Project A involves inserting 3 kinds of parts (A, B, C) totaling 4 parts. Parts A and B are packed in tubes, while part C is glued to a tray. The work area should be within 200mm x 200mm. Project B involves inserting 2 kinds of parts (D, E) totaling 3 parts. Parts D and E are packed in tubes and plastic plates, respectively, within a 200mm x 200mm area. Project C involves inserting a single large RJ45 part using a large claw. It is packed on a rubber plate and packaging depends on the goods.

1. Robot automatic plug-in
PCB board auto insertion

2. Product

3. Project A
• Plan A
• Seeing the picture:
• Chief insert three kinds of parts
• Insert figure(A)1,(B) 2,(C)1
• Four parts in total
• A and B is packed in tubes,C is glue in
tray,It would be better the area is within
• 200mmx200mm

4. Project B
• Project B.
• Seeing the picture Insert two kinds of parts.
• Attachment figure (D)2 .(E)1
• Three patrs in total.
• Packing with tubes.(D),(E)Packing with
plastic plate.200mmX 200mm.

5. Project C
• Insert a big RJ 45
(1X3)
• Use a big claw to
take and insert.
• Packing with a
rubber plate.
• Packaging
depends on the
goods.

6. General assembly
drawing

7. Lifting platform device
• rack shelf stack
automatic rising-
lowering

8. Automatic feed

9. • Cylinder push-off plate after rise a
layer ,return the empty plate after
fetched 。
cylinder
push pedal

10. Reclaiming device
counterpoint
shot
gas
finger

11. emptying
CCD shot

12. Material rack Keep-off rod ， pull up
after on key

13. 2 to 2.5 seconds for
each part to plugin

14. content:
•It is a four axis manipulator.(move X,Y, Z, R).The route is 550MM x 270 degree.
•On the machine
There is one to two sets of feed system.It feeds by gas.
Another watching the part bottom by CCD 1.
•CCD1 is to check whether the parts is normal and correct position center.
•If the material is bad it will stop to plugged, the computer will amend automatic,if
the location is not on center .
•CCD 2.is to check whether the PCB place need to revise.If needed,the computer
will correct automatic.

15. Plug-in process
• 1 .PCB comes to the front of the machine.
• 2. location
• 3.manipulator take material from the feeder .
• 4.Then come to CCD 1.take photo to correct and check whether the
parts is workable.
• 5.Then to PCB board,use CCD 2. to take photo and correct
position.
• 6.Insert parts normally.
• 7.Insert another part.
• 8.After repeat insert the same patrs,
• 9.zip up PCB location down.PCB comes to next position.
• 10.zip up and put another PCB board and locate.

16. Thanks for watching!