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MATERIAL SCIENCE
ENG. KAREEM. H. MOKHTAR
CRYSTAL STRUCTURES
• Coordination # = 6 (# nearest neighbors)
SIMPLE CUBIC STRUCTURE (SC)
• Coordination # = 8
• Atoms touch each other along cube diagonals.
BODY CENTERED CUBIC STRUCTURE (BCC)
• Coordination # = 12
• Atoms touch each other along face diagonals.
FACE CENTERED CUBIC STRUCTURE (FCC)
ATOMIC PACKING FACTOR (APF)
APF =
Volume of atoms in unit cell*
Volume of unit cell
*assume hard spheres
close-packed directions
a
R=0.5a
contains 8 x 1/8 =
1 atom/unit cell
APF =
a3
4
3
p (0.5a) 3
1
atoms
unit cell
atom
volume
unit cell
volume
= 0.52
ATOMIC PACKING FACTOR: SCC
ATOMIC PACKING FACTOR: BCC
a
APF =
4
3
p ( 3a/4)3
2
atoms
unit cell atom
volume
a3
unit cell
volume
length = 4R =
Close-packed directions:
3 a
• APF for a body-centered cubic structure
a
R
a
2
a
3
= 0.68
ATOMIC PACKING FACTOR: FCC
maximum achievable APF
APF =
4
3
p ( 2a/4)3
4
atoms
unit cell atom
volume
a3
unit cell
volume
Close-packed directions:
length = 4R = 2 a
Unit cell contains:
6 x1/2 + 8 x1/8
= 4 atoms/unit cell
a
2 a
=0.74
ALLOYS
PHASE DIAGRAM
A phase diagram shows the phases
and their compositions at any combination
of temperature and alloy composition
SOLUBILITY
• how much of each material or component we can combine without producing an
additional phase
• Unlimited Solubility
• When we pour a substance into another and stir, and only one phase is produced
regardless the quantity.
• Limited Solubility
• when we pour a substance into another and stir, and two phases is produced after
a certain amount.
CONDITIONS FOR UNLIMITED SOLID SOLUBILITY
• the Hume-Rothery rules, are as follows:
• 1. Size factor: The atoms or ions must be of similar size, with no more than a 15%
difference in atomic radius
• 2. Crystal structure: The materials must have the same crystal structure
• 3. Valence: The ions must have the same valence
• 4. Electronegativity: The atoms must have approximately the same electronegativity.
BINARY PHASE DIAGRAMS
• When only two elements or two compounds are present in a material, a binary
phase diagram can be constructed.
LIQUIDUS AND SOLIDUS CURVES
Liquidus temperature is the temperature
above which a material is completely liquid
Solidus temperature is the temperature
below which the alloy is 100% solid.
HOW TO DETERMINE A COMPOSITION
A tie line is a horizontal line within a two-phase
region drawn at the temperature of interest
QUESTION 1
Determine the composition of each phase in a
Cu-40% Ni alloy at 1300°C, 1270°C, 1250°C,
and 1200°C
SOLUTION
1300°C: Only liquid is present
The liquid must contain 40%Ni
1270°C:Two phases are present
the liquid contains 37% Ni, and the solid contains 50% Ni.
1250°C: two phases are present.
the liquid contains 32% Ni, and the solid contains 45% Ni.
1200°C: Only solid is present, so the solid must
contain 40% Ni.
Section 3 .pptx

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Section 3 .pptx

  • 3. • Coordination # = 6 (# nearest neighbors) SIMPLE CUBIC STRUCTURE (SC)
  • 4. • Coordination # = 8 • Atoms touch each other along cube diagonals. BODY CENTERED CUBIC STRUCTURE (BCC)
  • 5. • Coordination # = 12 • Atoms touch each other along face diagonals. FACE CENTERED CUBIC STRUCTURE (FCC)
  • 6. ATOMIC PACKING FACTOR (APF) APF = Volume of atoms in unit cell* Volume of unit cell *assume hard spheres
  • 7. close-packed directions a R=0.5a contains 8 x 1/8 = 1 atom/unit cell APF = a3 4 3 p (0.5a) 3 1 atoms unit cell atom volume unit cell volume = 0.52 ATOMIC PACKING FACTOR: SCC
  • 8. ATOMIC PACKING FACTOR: BCC a APF = 4 3 p ( 3a/4)3 2 atoms unit cell atom volume a3 unit cell volume length = 4R = Close-packed directions: 3 a • APF for a body-centered cubic structure a R a 2 a 3 = 0.68
  • 9. ATOMIC PACKING FACTOR: FCC maximum achievable APF APF = 4 3 p ( 2a/4)3 4 atoms unit cell atom volume a3 unit cell volume Close-packed directions: length = 4R = 2 a Unit cell contains: 6 x1/2 + 8 x1/8 = 4 atoms/unit cell a 2 a =0.74
  • 11. PHASE DIAGRAM A phase diagram shows the phases and their compositions at any combination of temperature and alloy composition
  • 12. SOLUBILITY • how much of each material or component we can combine without producing an additional phase • Unlimited Solubility • When we pour a substance into another and stir, and only one phase is produced regardless the quantity. • Limited Solubility • when we pour a substance into another and stir, and two phases is produced after a certain amount.
  • 13. CONDITIONS FOR UNLIMITED SOLID SOLUBILITY • the Hume-Rothery rules, are as follows: • 1. Size factor: The atoms or ions must be of similar size, with no more than a 15% difference in atomic radius • 2. Crystal structure: The materials must have the same crystal structure • 3. Valence: The ions must have the same valence • 4. Electronegativity: The atoms must have approximately the same electronegativity.
  • 14. BINARY PHASE DIAGRAMS • When only two elements or two compounds are present in a material, a binary phase diagram can be constructed.
  • 15. LIQUIDUS AND SOLIDUS CURVES Liquidus temperature is the temperature above which a material is completely liquid Solidus temperature is the temperature below which the alloy is 100% solid.
  • 16.
  • 17. HOW TO DETERMINE A COMPOSITION A tie line is a horizontal line within a two-phase region drawn at the temperature of interest
  • 18. QUESTION 1 Determine the composition of each phase in a Cu-40% Ni alloy at 1300°C, 1270°C, 1250°C, and 1200°C
  • 19. SOLUTION 1300°C: Only liquid is present The liquid must contain 40%Ni 1270°C:Two phases are present the liquid contains 37% Ni, and the solid contains 50% Ni. 1250°C: two phases are present. the liquid contains 32% Ni, and the solid contains 45% Ni. 1200°C: Only solid is present, so the solid must contain 40% Ni.