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SELF-HEALING
         MATERIALS




Cristina Resetco
Polymer and Materials Science
Self-Healing Materials
  Motivation: Self-healing materials are smart materials that can
  intrinsically repair damage leading to longer lifetimes, reduction of
  inefficiency caused by degradation and material failure.
  Applications: shock absorbing materials, paints and anti-corrosion
  coatings.

   Outline
(1) Restoration of Conductivity with TTF-TCNQ Charge-Transfer Salts


(2) Self-Healing Materials with Interpenetrating Microvascular
    Networks

(3) Coaxial Electrospinning of Self-Healing Coatings

(4) Nanoscale Shape-Memory Alloys for Ultrahigh Mechanical Damping
Self-Healing Materials
Self-Healing Materials




a) damage is inflicted on the material
b) a crack occurs
c) generation of a “mobile phase” triggered either by the
     occurrence of damage (in the ideal case) or by external
     stimuli.
d) damage is removed by directed mass transport towards the
     damage site and local mending reaction through
     (re)connection of crack planes by physical interactions
     and/or chemical bonds
e) after the healing of the damage the previously mobile
      material is immobilised again, resulting in restored
      mechanical properties
  http://www.autonomicmaterials.com/technology/
Self-Healing Methods




  Material Design
Restoration of Conductivity with
TTF-TCNQ Charge-Transfer Salts


 A new microcapsule
 system restores
 conductivity in
 mechanically damaged
 electronic devices in
 which the repairing agent
 is not conductive until its
 release.




                                   Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
Restoration of Conductivity with TTF-TCNQ Charge-Transfer
 Salts
Conductive healing agent is generated upon mechanical damage. Two core
solutions travel by capillary action to the relevant damage site before
forming the conductive salt.
The major advantage of this approach is greater mobility of precursor
solutions compared to suspensions of conductive particles.




       Tetrathiafulvalene Tetracyanoquinodimethane
                                               tetrathiafulvalene–tetracyanoquinodimethane

   Non-conducting Non-conducting                     Conducting


                                                          Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
Microcapsule Synthesis
TTF and TCNQ were individually
incorporated into microcapsule cores
as saturated solutions in chlorobenzene
(PhCl), ethyl phenylacetate (EPA), and
phenyl acetate (PA).
Poly(urea-formaldehyde) (PUF)
core–shell microcapsules were
prepared using an in situ
emulsification polymerization in an
oil-in-water suspension.

                                          Figure 1. Optical microscope images from A) an attempt to
                                          encapsulate crystalline TTF-TCNQ salt in PA, B) MCs containing
Electron impact mass spectra of the       powdered TTF-TCNQ salt suspended in PA; inset: ruptured MCs
                                          containing powdered TTFTCNQ salt in PA, C) TTF-PA MCs, and
dried microcapsule core solutions         D) TCNQ-PA MCs. All scale bars are 200mm.
confirmed the presence of TTF and
TCNQ in the microcapsules.
                                                      Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
Microencapsulation by in-situ Polymerization
   Microencapsulation of DCPD utilizing acid-catalyzed in
   situ polymerization of urea with formaldehyde to form
                        capsule wall.




               Brown, E. et al.; J. Microencapsulation, 2003, vol. 20, no. 6, 719–730
Damage and Formation of Charge-Transfer Salt




       Figure. Microcapsules crushed between two glass slides: A) 50mg
       PAMCs; B) 50mg TTF-PA MCs; C) 50mg TCNQ-PA MCs; D) 50mg each
       TTFPA and TCNQ-PA MCs.




   When mixtures of TTF and TCNQ microcapsules
   were ruptured, a dark-brown color was immediately
   observed, indicative of the TTF-TCNQ charge-
   transfer salt formation.
   IR spectroscopy was used to verify charge-transfer
   salt formation.
                                                       Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
Restoration of Conductivity by TTF-TCNQ
            Charge-Transfer Salt




Figure 7. I–V measurements of analytes on glass slides
measured between two tungsten probe tips spaced
approximately 100mm apart for neat ruptured TTF-PA, TCNQ-
PA, and TTF-PA:TCNQPA in a 1:1 ratio (wt%) microcapsules.
                                            Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
Optimization of Precursor Concentration




                            Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
Self-Healing Materials with Interpenetrating Microvascular
Networks
                                                Key advances in direct-write assembly:




                                                Two fugitive organic inks possess similar
Healing strategy mimics
                                                viscoelastic behavior, but different temperature-
human skin, in which a minor
                                                dependent phase change responses.
cut triggers blood flow from
the capillary network in the
underlying dermal layer to
the wound site.




 Hansen, C. et al. Adv. Mater. 2009, 21, 1–5.
Direct-Write Assembly with Dual Fugitive Inks

            (a) Epoxy substrate is leveled for writing

            (b) Wax ink (blue) is deposited to form one network

            (c) Pluronic ink (red) is deposited to separate networks

            (d) Wax ink is deposited to form 2nd microvascular network

            (e) Wax ink vertical features are printed connecting to both
                networks

            (f) Void space is filled with low viscosity epoxy

            (g) After matrix curing, pluronic ink is removed

            (h) Void space from previous pluronic network is re-infiltrated with
                epoxy

            (i) Wax ink from both microvascular networks is removed

            (j) Networks are filled with resin (blue) in one network and
                 hardener (red) in the second network
                                      Hansen, C. et al. Adv. Mater. 2009, 21, 1–5.
Repeated Repair Cycles
      Once a crack contacts the microvascular network, epoxy resin and
      hardener wick into the crack plane due to capillary forces.

                  Healing Efficiency




                                                Hansen, C. et al. Adv. Mater. 2009, 21, 1–5.
Coaxial Electrospinning of Self-Healing Coatings

Healing agent encapsulated in a bead-on-string structure
and electrospun onto a substrate.
                     Advantages




                                                           Park, J. et al. Adv. Mater.
                                                           2010, 22, 496–499
One-Step Coaxial Electrospinning Encapsulation

                             Spinneret contains two
                             coaxial capillaries

                             Two viscous liquids are fed
                             through inner and outer
                             capillaries simultaneously

                             Electro-hydro-dynamic
                             forces stretch the fluid
                             interface to form coaxial
                             fibers due to electrostatic
                             repulsion of surface charges



                                     Park, J. et al. Adv. Mater. 2010, 22, 496–499
Core–Shell Bead-on-String Structures




Figure. SEM images of a) the core–shell bead-on-string morphology and b) healing agent released from the
capsules when ruptured by mechanical scribing. c) Fluorescent optical microscopic image of sequentially spun   Park, J. et al. Adv. Mater.
Rhodamine B (red) doped part A polysiloxane precursor capsules and Coumarin 6 (green) doped part B capsules.   2010, 22, 496–499
d) TEM image of as-spun bean-on-fiber core/sheath structure.
Self-Healing after Microcapsule Rupture


                          Self-healing by
                          polycondensation of
                          hydroxyl-terminated
                          PDMS and PDES
                          crosslinker catalyzed
                          by organotin.




                                 Park, J. et al. Adv. Mater. 2010, 22, 496–499
Self-Healing by Polymerization




Figure. SEM images of scribed region of the self-healing sample after healing a) 458
crosssection and b) top view of the scribed region on a steel substrate.




        Figure 2. Control and self-healing coating samples that were stored under ambient   Park, J. et al. Adv. Mater.
        conditions for 2 months after 5 days salt water immersion.                          2010, 22, 496–499.c
Nanoscale Shape-Memory Alloys for
  Ultrahigh Mechanical Damping

Nanoscale Pillars of shape-memory alloys exhibit
mechanical damping greater than any bulk material.




                                       San Juan, J. et al. Nature Nanotech., Vol. 4, 2009.
Dissipation of mechanical energy by reversible
transformation between Austenite and Martensite
due to stress.




                                  San Juan, J. et al. Nature Nanotech., Vol. 4, 2009.
Size Effect of Cu-Al-Ni Nanopillars




                                                      Figure. SEM image of Cu–Al–Ni pillar, mean
                                                      diameter of 900 nm.

Cu-Al-Ni pillars were produced                         (1) Stabilization of austenite by
by focused ion beam (FIB)                              elimination of martensite nucleation
micromachining of surface                              sites
sections of Cu-Al-Ni crystals.                         (2) Stabilization of martensite by
                                                       small pillars that relieve elastic energy
San Juan, J. et al. Nature Nanotech., Vol. 4, 2009.    at the surface by crossing the entire
                                                       specimen
Comparison of High Damping Materials




    Merit index = E1/2 ΔW/πWmax
    W – dissipated energy per stress-release cycle
    ΔW- maximum stored energy per unit volume
    E – Young’s modulus              San Juan, J. et al. Nature Nanotech., Vol. 4, 2009.
What is Next ?




Go Nano !

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Self-healing Materials

  • 1. SELF-HEALING MATERIALS Cristina Resetco Polymer and Materials Science
  • 2. Self-Healing Materials Motivation: Self-healing materials are smart materials that can intrinsically repair damage leading to longer lifetimes, reduction of inefficiency caused by degradation and material failure. Applications: shock absorbing materials, paints and anti-corrosion coatings. Outline (1) Restoration of Conductivity with TTF-TCNQ Charge-Transfer Salts (2) Self-Healing Materials with Interpenetrating Microvascular Networks (3) Coaxial Electrospinning of Self-Healing Coatings (4) Nanoscale Shape-Memory Alloys for Ultrahigh Mechanical Damping
  • 4. Self-Healing Materials a) damage is inflicted on the material b) a crack occurs c) generation of a “mobile phase” triggered either by the occurrence of damage (in the ideal case) or by external stimuli. d) damage is removed by directed mass transport towards the damage site and local mending reaction through (re)connection of crack planes by physical interactions and/or chemical bonds e) after the healing of the damage the previously mobile material is immobilised again, resulting in restored mechanical properties http://www.autonomicmaterials.com/technology/
  • 5. Self-Healing Methods Material Design
  • 6. Restoration of Conductivity with TTF-TCNQ Charge-Transfer Salts A new microcapsule system restores conductivity in mechanically damaged electronic devices in which the repairing agent is not conductive until its release. Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
  • 7. Restoration of Conductivity with TTF-TCNQ Charge-Transfer Salts Conductive healing agent is generated upon mechanical damage. Two core solutions travel by capillary action to the relevant damage site before forming the conductive salt. The major advantage of this approach is greater mobility of precursor solutions compared to suspensions of conductive particles. Tetrathiafulvalene Tetracyanoquinodimethane tetrathiafulvalene–tetracyanoquinodimethane Non-conducting Non-conducting Conducting Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
  • 8. Microcapsule Synthesis TTF and TCNQ were individually incorporated into microcapsule cores as saturated solutions in chlorobenzene (PhCl), ethyl phenylacetate (EPA), and phenyl acetate (PA). Poly(urea-formaldehyde) (PUF) core–shell microcapsules were prepared using an in situ emulsification polymerization in an oil-in-water suspension. Figure 1. Optical microscope images from A) an attempt to encapsulate crystalline TTF-TCNQ salt in PA, B) MCs containing Electron impact mass spectra of the powdered TTF-TCNQ salt suspended in PA; inset: ruptured MCs containing powdered TTFTCNQ salt in PA, C) TTF-PA MCs, and dried microcapsule core solutions D) TCNQ-PA MCs. All scale bars are 200mm. confirmed the presence of TTF and TCNQ in the microcapsules. Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
  • 9. Microencapsulation by in-situ Polymerization Microencapsulation of DCPD utilizing acid-catalyzed in situ polymerization of urea with formaldehyde to form capsule wall. Brown, E. et al.; J. Microencapsulation, 2003, vol. 20, no. 6, 719–730
  • 10. Damage and Formation of Charge-Transfer Salt Figure. Microcapsules crushed between two glass slides: A) 50mg PAMCs; B) 50mg TTF-PA MCs; C) 50mg TCNQ-PA MCs; D) 50mg each TTFPA and TCNQ-PA MCs. When mixtures of TTF and TCNQ microcapsules were ruptured, a dark-brown color was immediately observed, indicative of the TTF-TCNQ charge- transfer salt formation. IR spectroscopy was used to verify charge-transfer salt formation. Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
  • 11. Restoration of Conductivity by TTF-TCNQ Charge-Transfer Salt Figure 7. I–V measurements of analytes on glass slides measured between two tungsten probe tips spaced approximately 100mm apart for neat ruptured TTF-PA, TCNQ- PA, and TTF-PA:TCNQPA in a 1:1 ratio (wt%) microcapsules. Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
  • 12. Optimization of Precursor Concentration Moore, J. et al. Adv. Funct. Mater. 2010, 20, 1721–1727.
  • 13. Self-Healing Materials with Interpenetrating Microvascular Networks Key advances in direct-write assembly: Two fugitive organic inks possess similar Healing strategy mimics viscoelastic behavior, but different temperature- human skin, in which a minor dependent phase change responses. cut triggers blood flow from the capillary network in the underlying dermal layer to the wound site. Hansen, C. et al. Adv. Mater. 2009, 21, 1–5.
  • 14. Direct-Write Assembly with Dual Fugitive Inks (a) Epoxy substrate is leveled for writing (b) Wax ink (blue) is deposited to form one network (c) Pluronic ink (red) is deposited to separate networks (d) Wax ink is deposited to form 2nd microvascular network (e) Wax ink vertical features are printed connecting to both networks (f) Void space is filled with low viscosity epoxy (g) After matrix curing, pluronic ink is removed (h) Void space from previous pluronic network is re-infiltrated with epoxy (i) Wax ink from both microvascular networks is removed (j) Networks are filled with resin (blue) in one network and hardener (red) in the second network Hansen, C. et al. Adv. Mater. 2009, 21, 1–5.
  • 15. Repeated Repair Cycles Once a crack contacts the microvascular network, epoxy resin and hardener wick into the crack plane due to capillary forces. Healing Efficiency Hansen, C. et al. Adv. Mater. 2009, 21, 1–5.
  • 16. Coaxial Electrospinning of Self-Healing Coatings Healing agent encapsulated in a bead-on-string structure and electrospun onto a substrate. Advantages Park, J. et al. Adv. Mater. 2010, 22, 496–499
  • 17. One-Step Coaxial Electrospinning Encapsulation Spinneret contains two coaxial capillaries Two viscous liquids are fed through inner and outer capillaries simultaneously Electro-hydro-dynamic forces stretch the fluid interface to form coaxial fibers due to electrostatic repulsion of surface charges Park, J. et al. Adv. Mater. 2010, 22, 496–499
  • 18. Core–Shell Bead-on-String Structures Figure. SEM images of a) the core–shell bead-on-string morphology and b) healing agent released from the capsules when ruptured by mechanical scribing. c) Fluorescent optical microscopic image of sequentially spun Park, J. et al. Adv. Mater. Rhodamine B (red) doped part A polysiloxane precursor capsules and Coumarin 6 (green) doped part B capsules. 2010, 22, 496–499 d) TEM image of as-spun bean-on-fiber core/sheath structure.
  • 19. Self-Healing after Microcapsule Rupture Self-healing by polycondensation of hydroxyl-terminated PDMS and PDES crosslinker catalyzed by organotin. Park, J. et al. Adv. Mater. 2010, 22, 496–499
  • 20. Self-Healing by Polymerization Figure. SEM images of scribed region of the self-healing sample after healing a) 458 crosssection and b) top view of the scribed region on a steel substrate. Figure 2. Control and self-healing coating samples that were stored under ambient Park, J. et al. Adv. Mater. conditions for 2 months after 5 days salt water immersion. 2010, 22, 496–499.c
  • 21. Nanoscale Shape-Memory Alloys for Ultrahigh Mechanical Damping Nanoscale Pillars of shape-memory alloys exhibit mechanical damping greater than any bulk material. San Juan, J. et al. Nature Nanotech., Vol. 4, 2009.
  • 22. Dissipation of mechanical energy by reversible transformation between Austenite and Martensite due to stress. San Juan, J. et al. Nature Nanotech., Vol. 4, 2009.
  • 23. Size Effect of Cu-Al-Ni Nanopillars Figure. SEM image of Cu–Al–Ni pillar, mean diameter of 900 nm. Cu-Al-Ni pillars were produced (1) Stabilization of austenite by by focused ion beam (FIB) elimination of martensite nucleation micromachining of surface sites sections of Cu-Al-Ni crystals. (2) Stabilization of martensite by small pillars that relieve elastic energy San Juan, J. et al. Nature Nanotech., Vol. 4, 2009. at the surface by crossing the entire specimen
  • 24. Comparison of High Damping Materials Merit index = E1/2 ΔW/πWmax W – dissipated energy per stress-release cycle ΔW- maximum stored energy per unit volume E – Young’s modulus San Juan, J. et al. Nature Nanotech., Vol. 4, 2009.
  • 25. What is Next ? Go Nano !

Editor's Notes

  1. The conductive tetrathiafulvalene – tetracyanoquinodimethane (TTF-TCNQ) charge-transfer sal t forms from TTF and TCNQ precursors rapidly at room temperature. Individually, TTF and TCNQ are soluble in a variety of organic solvents and are non-conductive.
  2. Gold lines were deposited o n glass slides with gaps of varying distances using standard photolithography techniques . An excess of ruptured microcapsules was deposited onto the substrate over the gaps . Tungsten probe tips were used to make contact with the gold lines .
  3. 3-D interpenetrating microvascular network is embedded to enable repeated, autonomous healing of mechanical damage.
  4. Ga+ primary ion beam hits the sample and sputters a small amount of material, which leaves the surface as either secondary ions (i+ or i-) or neutral atoms (n 0 ). The primary beam also produces secondary electrons (e - ). As the primary beam rasters the sample surface, the signal from the sputtered ions or secondary electrons is collected to form an image.