Rubena SBU-SAS

ORGANIORGANIZZATIONAL STRUCTURE OF CGSATIONAL STRUCTURE OF CGS
TYRE
DIVISION
Production
TECHNICAL RUBBER
DIVISION
OTHER
COMPANIES
ProductionProduction
Czech Rep. - Prague
Czech Rep. - Zlín
Czech Rep. - Otrokovice
USA, Iowa.- Charles City
Sales organisations
Sales office
Testing Centrum
& Mould Production
Joint - venture
Germany - Munich
UK - Kingś Lynn
Croatia –
Poland –
Czech Republic –
Russia –
USA –
Czech Rep. - Hradec Králové
Czech Rep. - Náchod
Czech Rep. - Velké Poříčí
Mexico - Silao
Bulgaria - Plovdiv
Czech Rep. - Praha
Czech Rep. - Zlín
Czech Rep. – Velké Poříčí
Slovenia – Ptuj
Sales office
Germany - Munich
SAVA GTI d.o.o.
SAVATECH
d.o.o.
Slovenia – Kranj
Russia – Jaroslavl
Sales organisations
Germany - Hanover
UK - Kingś Lynn
Italy - Milan
Spain - Madrid
Austria - Traiskirchen
France - Dijon
Mexico - Mexico City
Brazil - Vitoria
Switzerland - Luzern

SBU SAS
(Sealing & Antivibration
Solutions)
SBU VELO
(Bicycle Tyres & Tubes)
SBU
Special Products
SBU
Compounds
INTERNAL STRUCTURE OF RUBENA
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS

ISO 9001ISO 9001
ISO 14001ISO 14001
ISO/TS 16949ISO/TS 16949

Indicators total in thousands EUR
2009 2010 2011 2012
Strategy
2018
Rubena Sales
59 147 83 319 100 352 95 918 121 124
(goods, products, services)
exchange rate CZK/EUR 26,930 26,465 25,060 25,800 25,150
Export 62% 67% 68% 67% 69%
Czech Republic 38% 33% 32% 33% 31%

SAS Sales 27 000 40 404 46 775 42 662 52 148
VELO Sales 11 045 14 372 18 574 19 238 25 003
Special Production Sales 14 212 20 066 20 982 20 850 26 811
Compounds Sales 5 690 7 996 12 514 11 753 15 488
Investments 1 318 465 4 002 2 822 6 096
Employees 1 534 1 679 1 711 1 662 1 835

Sales by Commodities
Sales by Territories
2011
SAS
47%
Tyres & Tubes
19%
Special Production
21%
Compounds
13%
2012
SAS
46%
Tyres & Tubes
20%
Special Production
22%
Compounds
12%
2011
Others
7%
Western Europe
45%
Czech Republic
32%
Eastern Europe
16%
2012
Others
8%
Western Europe
42%Czech Republic
33%
Eastern Europe
17%

TECHNICAL RUBBER DIVISION
Mexico CGS Automotive project
First stage: Production of brake booster diaphragms.
Turnover 2012, 3 500 000 US
Number of employees 47, (39 operators, 8 white collars)
Number of machines 16.
Second stage: Production of rubber to metal bonded parts and moulded parts for
various applications

Production Programme
Rubber-metal parts Rubber moulded partsSealing elements
Brake booster diaphragms

Rubber to Metal Products
Designed for vibration control.
 Cylindrical, Disc and Conical Springs
 Bushings
 Buffers
 Construction Bearings
 Special Mounts

Mounts and bushings for passenger cars.

Mounts and bushings for truck, construction vehicle and rail industries.

Moulded Parts
Moulded Parts are utilized especially for protection of movable machine parts,
shock absorption, noise - vibration reduction etc. They are made of various
compounds – SBR, NBR, EPDM, ECO, AEM,H-NBR, CR, CSM, FKM, AU.
 Bushings
 Cable Sleeves
 Dust Guards
 Covers
 Bumpers
 Hoses
 Rubber Springs
 Diaphragms
 Special O – rings
Bellows
Diaphragm for brake
boosters

They are designed for sealing areas of machine parts and assemblies filled with oils,
greases, fuels and other industrial liquids.
 Rotary Shaft Seals
 Valve Stem Seals
 Bearing Seals
 Shock Absorber Seals
 Pneumatic Cylinder Seals
Sealing Elements
Crank shaft seals
Rotary
shaft seal

Reference list
Direct Supplies Sub Supplies Non Automotive

Group technical development
Provides
 concepts, design, calculations, simulations
 compounds design
 parts tuning and complete tests
Resources
 44 engineers working for R&D and 35 in industrial engineering
 in-house test laboratories, compounds laboratories, prototype workshop, tools manufacturing
Design and computation
 Design tools Pro/ENGINEER-Wild Fire, Catia, AutoCAD
 Virtual injection moulding
 FEA computation - MARC, MENTAT.

 In – house compounds design and tunning
 Chemicals and compounds testing
Technical development - Compounds

Metrology and product test
Dimensional measurement
equipment
• 3D contact dimensional
measurements system WENZEL
• Optical system Mitutoyo
• Camera system
• Standard gauges and callipers
Static properties measurement
devices
• UTS 10 kN
• UTS 100 kN
• Schopper 10 kN

Rotary shaft seal leakage test
stands
Valve stem seal test stand
Dynamic properties and durability
measurement systems
• Schenck: 10kN, 0 to 400 Hz
• Tester P1: 10 kN
• Multiaxial hydropuls INOVA
• klimatic chamber (-40°Cup to+250 °C)
Dynamic signal measurement
• Multianalyzer PULSE
Product and lifetime test Multi axis dynamic test stand

Production

Rubber products
Seals Bellows
Pipes Gaskets
Pipes with valves Covers
Grommets Rubber -foil products
Pipeline seals Rubber with plastics
Rubber profiles
Solid and cellular rubber profiles
A wide range of rubber profiles of various shapes, cross
sections, colours, hardness and dimensions is available for the
application in:
Automotive
Construction
White goods
Industrial applications

Production programme
Hoses reinforced with fabric
 coupling
 elbowes
 reductions
Silicone HTV + LSR mechanical rubber
 O-rings
 flat rings
 collars
 cuffs
 bushings
 stops
 foils
Silicone profiles

Strategic goals of Technical Rubber Division
 to provide progressive growth of turnover in the next 5 years
 to provide permanent competitiveness with respect to price, function and quality
 constant improvement of customer services
 to become a strategic supplier of our customers
 to extend cooperation with OEMs and their suppliers
 to increase a level of cooperation with our customers by permanent improvement in
manufacturing processes and product supplies

Thank you for your attention
RUBENA a.s.RUBENA a.s.
Akademika Bedrny 531/8aAkademika Bedrny 531/8a
500 03 Hradec Králové500 03 Hradec Králové
Czech RepublicCzech Republic
tel.: 00420/49/5753 111tel.: 00420/49/5753 111
fax: 00420/49/5753 186fax: 00420/49/5753 186
e-mail: rubena@rubena.cgs.cze-mail: rubena@rubena.cgs.cz
http://www.cgs.euhttp://www.cgs.eu

Rubena SBU-SAS

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