JAGADAMBHA COLLEGE OF ENGINEERING AND TECHNOLOGY YAVATMAL
DEPARTMENT OF MECHANICIAL ENGINEERING
( 2024-2025 )
A Seminar On
“BATTERY THERMAL MANAGEMENT SYSTEM FOR EV”
PROJECT GUIDE: Prof. Kaustubh N. Kalaspurkar
PRESENTED BY:-
CHITTAVARDHAN R. TURWILE
MAYUR S. DHOBALE
PRANAY M. SHENDE
SAMEER K. KHOBRAGADE
ANUJ R. THAKARE
ANIRUDDHA J. TAYADE
PRATIBHA S. SOLANKE
 CONTENTS :-
SR. NO CONTENTS
1. INTRODUCTION
2. THERMOELECTRIC BTMS FOR EV
3. OBJECTIVES
4. COMPONENTS
5. FUNCTIONS
6. CONSTRUCTION & WORKING
7. METHODOLOGY
8. LITERATURE REVIEW
INTRODUCTION
Battery Thermal Management Systems (BTMS) are designed to
regulate the temperature of batteries in electric vehicles (EVs),
hybrid electric vehicles (HEVs), and other applications. The
primary goal of a BTMS is to maintain the battery's optimal
operating temperature, typically between 20°C to 40°C (68°F to
104°F), to ensure.
IMPORTANCE
 Temperature-Dependent Chemistry: Battery performance and lifespan are highly dependent on
temperature.
 Heat Generation: Batteries generate heat during charging and discharging, which can lead to thermal
issues
 Environmental Factors: Ambient temperature, humidity, and solar radiation can impact battery
temperature.
Types of BTMS
 Thermoelectric Battery Management
 Air - Based Systems
 Phase Change Material (PCM)-Based Systems
 Liquid - Based Systyem
Thermoelectric Battery Management Systems
INTRODUCTION THERMOELECTRIC BTMS
 Thermoelectric Battery Management Systems (TE-BMS) are advanced systems
designed to regulate the temperature of batteries in electric vehicles,
renewable energy systems, and other applications. TE-BMS utilizes thermoelectric
technology to maintain optimal battery temperature, ensuring improved
performance, lifespan, and safety.
 Importance of Battery Thermal Management Battery temperature plays a
crucial role in determining its performance, lifespan, and safety. Extreme
temperatures can lead to:
 Reduced Performance: Decreased battery capacity and efficiency
 Degradation: Accelerated aging and reduced lifespan.
 Safety Risks: Increased risk of thermal runaway and fires
OBJECTIVES
OBJECTIVES
 Design and Develop an Efficient BTMS: Create a BTMS that can maintain the battery's optimal
operating temperature, ensuring improved performance, lifespan, and safety.
 Improve Battery Performance: Enhance battery performance by 15% through optimal temperature
control
 Increase Battery Lifespan: Extend battery lifespan by 20% by reducing thermal stress and
degradation.
 Cost Reduction : 1. Battery replacement
2. Maintenance
3. Energy consumption
COMPONENTS
1. Temperature sensors
(thermocouples, thermistors)
2. Cooling systems (heat sinks, fans,
liquid cooling)
3. Heating systems (resistive heating,
thermal electrical heaters)
4. Control unit (microcontroller,
FPGA)5. Power electronics (DC-
DC converters, switches)
FUNCTION
1. Temperature Regulation: Maintains the battery temperature within a safe and optimal
range (usually between 20°C to 40°C) to ensure efficient performance, longevity,
and safety
2. Heat Dissipation: Removes excess heat generated by the battery during charging, discharging,
or idle periods, preventing overheating and potential thermal runaway.
3. Cooling: Provides active or passive cooling mechanisms, such as air cooling, liquid cooling
, or phase change materials, to reduce battery temperature.
4. Insulation: Helps to minimize heat transfer between the battery and the surrounding
environment, reducing heat loss or gain.
5. Protection: Prevents battery damage from extreme temperatures, which can affect performance,
lifespan, and safety.
CONSTRUCTION & WORKING
Construction of a BTMS
 Sensors: Temperature sensors (e.g., thermistors, thermocouples) monitor
the battery temperature.
 2. Heat Exchanger: A heat exchanger (e.g., radiator, heat sink) dissipates heat
from the battery.
 3. Cooling System: A cooling system (e.g., air cooling, liquid cooling) removes
heat from the heat exchanger.
 4. Control Unit: A control unit (e.g., microcontroller, PLC) monitors sensor
data and controls the cooling system
 5. Insulation: Insulation materials (e.g., foam, fiberglass) reduce heat transfer
between the battery and environment.
Working of a BTMS
 1. Temperature Monitoring: Sensors continuously monitor the battery
temperature.
 2. Temperature Comparison: The control unit compares the monitored
temperature to a setpoint temperature.
 3. Cooling Activation: If the battery temperature exceeds the setpoint, the control
unit activates the cooling system.
 4. Heat Dissipation: The heat exchanger dissipates heat from the battery to the
cooling system.
 5. Cooling: The cooling system removes heat from the heat exchanger, reducing the
battery temperature.
 6. Temperature Regulation: The control unit continuously monitors the battery
temperature and adjusts the cooling system to maintain the optimal temperature
range.
METHODOLOGY
A methodology for a battery thermal management system utilizing a
thermoelectric system typically involves: defining the battery system
requirements, selecting appropriate thermoelectric modules, designing the
thermal contact interface, integrating temperature sensors, implementing a
control algorithm to manage the thermoelectric cooling/heating, and finally,
conducting simulations and experimental validation to optimize the system
performance; key aspects include considering the battery cell arrangement,
heat generation profile, operating temperature range, and the power
consumption of the thermoelectric modules to achieve optimal thermal
management
LITERATURE REVIEW
 International journal of thrmofluid"Battery
thermal recent progress and challenges"
 International journal of engineering Research &
Technology (IJERT) Battery thermal management
system "
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Presentation seminarMECH.pptx for hfh ndk djkndknd

  • 1.
    JAGADAMBHA COLLEGE OFENGINEERING AND TECHNOLOGY YAVATMAL DEPARTMENT OF MECHANICIAL ENGINEERING ( 2024-2025 ) A Seminar On “BATTERY THERMAL MANAGEMENT SYSTEM FOR EV” PROJECT GUIDE: Prof. Kaustubh N. Kalaspurkar PRESENTED BY:- CHITTAVARDHAN R. TURWILE MAYUR S. DHOBALE PRANAY M. SHENDE SAMEER K. KHOBRAGADE ANUJ R. THAKARE ANIRUDDHA J. TAYADE PRATIBHA S. SOLANKE
  • 2.
     CONTENTS :- SR.NO CONTENTS 1. INTRODUCTION 2. THERMOELECTRIC BTMS FOR EV 3. OBJECTIVES 4. COMPONENTS 5. FUNCTIONS 6. CONSTRUCTION & WORKING 7. METHODOLOGY 8. LITERATURE REVIEW
  • 3.
  • 4.
    Battery Thermal ManagementSystems (BTMS) are designed to regulate the temperature of batteries in electric vehicles (EVs), hybrid electric vehicles (HEVs), and other applications. The primary goal of a BTMS is to maintain the battery's optimal operating temperature, typically between 20°C to 40°C (68°F to 104°F), to ensure.
  • 5.
    IMPORTANCE  Temperature-Dependent Chemistry:Battery performance and lifespan are highly dependent on temperature.  Heat Generation: Batteries generate heat during charging and discharging, which can lead to thermal issues  Environmental Factors: Ambient temperature, humidity, and solar radiation can impact battery temperature. Types of BTMS  Thermoelectric Battery Management  Air - Based Systems  Phase Change Material (PCM)-Based Systems  Liquid - Based Systyem
  • 6.
  • 7.
    INTRODUCTION THERMOELECTRIC BTMS Thermoelectric Battery Management Systems (TE-BMS) are advanced systems designed to regulate the temperature of batteries in electric vehicles, renewable energy systems, and other applications. TE-BMS utilizes thermoelectric technology to maintain optimal battery temperature, ensuring improved performance, lifespan, and safety.  Importance of Battery Thermal Management Battery temperature plays a crucial role in determining its performance, lifespan, and safety. Extreme temperatures can lead to:  Reduced Performance: Decreased battery capacity and efficiency  Degradation: Accelerated aging and reduced lifespan.  Safety Risks: Increased risk of thermal runaway and fires
  • 8.
  • 9.
    OBJECTIVES  Design andDevelop an Efficient BTMS: Create a BTMS that can maintain the battery's optimal operating temperature, ensuring improved performance, lifespan, and safety.  Improve Battery Performance: Enhance battery performance by 15% through optimal temperature control  Increase Battery Lifespan: Extend battery lifespan by 20% by reducing thermal stress and degradation.  Cost Reduction : 1. Battery replacement 2. Maintenance 3. Energy consumption
  • 10.
  • 11.
    1. Temperature sensors (thermocouples,thermistors) 2. Cooling systems (heat sinks, fans, liquid cooling) 3. Heating systems (resistive heating, thermal electrical heaters) 4. Control unit (microcontroller, FPGA)5. Power electronics (DC- DC converters, switches)
  • 12.
  • 13.
    1. Temperature Regulation:Maintains the battery temperature within a safe and optimal range (usually between 20°C to 40°C) to ensure efficient performance, longevity, and safety 2. Heat Dissipation: Removes excess heat generated by the battery during charging, discharging, or idle periods, preventing overheating and potential thermal runaway. 3. Cooling: Provides active or passive cooling mechanisms, such as air cooling, liquid cooling , or phase change materials, to reduce battery temperature. 4. Insulation: Helps to minimize heat transfer between the battery and the surrounding environment, reducing heat loss or gain. 5. Protection: Prevents battery damage from extreme temperatures, which can affect performance, lifespan, and safety.
  • 14.
  • 15.
    Construction of aBTMS  Sensors: Temperature sensors (e.g., thermistors, thermocouples) monitor the battery temperature.  2. Heat Exchanger: A heat exchanger (e.g., radiator, heat sink) dissipates heat from the battery.  3. Cooling System: A cooling system (e.g., air cooling, liquid cooling) removes heat from the heat exchanger.  4. Control Unit: A control unit (e.g., microcontroller, PLC) monitors sensor data and controls the cooling system  5. Insulation: Insulation materials (e.g., foam, fiberglass) reduce heat transfer between the battery and environment.
  • 17.
    Working of aBTMS  1. Temperature Monitoring: Sensors continuously monitor the battery temperature.  2. Temperature Comparison: The control unit compares the monitored temperature to a setpoint temperature.  3. Cooling Activation: If the battery temperature exceeds the setpoint, the control unit activates the cooling system.  4. Heat Dissipation: The heat exchanger dissipates heat from the battery to the cooling system.  5. Cooling: The cooling system removes heat from the heat exchanger, reducing the battery temperature.  6. Temperature Regulation: The control unit continuously monitors the battery temperature and adjusts the cooling system to maintain the optimal temperature range.
  • 18.
  • 19.
    A methodology fora battery thermal management system utilizing a thermoelectric system typically involves: defining the battery system requirements, selecting appropriate thermoelectric modules, designing the thermal contact interface, integrating temperature sensors, implementing a control algorithm to manage the thermoelectric cooling/heating, and finally, conducting simulations and experimental validation to optimize the system performance; key aspects include considering the battery cell arrangement, heat generation profile, operating temperature range, and the power consumption of the thermoelectric modules to achieve optimal thermal management
  • 20.
  • 21.
     International journalof thrmofluid"Battery thermal recent progress and challenges"  International journal of engineering Research & Technology (IJERT) Battery thermal management system "
  • 22.