Prism Group's corporate Presentation

SUPPLYING CUSTOM DESIGNED
PAINTING/ POWDER COATING LINES.
SUPPLYING PRE-DESIGNED, PACKAGED
PAINTING AND POWDER COATING
LINES, PAINT BOOTHS.
SUPPLYING E – COAT, ROBOTIC
PAINTING LINES TO CARS, TRUCKS,
TIER – 1 AUTOCOMPONENTS.
Germany / India

Engineering
(Germany, India,
USA)
Project
Management
( India &
Germany )
Design
(Germany &
USA )
Manufacturing
(India or
Germany)
Installation
& Commissioning
(Germany &
India )
Service Support
(World Wide)
Concept &
Consultancy
(Germany &
USA)

PAINTING
LINES
BLAST
ROOMS &
PAINT
BOOTHS
E – COAT
LINES
POWDER
COATING
LINES

Europe
India
South East Asia & China
The Middle East
Eqypt & Turkey
North America & South America
170
140
80
70
25
15
Number of Installations in Various Geographical Regions
Number Of Installations

0
5
10
15
20
25
30
35
40
45
Number of Installations
Number of Plants Installed

0
1
2
3
4
5
6
7
8
9
10
Number of Installations
Number of Plants Installed

Corporate Social Responsibility
• Initiatives in Rural sanitation and upkeep of villages in western Tamilnadu
It is not only Business in Prism

Sales Network
• Chicago • Bangkok • Singapore • Ho Chi Minh City • Shanghai • Moscow
• Chennai • Pune • Delhi • Baroda • Dubai • Cairo • Dammam • Stuttgart

1
• Painting Lines
2
• Powder Coating Lines
3
• Blast Rooms & Paint Booths

Painting line for assembled machine – Volvo
Bangalore

REAL TIME MONITORING AND MODIFICATION IN PID VALUES TO MAKE BOOTHS MORE
COMFORTABLE AND OVEN AT PROPER TEMPERATURE

•Painting as per the bar
code values read from
Engines
•Uniform painting
which gives uniform
thickness all over the
engine
•Emergency controls to
pause and restart the
painting.
•Communication
through Profibus
•Paint reaches all
the points in the
engines


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









Exhaust BOOTH
PUMP
P.1
VP1P.3
AG.2
AUTOMATICSLUDGE REMOVAL SYSTEM
AG.1
WATER TANK (PIT TANK)
CHEMICAL DOSINGGROUPPUMP

• The change of water in the spray booth must be carried
out only every 12 months maximum.
• The automatically extracted sludge has a very low
volume.
• By continuous mud extraction ,the booth water volume
will be reduced of 70%
• Spray booths maintenance coasts will be reduced of more than 90%
• Our plants are completely automatic and the operation is
very easy to operate.
• The size of the pit required is negligible while comparing
to the conventional type systems.
• The percentage of paint in the circulating water will be
maintained at a level of < 0.2% at any time.

POWER AND FREE CONVEYOR SYSTEM

ELECTRICAL PANELS/ CUBICLES
TRANSFORMERS CONSTRUCTION MACHINERY
ALUMINIUM & ARCHITECTURAL
COMPONENTS
Contd.

VALVES
AGRICULTURAL IMPLEMENTS
Contd.
STEEL FURNITURE
ELEVATORS

DISH ANTENNA
CONSUMER DURABLES
PALLET TRUCKS

HOLLOW CONE
FLAT JET
V - JET
NOZZLES AND ACCESSORIES
S P R A Y T U N N E L
------------------------
TUNNEL
MAINTENANCE DOOR
FILTER
TANK
VERTICAL PUMP
RISER
NOZZLE
CONVEYOR
SUPPORT
DRAIN
OVERFLOW
TO SPARY
FOR NOZZLES
CONN.
FOR NOZZLE
QUICK RELEASE COUPLINGS
END CLOSING
SPRAY PRETREATMENT

SPRAY PRETREATMENT – NOZZLES & RISERS ARRANGEMENT

DIP PRETREATMENT SYSTEM WITH HOIST

DIP PRETREATMENT SYSTEM WITH TRANSPORTER

PROCESS MONITORING - SCADA CONTROLS

POWDER COATING BOOTH – STAINLESS STEEL CONSTRUCTION

POWDER COATING BOOTH FOR CONSTRUCTION MACHINERY

POWDER COATING BOOTH WITH RECOVERY SYSTEM

INSIDE VIEW OF POWDER COATING BOOTH

POWDER COATING BOOTH – PLASTIC CONSTRUCTION

POWDER COATING BOOTH WITH CARTRIDGE RECOVERY SYSTEM

POWDER COATING BOOTH WITH CYCLONE AND CARTRIDGE
AFTER FILTER RECOVERY SYSTEM

MULTICYCLONE RECOVERY SYSTEM FOR POWDER COATING BOOTH

MULTICYCLONE WITH CARTRIDGE AFTER FILTER RECOVERY SYSTEM
FOR POWDER COATING BOOTH

POWDER CURING OVEN – VARIOUS TYPES

INSIDE VIEW OF POWDER CURING OVEN

GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR

PRISM’S ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN

ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN

ELEVATED ‘OVEN – COMPONENT ENTRY AND EXIT

COMBINATION OF DRYING AND CURING OVENS

LAMELLAR CLARIFIER FOR PHOSPHATE SLUDGE REMOVAL

FILTER PRESS FOR PHOSPHATE SLUDGE REMOVAL

DEMINERALISED WATER RECYCLING PLANT

SCOPE OF PRESENTATION
1.BLASTING
SYSTEMS
2.PAINT BOOTHS

Blasting is a process in surface preparation
for cleaning metal objects free oil and rust
and leaves the surface ready for painting or
bonding.
Types of blasting
1.Centrifugal Blasting
2.Wheel type Blasting

Our business associate CLEMCO INTERNATIONAL
GMBH is the European headquartered Clemco
Industries, the world's largest manufacturer of
air-powered blast equipment used to remove
Mill scale of rolled steel, De scale the forgings,
Clean sand castings, Deburring of Gear
components, remove coatings, to prepare the
surface for further Coating process

No Job too big, even for the
biggest jobs CLEMCO
designed a wide range of Bulk
Blasters. Customers can
choose between 1.500 and
10.000 Liter capacity, either
stationary or portable design.
On request we offer mobile
units Highway towable. The
additional choice on outlet
quantities makes any BIG
CLEM to fit your needs.

Abrasive Blast cleaning requires specially
designed protective clothing and an air-fed
respirator. CLEMCO´s Apollo helmets, blast
suits, filters and related equipment deliver the
highest level of protection you can buy.
Wearing CLEMCO Operator Safety Equipment
lets you concentrate on the job of abrasive
blasting. Inside your comfortable Apollo
helmet, you breathe clean, filtered air, while
the CLEMCO blast suit and gloves protect you
from rebounding abrasive.

Inner tube of wear-resistant rubber or super wear-resistant rubber
quality
Intermediate layers for higher pressures or high flexibility
Working pressure: 12 bar

Special Nozzles: Angle nozzles with single or multiple orifices Flange
mount nozzles fit quick coupling nozzles holders
Jacketing Materials: Aluminum, Urethane Rubber
Liner Materials: Silicon Carbide, Tungsten Carbide,
Boron Carbide.

The RMS 2000 is a consequent further development of the prior model
RMS-100. Offering highest operating comfort, minimized pressure loss,
quick reaction time as trouble free working, she sets new standards and
has highest reputation in the market within the pneumatic Control Valve.
With the following accessories you make the RMS 2000 a complete
package of highest reliable pneumatic or electro-pneumatic remote
control system

 Metering and valve actuation are
separate functions
 Accurately meter all common blast
media
 Fail-to-Safe design stops media
flow instantly if air or electric
power is interrupted
 Works with pneumatic or electric
remote controls
 Installs in minutes on most blast
machines.

1. 6 mm Nozzle - 10 Sq Mt / Hr
3. 9.5 mm Nozzle - 22 Sq Mt / Hr

Pressure at the Nozzle (psi)
Nozzle
Orifice 50 60 70 80 90 100 125 140
Air (In cfm)
Abrasive
& HP requirements
No. 2
(1/8")
11
.57
67
2.5
13
.77
77
3
15
.88
88
3.5
17
1.01
101
4
18.5
1.12
112
4.5
20
1.23
123
5
25
1.52
152
5.5
28
1.70
170
6.2
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 3
(3/16")
26
1.5
150
6
30
1.71
171
7
33
1.96
196
8
38
2.16
216
9
41
2.38
238
10
45
2.64
264
10
55
3.19
319
12
62
3.57
357
13
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 4
(1/4")
47
2.68
268
11
54
3.12
312
12
61
3.54
354
14
68
4.08
408
16
74
4.48
448
17
81
4.94
494
18
98
6.08
608
22
110
6.81
681
25
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 5
(5/16")
77
4.68
468
18
89
5.34
534
20
101
6.04
604
23
113
6.72
672
26
126
7.40
740
28
137
8.12
812
31
168
9.82
982
37
188
11.0
1100
41
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 6
(3/8")
108
6.68
668
24
126
7.64
764
28
143
8.64
864
32
161
9.60
960
36
173
10.52
1052
39
196
11.52
1152
44
237
13.93
1393
52
265
15.60
1560
58
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 7
(7/16")
147
8.96
896
33
170
10.32
1032
38
194
11.76
1176
44
217
13.12
1312
49
240
14.48
1448
54
254
15.84
1584
57
314
19.31
1931
69
352
21.63
2163
77
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 8
(1/2")
195
11.60
1160
44
224
13.36
1336
50
252
15.12
1512
56
280
16.80
1680
63
309
18.56
1856
69
338
20.24
2024
75
409
24.59
2459
90
458
27.54
2754
101
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp

Abrasive Characteristics Comparison
Material Mesh
Size
Shape Density
lbs/ft3
Mohs Friability Init.
Cost
No. of
Cycles
Per use
Cost
Source Typical
Applications
Sil. Sand 6-270 100 5.0-6.0 high low 1 med. nat. Outdoor blast cleaning
Min. Slag 8-80 85-112 7.0-7.5 high med. 1 - 2 med. b-p Outdoor blast cleaning
Steel Grit 10-325 230 8.0 low high 200+ med. mfg. Removing heavy scale
Steel Shot 8-200 280 8.0 low high 200+ low mfg. Cleaning, peening
Al. Oxide 12-325 125 8.0-9.0+ med. high 6 - 8 med. mfg. Cleaning, finishing,
deburring, etching
Glass Bead 10-400 85-90 5.5 med. med. 8 - 10 low mfg. Cleaning, finishing
Plastic 12-80 45-60 3.0-4.0 low/med. high 8 - 10 med. mfg. Paint stripping,
deburring, cleaning
Wheat Starch 12-50 90 2.8-3.0 high high 1 high b-p Paint stripping,
cleaning
Corn Cob 8-40 35-45 2.0-4.5 med. low 4 - 5 low b-p Removing paint from
delicate surfaces
= Angular = Spherical nat = Natural b-p = By-product mfg. = Manufactured

 Screw Conveyor system for recovering and Loading onto the Bucket
Elevator or Vacuum Suction system.

 Belt Conveyor system can be offered as an alternative for recovering
the grits/shots and Loading onto the Bucket Elevator or Vacuum
Suction system.

 Scrapper floor system is a simple
mechanism to recover the
shots/grits inside the chamber.
Rugged steel vanes are suspended
on a pneumatically powered frame.
This pushes the media forward. As
the frame moves back, the vanes
ride up over the mounds of media,
and then falls back into position for
the forward push.

 Conveying distance up to 10
meters
 High efficiency of filter
cartridge
 Noise level below 72dB @ 1
meter distance

 A bucket elevator - for recovering
grits/shots for re-cycling.
 Compact, easy to operate and maintain
automatic systems with wide
configurations offered

 The suction unit is of strong construction with sturdy maintenance access
doors and contains the cyclone/filter section fitted with safety relief valve
and automatically sequenced reverse pulse cleaning system, an acoustic
lined motor compartment housing an el drive motor and vacuum pump
complete with exhaust silencer fitted with a vacuum gauge.

Scope of Supply: Pressurised Down Draft Dry
Booth
Dimension: 12 x 8 x 6 meters.
Component Painted: Dumper Bodies.
Year of Commissioning: 2010

Pressurised Down Draft Booth dimension of 20mX6mX6m was supplied
in the year 1999 to Al-Shirawi, Dubai to paint Mercedes Benz
Commercial vehicles

1613 Tippers
3116 Truck
Scope of Supply: Down Draft Dry Booth
Component Painted: Cabs.

A Conveyorised line comprising of Robotic Flaming, 3 Pressurised Water Wash
Paint Booths, 3 Flash Off Zones, and Baking oven along with Temperature and
Humidity Controller was supplied to Plastic Omium Varroc Ltd, Pune for
painting automobile Bumpers- Supplied in the year 2009.

Pressurised Side Draft Water Wash Booth Installed
at M/S. India Japan Lighting Ltd, an OE supplier to
Maruti Suzuki Ltd and Telco for painting their
Headlights. This plant was supplied in the year 2004

Scope of Supply: Shot Blasting Room & Down Draft Dry
Booth
Component Painted: Heat Exchanger, Pressure Vessels &
Turbines
Steam Turbine
Pressure Vessel

Scope of Supply: Non-Pressurized Down Draft Dry Booth.
Booth Dimensions: 24m x 8m x 6m
Component Painted: Defence Equipments & Missile Launchers.
Year of Commissioning: June 2009

Non-Pressurised Down Draft Paint Booth
measuring 8mX6mX5m of 5 nos. was supplied to
M/S. Disa India Ltd, Bangalore between the year
2002-2009. Disa are manufacturers of Wheel
Blasting Machines

Process Performance
Cast Iron Motors
Modular Induction Motors
Component Painted: Induction & Process Motors.

Tobacco Processing Machine
Tobacco Processing Machine
Scope of Supply: Pressurised Down Draft Dry
Booth
Component Painted: Tobacco Processing Machine.

Injection Moulding Machine
Injection Moulding Machine
Component Painted: Plastic Processing Machine.

Safety Equipments for Airbus
Lightings for Airbus & Boeing
Scope of Supply: Pressurised Cross Draft Dry
Booth
Component Painted: Lightings & Safety
Equipments.

Scope of Supply: Pressurised Preparation Booth, Pressurised Side Draft Dry
Booth with Wet Scrubbing Unit and Drying Oven
Component Painted: Air Craft Equipments.

Scope of Supply: Pressurized Down Draft Water Wash
Booth & Oven
Component Painted: Soil Compactors & Pneumatic Drills
Year of Commissioning- June 2006

Scope of Supply: Non-Pressurized Down Draft
Dry Booth
Booth Dimensions: 8mX6mX5m
Component Painted: Concrete Mixers & Batching
Plants

Scope of Supply: Pressurized Down Draft Dry
Booth with Wet ASU-2 Nos.
Component Painted: Excavators

Scope of Supply: Non-Pressurized Down Draft
Dry Booth with Insulated Panels.
Component Painted: Pneumatic Drills

Scope of Supply: Non-Pressurized Down Draft Dry
Booth.
Component Painted: Backhoe Loaders.

Scope of Supply: Non-Pressurised Down Draft Booth & Thermo Reactive Oven
Component Painted: Railway wagon.
Year of Commissioning- 2011

Scope of Supply: Non-Pressurised Down Draft Booth & Thermo Reactive Oven
Component Painted: Railway wagon.
Year of Commissioning- 2012

New Development in Oven Technology
“Flameless Gas Catalytic Radiation Oven”

• Long wave radiation.
• Flameless catalytic reaction.
• Temperature of 3700C generated at the catalytic
surface.
• Used LPG or Natural Gas.
• Pad consists of ceramic fiber blanket impregnated
with special catalyst, reaction promoters and
stabilizers.

How does it work ?
Oxidation
Gas + Oxygen + Catalyst Infra
Red energy + CO2 +
Water Vapor + traces of CO and Nitrogen Oxide

Benefits
• Substantial fuel and energy(electricity) saving.
• Plant space saving.
• Fast curing of paint on components which have low thermal
stability (opens up whole area of new application).
• Quick heat up time for powder coated objects resulting in
better finish.
• Easy to design the oven with several benefits for large and
heavy components.
• Reduced WIP.
Limitations
• Test trials are required for designing the oven in the absence
of technical information.

Prism Group's corporate Presentation

Prism Group's corporate Presentation

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