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Servomex Applications:

Toluene
Diisocyanate
Production




                         A measurable advantage
Servomex Applications:
Toluene Diisocyanate
Production




         When it comes to TDI production,
         we know your world.
         At Servomex we know that TDI sampling systems must not only deliver
         accurate and reliable measurements, but must be robust, safe and
         well-designed to control aggressive and toxic gases.
         We Deliver                    	  xpertise in TDI production to maximise throughput and personnel safety
                                         E
         TDI Operators:                	  ystems designed to minimise undetected failures and maximise uptime
                                         S
                                       	  ull measurement capability delivered via leading analyser technologies
                                         F
                                                                                                                                    Dinitro
                                                                                                                                                    D




                                                               MultiExact 90-100% H2
                  H y Co                                       4210 % CO in H2
                                                                                                            Hydrogen
                   CH4 + H2O                                                                                            H2
                   CO + 3H2



                                                            Carbon
                                                           Monoxide
                                                                       CO
          MultiExact H2 in CO                                                                       MultiExact 90-100% CO
          MultiExact 0.1% H2 in CO
          OxyExact 0-100 ppm CH4 in CO
                                                                                                    4210 0-15% / CO
                                                                                                                                                  Pho
          4210	 0-0.5% O2 in CO                                                                     LaserSP 0-500 ppm H2O in Cl2
          LaserSP 0-1000 ppm H2O in CO


                                                            Chlorine
                                                                       CI2




              electrolysis
                of brine




         SERVOTOUGH                                           SERVOTOUGH                                     SERVOTOUGH

         OxyExact 2200                                        SpectraExact 2500                              LaserSP 2900
          	  igh specification oxygen analyser
            H                                                  	  ingle or dual component
                                                                 S                                            	 technology for continuous
                                                                                                                TDL
            for safe and hazardous area use                      photometric gas analyser                       in-situ monitoring
          	ighly stable paramagnetic
            H                                                  	 easures corrosive, toxic and
                                                                 M                                            	Suitable for dangerous or toxic
            sensing technology                                   flammable sample streams                       environments
          	 ATEX Cat 2, IECEx and
            SIL,                                               	azardous area certification (CENELEC
                                                                 H                                            	 Low detection limits
            FM/CSA Class 1 Div1 certified                        Zone 1 and 2, FM Class 1 Division 2)         	 calibration and maintenance
                                                                                                                Low
                                                                                                                requirements




      www.ser vomex.com
KEY:
                MEASUREMENT
                TYPE:
                                                  control              quality         Measurement                Safety                Emissions

                technology:                    Infra Red            Paramagnetic           Tuneable Laser Diode             TruRef Thermal Conductivity




                             CH3

                                      NO 2
otoluene
DNT

                             NO2                           SpectraExact 0-500 ppm H2O in ODCB                         CH3

                                                           SpectraExact 0-0.1% NCO in ODCB                                       NH 2




                    reducer                                               TDA                                         NH2



                                   Solvent
                                                                                                                       SpectraExact            0-100% COCl2
                              Orthodichlorobenzene
                                                                                               PHOSEGENATION 1         SpectraExact            0-100% COCl2
                                                                                                                       SpectraExact            0-100% HCI
                         SpectraExact ppm Cl2 in COCl2-UV 	                                                            SpectraExact            0-3% CO2
                         SpectraExact ppm CO in COCl2                                                                  SpectraExact            0-500 ppm H20
                                                                                                   PHOSEGENATION 2

osgene
 COCI2
                                                                                                     DISTILLATION                   Solvent
                                                                                                                             Orthodichlorobenzene
                                                                                                                                    Recycle
                           SpectraExact ppm ODCB in HCl
                           SpectraExact ppm COCl2 in HCl



                                                               HCI
                                                             By Product
                                                                                                                     TDI
         SCRUBBER                                                                                                              CH3
                                                                                                                                               O
         SpectraExact 0-1000 ppm COCI2                                                                                                      C=
                                                                                                                                          N=
         4210 ppm CO in Air



                                                                                                                                N
                                                                                                                                =
                                                                                                                                C
                                                                                                                                =
                                                                                                                                O




         SERVOPRO                                              SERVOPRO
                                                                                                           Additional
         4210                                                  MultiExact 5400                             measurements include:
         	esigned to monitor flammable gas
           D                                                    	 Digital multigas analyser                Combustion control for energy efficiency
           samples including hydrogen/carbon                    	tilises new TCD technology for
                                                                  U                                        SERVOTOUGH FluegasExact 2700
           monoxide, HyCO or Syngas mixtures                      measurement of Ar and H2                 CEMS measurements in the outlet stack
         	Simultaneously measures                              	 Low cost of ownership                    SERVOPRO 4900
           up to four gas streams
         	 Stainless steel pipework




                                                                                                                    A measurable advantage
Whatever your gas analysis
requirements, wherever you are:

we’re ready to help.
Global business centres                                                                                          Global Technical centres


  	 mericas Business Centre
   A                                                       	Latin America Business Centre                          	 Americas Technical Centre
	Systems Engineering and Service Centre                    (Empresa do Grupo Spectris)                          	Servomex Company Inc.
  525 Julie Rivers Dr., Suite 185                       	 Laguna 276, Santo Amaro
                                                          Rua                                                      Boston Technical and Delta F Service Centre
  Sugar Land, Texas 77478, USA                          	 Sao Paulo – SP – Brasil                                  4 Constitution Way
	Tel:	 +1 281 295 5800                                  	 CEP 04728-000                                            Woburn MA 01801 1087, USA
	Fax:	 +1 281 295 5899                                  	Tel:	 +55 11 5188 8166                                 	Tel: 	 +1 781 935 4600
	Email:	americas_sales@servomex.com                     	Fax:	 +55 11 5188 8169                                  	 USA Toll Free 1 800 433 2552
                                                        	Email:	brazil_sales@servomex.com                        	Fax: 	 +1 781 938 0531
  	 Asia Pacific Business Centre                                                                                 	Email: 	americas_sales@servomex.com
	Asia Pacific Business, Systems Engineering               	India Business Centre
  and Service Centre                                    	India Business Centre and Systems Engineering             	 UK Technical Centre
  Bldg. 9, Shanghai Euromate Industrial Park              Spectris Technologies Pvt. Ltd.                        	Servomex Limited
  No. 88, Yuanshan Road,                                  Plot No.A-168, M.I.D.C. TTC Indl. Area                   UK Technical and Service Centre
  Xinzhuang Industrial Park                               Thane-Belapur Road                                       Jarvis Brook, Crowborough
  Shanghai 201108, P.R. China                             Khairane                                                 East Sussex, TN6 3FB, UK
	Tel:	 +86 (0)21 6489 7570                                Navi Mumbai- 400 7099 India                            	Tel:	     +44 (0) 1892 652 181
	Fax:	 +86 (0)21 6442 6498                              	Tel:	 +91 22 3934 2700                                  	Fax:	     +44 (0) 1892 662 253
	Email:	asia_sales@servomex.com                         	Fax:	+91 22 3934 2701
                                                        	Email:	MEI_Sales@servomex.com
  	European Business Centre
	European Business Centre                                 	 middle east Business Centre
  PO-Box 406                                            	Middle East Business Centre
  2700 AK Zoetermeer                                      Warehouse Q3 - 197 - SAIF Zone
  The Netherlands                                         PO Box 8962,
	Tel:	 +31 (0) 79 330 1580                                Sharjah, UAE
	 Toll Free: 00800 7378 6639 (NL, D, GB, F)             	Tel:	 +971 6552 8073
	Fax:	 +31 (0) 79 342 0819                              	Fax:	 +971 6552 8074
	Email:	europe_sales@servomex.com                       	Email:	MEI_Sales@servomex.com




A measurable advantage




Servomex has a policy of constant product improvement and reserves the right to change specifications without notice.
© Servomex Group Limited. 2012. A Spectris company. All rights reserved.




www.ser vomex.com

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Servomex TDI Production Gas Analysis

  • 2. Servomex Applications: Toluene Diisocyanate Production When it comes to TDI production, we know your world. At Servomex we know that TDI sampling systems must not only deliver accurate and reliable measurements, but must be robust, safe and well-designed to control aggressive and toxic gases. We Deliver xpertise in TDI production to maximise throughput and personnel safety E TDI Operators: ystems designed to minimise undetected failures and maximise uptime S ull measurement capability delivered via leading analyser technologies F Dinitro D MultiExact 90-100% H2 H y Co 4210 % CO in H2 Hydrogen CH4 + H2O H2 CO + 3H2 Carbon Monoxide CO MultiExact H2 in CO MultiExact 90-100% CO MultiExact 0.1% H2 in CO OxyExact 0-100 ppm CH4 in CO 4210 0-15% / CO Pho 4210 0-0.5% O2 in CO LaserSP 0-500 ppm H2O in Cl2 LaserSP 0-1000 ppm H2O in CO Chlorine CI2 electrolysis of brine SERVOTOUGH SERVOTOUGH SERVOTOUGH OxyExact 2200 SpectraExact 2500 LaserSP 2900 igh specification oxygen analyser H ingle or dual component S technology for continuous TDL for safe and hazardous area use photometric gas analyser in-situ monitoring ighly stable paramagnetic H easures corrosive, toxic and M Suitable for dangerous or toxic sensing technology flammable sample streams environments ATEX Cat 2, IECEx and SIL, azardous area certification (CENELEC H Low detection limits FM/CSA Class 1 Div1 certified Zone 1 and 2, FM Class 1 Division 2) calibration and maintenance Low requirements www.ser vomex.com
  • 3. KEY: MEASUREMENT TYPE: control quality Measurement Safety Emissions technology: Infra Red Paramagnetic Tuneable Laser Diode TruRef Thermal Conductivity CH3 NO 2 otoluene DNT NO2 SpectraExact 0-500 ppm H2O in ODCB CH3 SpectraExact 0-0.1% NCO in ODCB NH 2 reducer TDA NH2 Solvent SpectraExact 0-100% COCl2 Orthodichlorobenzene PHOSEGENATION 1 SpectraExact 0-100% COCl2 SpectraExact 0-100% HCI SpectraExact ppm Cl2 in COCl2-UV SpectraExact 0-3% CO2 SpectraExact ppm CO in COCl2 SpectraExact 0-500 ppm H20 PHOSEGENATION 2 osgene COCI2 DISTILLATION Solvent Orthodichlorobenzene Recycle SpectraExact ppm ODCB in HCl SpectraExact ppm COCl2 in HCl HCI By Product TDI SCRUBBER CH3 O SpectraExact 0-1000 ppm COCI2 C= N= 4210 ppm CO in Air N = C = O SERVOPRO SERVOPRO Additional 4210 MultiExact 5400 measurements include: esigned to monitor flammable gas D Digital multigas analyser Combustion control for energy efficiency samples including hydrogen/carbon tilises new TCD technology for U SERVOTOUGH FluegasExact 2700 monoxide, HyCO or Syngas mixtures measurement of Ar and H2 CEMS measurements in the outlet stack Simultaneously measures Low cost of ownership SERVOPRO 4900 up to four gas streams Stainless steel pipework A measurable advantage
  • 4. Whatever your gas analysis requirements, wherever you are: we’re ready to help. Global business centres Global Technical centres mericas Business Centre A Latin America Business Centre Americas Technical Centre Systems Engineering and Service Centre (Empresa do Grupo Spectris) Servomex Company Inc. 525 Julie Rivers Dr., Suite 185 Laguna 276, Santo Amaro Rua Boston Technical and Delta F Service Centre Sugar Land, Texas 77478, USA Sao Paulo – SP – Brasil 4 Constitution Way Tel: +1 281 295 5800 CEP 04728-000 Woburn MA 01801 1087, USA Fax: +1 281 295 5899 Tel: +55 11 5188 8166 Tel: +1 781 935 4600 Email: americas_sales@servomex.com Fax: +55 11 5188 8169 USA Toll Free 1 800 433 2552 Email: brazil_sales@servomex.com Fax: +1 781 938 0531 Asia Pacific Business Centre Email: americas_sales@servomex.com Asia Pacific Business, Systems Engineering India Business Centre and Service Centre India Business Centre and Systems Engineering UK Technical Centre Bldg. 9, Shanghai Euromate Industrial Park Spectris Technologies Pvt. Ltd. Servomex Limited No. 88, Yuanshan Road, Plot No.A-168, M.I.D.C. TTC Indl. Area UK Technical and Service Centre Xinzhuang Industrial Park Thane-Belapur Road Jarvis Brook, Crowborough Shanghai 201108, P.R. China Khairane East Sussex, TN6 3FB, UK Tel: +86 (0)21 6489 7570 Navi Mumbai- 400 7099 India Tel: +44 (0) 1892 652 181 Fax: +86 (0)21 6442 6498 Tel: +91 22 3934 2700 Fax: +44 (0) 1892 662 253 Email: asia_sales@servomex.com Fax: +91 22 3934 2701 Email: MEI_Sales@servomex.com European Business Centre European Business Centre middle east Business Centre PO-Box 406 Middle East Business Centre 2700 AK Zoetermeer Warehouse Q3 - 197 - SAIF Zone The Netherlands PO Box 8962, Tel: +31 (0) 79 330 1580 Sharjah, UAE Toll Free: 00800 7378 6639 (NL, D, GB, F) Tel: +971 6552 8073 Fax: +31 (0) 79 342 0819 Fax: +971 6552 8074 Email: europe_sales@servomex.com Email: MEI_Sales@servomex.com A measurable advantage Servomex has a policy of constant product improvement and reserves the right to change specifications without notice. © Servomex Group Limited. 2012. A Spectris company. All rights reserved. www.ser vomex.com