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175 Lpi 150 Lpi 120 Lpi 100 Lpi
ENGRAVING
MESIN ENGRAVING :
o HELL K500
o HELL K50
o HELL K5
o GRAVOSTAR 21C
ENGRAVING
Hal-hal yang perlu diperhatikan dalam Engraving
o menentukan raster (150lpi, 175lpi)
o menentukan sudut / angel (0,2,4)
o penggunaan diamond (120o atau 130o )
o jenis cetakan ( cetak atas / surface atau cetak bawah / reverse )
o mencari nilai shadow, midtone, highligh sebelum engraving
Persiapan sebelum Engraving :
o Cylinder di lapis tembaga (Cu)
o Pengukuran kekerasan setiap cylinder sebelum produksi ( 195 – 225 Hv )
o Pengukuran ketebalan setiap cylinder ( 100 micron atau lebih )
o Stepping untuk urutan cylinder
o Penyimpanan dengan suhu dan kelembaban yang baik
Persiapan pembuatan cylinder
Copper Plating
• Pencucian
Bahan : - Sabun deterjen
- Calsium Carbonat
- HCl / H2SO4
- Amplas
• Nickel Plating
Bahan : - Plat Nickel
- Nickel Sulfat ( NiSO4)
- Nickel Clorida (NiCl2)
- Baric Acid (H3BO3)
• Copper Plating
Bahan : - Copper Ball (Anode)
- Copper Sulfat
- Asam Sulfat
- Aquadest
- Aditive
Proses Copper Plating
• Waktu = tergantung besar nya ukuran keliling cylinder
• tebalnya penambahan micron di cylinder
• Pelapisan rata-rata 100-200 micron
• Waktu +/- 2jam
• Temperatur = +/- 30oC
• Arus listrik = 15 – 20 A/dm2
• Kekerasan = 195 – 225 Hv
Chrome Plating
• Bahan yang diperlukan :
o Plat timbal sebagai Anode
o Cromic Acid (Cro3)
o Asam Sulfur (H2SO4)
o Katalisator
• Waktu = 30 menit
• Temperatur = 55 - 60oC
• Arus listrik = 40 – 60 A/dm2
• Kekerasan = 1150 – 1300 Hv
• Ketebalan = 10 micron
Proses Chrome Plating
Roll Aniloxcylinder 2.ppt

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Roll Aniloxcylinder 2.ppt

  • 1.
  • 2.
  • 3. 175 Lpi 150 Lpi 120 Lpi 100 Lpi
  • 4.
  • 5. ENGRAVING MESIN ENGRAVING : o HELL K500 o HELL K50 o HELL K5 o GRAVOSTAR 21C
  • 6. ENGRAVING Hal-hal yang perlu diperhatikan dalam Engraving o menentukan raster (150lpi, 175lpi) o menentukan sudut / angel (0,2,4) o penggunaan diamond (120o atau 130o ) o jenis cetakan ( cetak atas / surface atau cetak bawah / reverse ) o mencari nilai shadow, midtone, highligh sebelum engraving
  • 7. Persiapan sebelum Engraving : o Cylinder di lapis tembaga (Cu) o Pengukuran kekerasan setiap cylinder sebelum produksi ( 195 – 225 Hv ) o Pengukuran ketebalan setiap cylinder ( 100 micron atau lebih ) o Stepping untuk urutan cylinder o Penyimpanan dengan suhu dan kelembaban yang baik
  • 8.
  • 10. Copper Plating • Pencucian Bahan : - Sabun deterjen - Calsium Carbonat - HCl / H2SO4 - Amplas • Nickel Plating Bahan : - Plat Nickel - Nickel Sulfat ( NiSO4) - Nickel Clorida (NiCl2) - Baric Acid (H3BO3) • Copper Plating Bahan : - Copper Ball (Anode) - Copper Sulfat - Asam Sulfat - Aquadest - Aditive
  • 11. Proses Copper Plating • Waktu = tergantung besar nya ukuran keliling cylinder • tebalnya penambahan micron di cylinder • Pelapisan rata-rata 100-200 micron • Waktu +/- 2jam • Temperatur = +/- 30oC • Arus listrik = 15 – 20 A/dm2 • Kekerasan = 195 – 225 Hv
  • 12. Chrome Plating • Bahan yang diperlukan : o Plat timbal sebagai Anode o Cromic Acid (Cro3) o Asam Sulfur (H2SO4) o Katalisator • Waktu = 30 menit • Temperatur = 55 - 60oC • Arus listrik = 40 – 60 A/dm2 • Kekerasan = 1150 – 1300 Hv • Ketebalan = 10 micron Proses Chrome Plating

Editor's Notes

  1. ----- Meeting Notes (10/06/14 22:05) ----- Perkenalan tentang Royalindo
  2. ----- Meeting Notes (10/06/14 22:05) ----- Perkenalan tentang Royalindo
  3. ----- Meeting Notes (10/06/14 22:05) ----- Perkenalan tentang Royalindo
  4. ----- Meeting Notes (10/06/14 22:05) ----- Perkenalan tentang Royalindo
  5. ----- Meeting Notes (10/06/14 22:05) ----- Sekilas tentang pembuatan cylinder Dari pipa besi biasa sampai ke hasil jadi