This is a training module developed in the European project SESEC. More information and the full training can be found here: www.sesec-training.eu
The SESEC project is designed to address the energy efficiency needs of the EU clothing industry. The Consortium relies on outstanding competences of the partners, spread over 6 countries (Bulgaria, Romania, Portugal, Italy, Germany, Belgium) to provide the missing energy efficiency benchmarks and ready-to-use solutions for the large number of SMEs as well as larger companies. The SESEC project has 4 major objectives:
• To develop, test and offer an Energy Efficiency tool for clothing production, made up of guidelines and web-based applications, suitable for SMEs and large companies
• To transfer the project results to the sector, EURATEX members and interested companies
• To offer training and support to companies to implement energy-saving measures considering cost-effectiveness
• To improve opportunities for energy-efficiency for the whole European clothing industry
Instrument pentru Management Energetic şi Benchmark (EMBT)
SESEC Steam HR
1. Co-funded by the Intelligent Energy Europe
Programme of the European Union Uvod - Teorija - Vježbe - Slučaj iz Prakse - Rezime 1
2. Co-funded by the Intelligent Energy Europe
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Pregled
Uvod
Uporaba pare u tekstilnoj industriji
Teorija/Mjere
Bojler
Optimizacija Parametra
Izolacija
Ekonomizator (Sustav za Uštedu)
Kondenzat, napojna voda
Kontrola Plamenika
Vježbe
Rezime
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3. Co-funded by the Intelligent Energy Europe
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Uvod.
Uvod - Teorija - Vježbe - Slučaj iz Prakse - Rezime
4. Uporaba pare u tekstilnoj
industriji
• Jedan od sredstava za prenos topline u
tekstilnoj industriji ( pored vrućeg ulja,
vrele vode i zraka )
• U pojašnjenju, velik dio energije otpada na
proizvodnju pare
Co-funded by the Intelligent Energy Europe
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5. Teorija.
Co-funded by the Intelligent Energy Europe
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6. Co-funded by the Intelligent Energy Europe
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7. Co-funded by the Intelligent Energy Europe
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Mjere
• Bojler
• Optimizacija parametra
• Izolacija
• Ekonomizator (Sustav za
Uštedu)
• Kondenzat, napojna voda
• Kontrola plamenika
Uvod - Teorija - Vježbe - Slučaj iz Prakse - Rezime
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Bojler
• Uporaba centralnog bojlera za pripremu pare
• Primjenjeni bojleri su često 15-20 godina stari
• Novi modeli sa automatskom kontrolom i učinkovitom
periferijom imaju manje rasipanje energije
• Kao posljedica promjena u proizvodnji i već primjenjenih
mjera bojleri su često predimenzionirani
• Smanjena iskoristivost bojlera vodi do neželjenog ponašanja
u krugu kontrole, gubitaka energije, većeg habanja i
povećanih izdataka za obnovu
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9. Optimizacija parametra
Co-funded by the Intelligent Energy Europe
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• Problem: Korišteni tlakovi i temperature često
nisu u skladu sa odgovarajućim potrebama
potrošača, što dovodi do gubitaka tijekom
proizvodnje i distribucije topline
• Rješenje: Smanjenje razine tlaka;
decentralizirana opskrba pojedinih tvornica sa
visokom temperaturom i tlakom
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Izolacija
• Na vijčanim, ventilskim i
spojevima prirubnica: Uporaba
posebnih izolacijskih slojeva, koji
se jednostavno mogu ukloniti i
zamjeniti.
• Naknadna toplinska izolacija
može biti prikladna (na primjer
kod strojeva za bojanje)
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11. Co-funded by the Intelligent Energy Europe
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Ekonomizator
• Problem: Veliki toplinski gubici
kroz visoke temperature ispušnih
plinova bojlera
• Ekonomizator: Zagrijavanje
napojne vode preko hlađenja
ispušnih plinova bojlera
• Alternativa: Ventilator ispušnih
plinova za automatsko
odzračivanje
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12. Kondenzat i napojna voda
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• Sprječava toplinske gubitke, parne zamke
• Redovito će se razmatrati ili mjenjati
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13. Kontrola plamenika
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• Mjera: Korištenje sustava O2 kontrole plamenika na parnim
bojlerima
• Učinak: Višak zraka tjekom procesa gorenja čime se
toplinski gubici ispušnih plinova mogu smanjiti na
najmanju moguću vrijednost. Moguće uštede: 1,5 % od
kupljene energije goriva
• Nadalje, svježi zrak plamena se može dodatno zagrijati
integracijom na već postojeće izvore topline
• Prethodno zagrijavanje zraka za izgaranje plamenika
centralnog bojlera kao i decentraliziranih proizvođača
topline (na primjer zateznih okvira, sušila)
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14. Vježbe.
Co-funded by the Intelligent Energy Europe
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15. Co-funded by the Intelligent Energy Europe
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Zašto novi bojleri imaju manje
rasipanje energije? Zbog …
a. …automatske kontrole i
učinkovite periferije
b. …korištenja obnovljive
energije
Bojler
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Zašto novi bojleri imaju manje
rasipanje energije? Zbog …
a. …automatske kontrole i
učinkovite periferije
b. …korištenja obnovljive
energije
Bojler
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17. Kontrola plamenika
Co-funded by the Intelligent Energy Europe
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17
Koliko su moguće uštede kod
kupovine energenta?
a. 1,5 %
b. 10,5 %
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18. Kontrola plamenika
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Koliko su moguće uštede kod
kupovine energenta?
a. 1,5 %
b. 10,5 %
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19. Ekonomizator
Co-funded by the Intelligent Energy Europe
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Za što se ekonomizator koristi?
a. Smanjenje razine tlaka
b. Zagrijavanje napojne vode preko
hlađenja ispušnih plinova bojlera
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20. Ekonomizator
Co-funded by the Intelligent Energy Europe
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Za što se ekonomizator koristi?
a. Smanjenje razine tlaka
b. Zagrijavanje napojne vode preko
hlađenja ispušnih plinova bojlera
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21. Co-funded by the Intelligent Energy Europe
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Upotpuni rečenicu
Unesi točnu riječ koja nedostaje
Kao posljedica promjena u proizvodnji i već
primjenjenih mjera, bojleri su često _________.
predimenzionirani zahrđali neuredni
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Upotpuni rečenicu
Unesi točnu riječ koja nedostaje
Kao posljedica promjena u proizvodnji i već
primjenjenih mjera, bojleri su često _________.
predimenzionirani zahrđali neuredni
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23. Slučaj iz
Prakse.
Co-funded by the Intelligent Energy Europe
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23
24. Povrat topline u spremniku
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napojne vode
• Primjer iz prakse:
Sa ciljem smanjenja toplinskih gubitaka, zbog gubitaka pare spremnika napojne
vode, a sa svrhom zagrijavanja napojne vode, u tekstilnoj tvrtci je instaliran
kondenzator pare
condensate
fresh water
feed water
balance room
ramp metering
pressure
compensation
heating steam
vent condenser
feed water storage tank
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25. Povrat topline u spremniku
napojne vode
Co-funded by the Intelligent Energy Europe
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Predmet Trošak/ ušteda
Uložena sredstva 35.000 €
Ušteda goriva 390 MWh/a HS
Smanjenje troškova 17.500 €/a
Smanjenje ugljičnog dioksida 70 t /a
Izvor: Energie Agentur.NRW(2012): Leitfaden. Effiziente Energienutzung in der Textilveredlung.
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26. Rezime.
Co-funded by the Intelligent Energy Europe
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27. Co-funded by the Intelligent Energy Europe
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• Para je jedan od sredstava za prenos topline u
tekstilnoj industriji
• Priprema pare kroz centralni bojler; novi modeli sa
automatskom kontrolom i učinkovitom periferijom
imaju manje rasipanje energije
• Na vijčanim, ventilskim i spojevima prirubnica
preporuča se uporaba posebnih izolacijskih slojeva
• Kontrola plamenika kroz korištenje sustava O2
kontrole plamenika na parnim bojlerima, može
uštedjeti do 1,5 % od kupljene energije goriva
• Kondenzat i napojna voda sprječavaju toplinske
gubitke i parne zamke
Ponavljanje
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28. Co-funded by the Intelligent Energy Europe
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Literatura
[1] Energie Agentur.NRW (2012): Leitfaden. Effiziente Energienutzung in der
Textilveredlung. http://www.zitex.de/uploads/media/BEK_Textil_Leitfaden_final.pdf
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Slike-1
Slide 1
Justin Russell: Illuminated steam
URL: https://www.flickr.com/photos/nightthree/3588328/sizes/z/in/photolist-joFJ-dqrzDJ-b4qSAM-jqG5CK-fnMzhT-6VfKbh-9qS9aH-8Cdd95-dvtdFK-
9a44W-9a3TK-fnMRbM-fo1xMy-fo4f6E-fo2Enw-fnMs2T-fo2H4Q-8e81rC-fwpWxC-9a43q-fFPPH1-7HqeXx-nyGyoj-dRuUf-6nPvej-foygyD-mUN1Xc-mUQ2m3-
283wS-9xUrSq-foyU7M-foP6jh-bKoya6-foP899-6STKdz-nqe3Sa-fnP3YR-4S9qD-fnMJ1i-dFGAZ9-5Dt8cX-hnNGJ-foyS7K-foyL2x-foP5jf-foP4sf-fnSkzm-
goDoN4-6SXMd1-5AyGi4/
Licence: CC BY 2.0 (https://creativecommons.org/licenses/by/2.0/deed.de)
• Slide 2
reflex477: Overview over Paris from Sacré-Coeur –
URI: http://www.flickr.com/photos/35164559@N04/4223238879/sizes/m/in/photostream/
License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
• Slide 3
Simon Carr: Steam from old city hall
URL: https://www.flickr.com/photos/simoncarr/6743653889
License: CC BY-SA 2.0 (https://creativecommons.org/licenses/by-sa/2.0/deed.de)
• Slide 4
Karl Frankowski: Midnight at the Steam Plant
URL: https://www.flickr.com/photos/karlfrankowski/312093270/in/photolist-tzyss-bQ2Rxn-bgUWLz-cUJWpo-5AifNW-aGggfB-euBnfV-9a3Hx-4Ai1Ec-
6pR3jy-cUJRVf-cqNDN-4jQ1KP-5sx5a9-dmFap6-91DWUb-6B76oG-arBaUB-78e93-foyuCV-7fERd4-foNKGy-6aJ39x-g8YCC9-6h7wVd-foPab1-evFruJ-aE5gM7-
6NRxcN-58rSab-j1MjXi-iaG3XX-7E3dEh-foP5VA-fB7kwF-gb1dh8-foN1oG-9ERkrW-bB7vEG-dLeT2n-9ZTHF-frgkDy-6FNiwu-cBsgzo-db5MEV-
4vBNJa-9btxNs-5C99jH-89zeHT-799RKW/lightbox/
License: CC BY 2.0 (https://creativecommons.org/licenses/by/2.0/deed.de)
• Slide 5
Dmytrok: Steam from Philippsburg nuclear power plant
URL: https://www.flickr.com/photos/klimenko/5258257970
License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)
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• Slide 6
Dennis Skley: *grübel*
URL: http://www.flickr.com/photos/dskley/8627475625/sizes/z/in/photostream/
License: CC BY-ND 2.0 (http://creativecommons.org/licenses/by-nd/2.0/legalcode)
• Slide 7
Simon Adriaensen : Iconscollection - Exclamation Mark
URL: https://www.flickr.com/photos/simiezzz/1070601182/sizes/m/in/photolist-2CB7r5-7z9Uii-KY97U-6QSgJQ-Fvmus-bWyx51-22jqLK-4XsYwU-5oZw4C-kYQHJc-
f2EUTf-64E1TY-RGGyv-5KwYzN/
Licence: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)
Slide 8
Richard Matthews: Death-trap Boiler
URL: https://www.flickr.com/photos/richardofengland/6855145258/sizes/z/in/photolist-brLpRC-bFeB5o-64fvy4-4cezmH-6iD8TF-64jrC9-cp6csY-7vgWVK-
7AE8y8-csYK59-5bVLhx-ciEUz1-giZR-5RWpA9-EG6bB-PGGHC-c4Hg2C-5c14kb-5c147L-5bVLBH-64d3kv-2efZVq-Kkmfu-3gonds-8MsLab-64a9jf-mNRPSJ-
jrkahi-64FbgG-64hg1Y-64cWpn-83abcB-8A6iQ8-vtWr5-64fNBe-xA6Cf-4HgqZb-FCjds-fkxWuC-nnhLMm-4vnTTz-buDXMT-azWWjb-64jHuG-
8TfyoX-7w2jxk-6iHj2E-6dLNTN-64fSkg-64fyfK/
License: CC BY 2.0 (https://creativecommons.org/licenses/by/2.0/deed.de)
• Slide 9
Dennis Skley: Vorwärts! 240/365
URL: https://www.flickr.com/photos/dskley/9616930942/sizes/z/in/photolist-8Cbmyb-8rysKq-fDPhwb-dfkyXb-9ZfgNh-eVwGtJ-69YHXd-f4KM3C-m1QDE-j7v6h9-
evHahM-5B76pN-8Vqe6F-hWt5Vm-k61GC-6evyYv-5rivUB-eWf881-9Zfjhu-gGV4A4-79G4ie-9Zfi1E-5rnSdA-5rnSi7-6HSFQw-hBXh52-d9mU8U-ntDGhx-
foyQJV-btF3yM-nxUx3N-isa5ra-h2xviB-4oCS9i-bVMn6F-cEDi6d-bc3RMx-93CqvH-dxWQUQ-9jkUkw-gyofd9-5XhW2Q-aJJsMZ-7xcJP9-aJ7uYn-eijZKX-
9Zdysa-8iyUf8-7FQJwa-6h23S7/
License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)
• Slide 10
Kiwithing: PICTO460
URL: https://www.flickr.com/photos/kiwisaotome/13946525013/sizes/z/in/photostream/
License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)
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• Slide 11
Renee Hawk: Auspuff
URL: https://www.flickr.com/photos/pictureartist/6123508940/sizes/z/in/photolist-ak7zSm-82Wxfb-4q5gMg-djAjLD-6sarLR-99DaZF-99DaiR-99D9NH-
99D9gR-99GfWU-99Gfsj-99GeJY-99D7cc-99D6GF-99Gd1w-99Gcwf-6R22fo-4cNyAt-4Tpx2v-4UABWu-5fWBTo-4UwoGi/
License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)
• Slide 12
Ramesh Rasaiyan: Water Drop!...
URL: https://www.flickr.com/photos/rameshrasaiyan/4163699892/sizes/z/in/photolist-7kW3Vb-bM3VKz-dv3BfD-mcP9vv-h72Dcf-fonceh-fPghN8-dv9c9Y-
2jW7z5-nKzJmU-mG131t-an2i2j-ei5TA3-9ovCP5-jz87Km-bpHhjs-LsUsG-3UGSzK-byY3VZ-2TCxGu-eGrDXT-x7Fh3-g6pYpv-krqDvB-8ab4LD-99aWUm-
6Rk3p4-nyMmP7-an2itJ-iUKE8K-cGAPn5-eTKTSx-an2iPw-nMYuv-dbTqkD-groL-ex2MP1-fnxqro-bYq2yN-i79kgo-8AjNDc-9XLNtv-5wG6m1-iGqMPK-
22ERid-7n7Kmi-aohzY1-gS3XAb-ebqe3A-c6XaJG/
License: CC BY-NC 2.0 (https://creativecommons.org/licenses/by-nc/2.0/deed.de)
• Slide 13
Henry Mühlpfordt: Kontrolliertes Feuer in der Nacht 2010-05-06
URL: https://www.flickr.com/photos/wimox/5208818099/sizes/z/in/photolist-8Why9B-5DALtY-9NLikq-gXQidY-ixXv3w-c7VqE1-6ZnhUq-gXReEk-gXRd3T-gXQpC1-
e3gjqb-6MjUkg-ikaM4f-bJxPLk-7PjA1r-nk5k-gXRjwz-y71a7-gXQqsL-fc2DhX-fc2BPK-fcgTaS-fc2yqp-fc2wXp-fcgLw1-9VPmF2-9VSbdd-8Bxdaa-a96GW8-
gXRg6X-a6d3qe-6kSquM-fc2sdi-hdUXSb-gXRn3g-kys92Z-gXPMLQ-bFadpe-gXQtx3-ndrba4-gXQuH9-gXPGys-jstuDc-gXPCv6-gXPGCJ-gXPEG1-
cA85w1-gXQATq-gXQENi-5XVzBz/
License: CC BY-SA 2.0 (https://creativecommons.org/licenses/by-sa/2.0/deed.de)
• Slide 14
Florian Simeth: Arbeiten von zu Hause mit dem Laptop
URL: http://www.flickr.com/photos/hangout-lifestyle/5865980513/sizes/o/in/photostream/
License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
• Slide 15, 17, 19
Bilal Kamoon: Question Mark Graffiti
URL: http://www.flickr.com/photos/bilal-kamoon/6835060992/sizes/m/in/photostream/
License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
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• Slide 16, 18, 20
Photocapy: !
URL: http://www.flickr.com/photos/photocapy/3834784192/sizes/m/in/photostream/
License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)
Slide 26
Kutchala Sutchi: Repetition, 23.03.'10, Abidjan-Yopougon (4640)
URI: http://www.flickr.com/photos/kutchala/4469943694/sizes/o/in/photostream/
License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 27
evoo73: Windows
URL: http://www.flickr.com/photos/evoo73/3702164848/sizes/l/in/photolist-6D9yCq-68gUgN-byrkkv-6yHq7C-68qZeB-6bSytR-7MgbcK-774LZw-65Q13g-
66126u-7mwo9M-6gsSTp-64Xrqo-8UZ4bD-65WEyZ-6yDoqg-6iTjcM-6D6Bn8-6cn7SD-4YQTvN-4nXt13-59cxnL-4jJGzk-5nMcV5-5zaTqE-5PigRp-5BzJ8t-
4hyNRJ-4wSa3V-52MssZ-5ASMt2-5G4T5b-4huHLX-4ZjNaQ-4Atiro-4pV2fU-4Asw56-4x5nLb-5bVxBy-5k6PoW-5gKVHk-4og7bV-4jJHqg-4huGaK-
4YBT4N-5j5YhW-5GEMMi-5bRuuP-4hyNiE-4jNuQo-52Ducc/
License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
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