thesis, University of Leeds.
  • 8. 28/04/2015 © The University of Sheffield NO Injection- Primary Air 1- Black, S. (2014) CFD modelling of oxy-fuel combustion for carbon capture. PhD thesis, University of Leeds. 2- Szuhanszki, J. (2014) Advanced oxy-fuel combustion for carbon capture and sequestration. PhD thesis, University of Leeds. 0 18 50 91 NOxreportedasNO2,mg/MJ NO injected in Primary, mg/MJ 39 mm split (Theoretical expected NO) 39 mm split (Sec45: Ter 55)- Residual of injected NOx in flue 39 mm split (Sec45: Ter 55)- NOx Coal baseline NO destruction ~ 100%
  • 9. 28/04/2015 © The University of Sheffield NO Injection- Air (Prim.+Sec.+Ter) 0 91 250 455 NOxreportedasNO2,mg/MJ NO injected in Primary+Secondary+Tertiary, mg/MJ 39 mm split (Theoretical expected NO) 39 mm split (Sec45: Ter 55)- NOx Coal baseline 39 mm split (Sec45: Ter 55)- Residual of injected NOx in flue NO destruction ~ 86%
  • 10. 28/04/2015 © The University of Sheffield NO Injection- Oxy 28% 0 52 143 259 NOxreportedasNO2,mg/MJ NO injected in Secondary+Tertiary, mg/MJ 39 mm split (Theoretical expected NO) 39mm split (Sec 48: Ter 52)-NOx coal baseline 39 mm split (Sec45: Ter 55)- Residual of injected NOx in flue NO destruction ~ 75%
  • 11. 28/04/2015 © The University of Sheffield Summary • Achievements • Installation and commissioning of the NO injection skid. • Optimization of the combustion test facility i.e. flows; emissions; combustion efficiency • Results • 100% NO destruction of the injected NO in Primary air stream • Overall 85% NO destruction in all air streams. • An overall 75% NO destruction- Oxy 28% • Work in progress • (NO injection in Oxy 25, 31% ; 2D flame imaging; In-flame measurements; NO injection in recycle flue gas). • The validation of the CFD results is under progress.
  • 12. 28/04/2015 © The University of Sheffield Acknowledgements • The project investigators would like to acknowledge the financial support of the UK CCSRC to the project. • The in-kind supports of the industrial partners are also greatly appreciated by the project investigators.
  • 13. 28/04/2015 © The University of Sheffield Thanks