Construction Services / TVX
Total E&P Russie
CONTENTS
• Works organization procedure
• Construction in Arctic: main challenges
• Engineering works
• HSE Chapter
• Civil & Earth works
• Piping & Structural works
• Electrical & Instrumentation works
• Buildings external & internal revamping
• Request For Modification (RFM)
• Contractors
• Outstanding projects
2Construction Services / TVX – Moscow Russia
WORKS ORGANIZATION PROCEDURE
3
TYPICAL SCHEME OF WORKING PROCESS:
DW
PJT
M&I
DOL
HSE
Other dpt.
TEPR
Audits/Reports
Estimation
Engineering
Procurement
Construction
Installation
Precom/Comm
Start up
CS/TVX
REQUESTS
Construction Services / TVX – Moscow Russia
CONSTRUCTION IN ARCTIC: MAIN CHALLENGES
4
AMBIENT CONDITIONS
• Kharyaga absolute minimum is -53 deg. C
• Weather/ seasonal restrictions for many activities
• H2S content, wax deposition at 28 deg. C
• Special materials, equipment and procedures
• Heat tracing/ heat insulation for all
piping/equipment is required
• Vital role of power generation (incl.
accommodation camp)
• Difficult logistics for goods and personnel
transportation
Construction Services / TVX – Moscow Russia
CONSTRUCTION IN ARCTIC: MAIN CHALLENGES
5
SENSITIVE ENVIRONMENT (Tundra)
• Short vegetation/ long recultivation period
• No access to Tundra from May to December
• Limited access to bulk building materials and their
stockpiling
• Permafrost: specific construction techniques
LOCAL CONTRACTORS/ STAFF
• Low QA/QC and HSE culture within local
Contractors
• Lack of EPC experience of local Contractors
• Very important local content required
Construction Services / TVX – Moscow Russia
ENGINEERING WORKS
6
• Conceptual / preliminary studies
• TDA preparation
• Cost estimations
• TEOC (FEED)
• Detailed Engineering
• As-build
• Authorship supervision is required during
Construction
Construction Services / TVX – Moscow Russia
ENGINEERING WORKS
7
MAIN CHALLENGES:
• Brown Field engineering mostly
• Not clear RF Norms & Rules, lack of Arctic
solutions
• Gaps between RF Norms and GS’s
• Specific engineering solutions for harsh Arctic
conditions
• Difficult to find mid-size engineering Company for
small projects/modifications capable to perform full
cycle of engineering works.
• LLI’s purchasing usually initiated based on the
conceptual design of CS
Construction Services / TVX – Moscow Russia
HSE CHAPTER
HEALTH, SAFETY AND ENVIRONMENTAL STATEMENTS ARE STRONGLY IMPLEMENTED BY
CONSTRUCTION SERVICES BOTH ON SITE AND OFFICE LOCATIONS.
IN OUR DAY-TO-DAY BUSINESS WE ARE CONTINIOUSLY WORKING WITH:
 MONTHLY HSE MEETINGS WITH CONTRACTORS
 REPORTING AND MONITORING HSE KPI SYSTEM
 HAZID & HAZOP STUDIES
 RISK ASSESSMENTS
 SAFETY ENGINEERING
MAIN CONCERNS ARE:
- NEAR MISS INCIDENTS RELATED TO LOGISTICS
12 REGLES D'OR / 12 GOLDEN RULES
Construction Services / TVX – Moscow Russia 8
CIVIL & EARTH WORKS
• Stabilized pads construction
• Access roads refurbishing
• Slopes renovation works (compacting, geo-textile
laying, geo-membrane anchoring, filling with fertile
soil and seeding arctic grasses)
• Drainage system reconstruction
• Skidding tracks preparation for rig move
• Slabs laying
• Construction materials providing
Construction Services / TVX – Moscow Russia 9
MAIN CHALLENGES:
• Main goal – preservation of permafrost
• Formal restriction access to Tundra at government
level
• Access to bulk building materials pits and their stock
piling in advance
• More or less single source contractor due to licenses
for sand/gravel quarrying
• Soil delivery in thin layers (20-40 cm) with through
compaction using 25t and vibro-compactors
• Snow layers are not allowed in between soil layers
due to possible sliding
Construction Services / TVX – Moscow Russia 10
CIVIL WORKS / EARTH WORKS
11
CIVIL WORKS / EARTH WORKS
Construction Services / TVX – Moscow Russia
12 -
MAIN CHALLENGES:
• Brown Field
• Contractor’s safety culture to be further developed
• NO underground piping
• All piping with HT& HI
• Urgent works for Prod./ Inj. wells HU as soon as it’s drilled
• Low temperature (LT) grades only
• Gap between GOST and ASME standards - only piping as per ASME standard can be used
=> high cost and long delivery time (Stock to be organized).
• New wells hook-up
• Piping urgent repairs/ planned modifications
• Temporary utility lines construction
• Drilling rig move
• Assistance during WO operations
Construction Services / TVX – Moscow Russia
PIPING WORKS
12
STRUCTURAL WORKS
MAIN CHALLENGES:
• Prefabrication/ preassembly in advance as much
as possible
• Impossible to paint on Site => dedicated Summer
painting campaign to be organized
• LT carbon steels (LTCS) to be used only (Russian
steel 09Г2С)
• Leader drilling & piles driving works
• Piping & cable trays supports construction
• Overheads construction
• Prefab/ installation of wells service platforms
• Wells shelters construction
• Ladders, steel frames, service platforms, fencing,
drip pans construction, etc.
13Construction Services / TVX – Moscow Russia
E&I + ICSS WORKS
MAIN CHALLENGES:
• Limited temperature window for cable laying
• Humidity problems at negative temperatures
• Power supply redundancy is critical for winter time
• Full SD required for ICSS modifications (ESD, F&G)
• Possibility of ICSS extension is going to the limit
Electrical and Instruments works:
• HV equipment installation (MVD, VSD, switchgears)
• HT Systems installation
• Lighting, lightning, earthing installation
• WHCP installation / modification
• Infield devices installation
• F&G detectors installation
14Construction Services / TVX – Moscow Russia
15
PIPING & STRUCTURAL WORKS
NP-1 flowlines reinforcement project (piperack and shelters supporting structure)
Construction Services / TVX – Moscow Russia
PIPING & STRUCTURAL WORKS
16
Temp. connection of inj. WW E1-14 to E1-12 at EP-1
Construction Services / TVX – Moscow Russia
Temp. connection of oil wells for prod. test at EP-2
Temp. connection of oil well E2-01 for prod. test at EP-2
PIPING & STRUCTURAL WORKS
17
E1-03 connection via E1-05 at pad EP-1
Construction Services / TVX – Moscow Russia
Structures modification for overhead crane Repair of V-1901 manhole flange
BUILDINGS EXTERNAL & INTERNAL REVAMPING
18
Total Camp accommodation buildings revamping works
Construction Services / TVX – Moscow Russia
REQUEST FOR MODIFICATION
19
- Permitting requirements to be incorporated into the new RFM procedure
- Electronic workflow to be created for tracking RFM’s
- RFM’s Safety Reviews to be reinforced
 Level 2: TEPR-M&O-KHA-PR-615 Management of Request for
Modification (rev. April 2015).
RFM Procedure is currently being updated to comply with new
GM EP EXP 404 – Request for Modifications Handling Process.
 Standing instruction: K-FMT-X-SI-0004-01 Pre-commissioning and
Commissioning Policy for RFM’s and small Projects
RFM Database is created to follow up the RFM’s status.
MAIN CHALLENGES:
Current status of RFM’s:
Referential / tools:
Construction Services / TVX – Moscow Russia
CONTRACTORS
20
Contractors are chosen for each working operations:
Piping & Structural works
Civil works
E&I works
Construction Services / TVX – Moscow Russia
Prefabrication works
Engineering works
21 -
Engineering of the School in Naryan-Mar in the frame of TOTAL sponsorship
Phase 3 (Packages 2 and 3) Cost justification study for the State
EXAMPLES OF OUTSTANDING WORKS.
Construction Services / TVX – Moscow Russia
EXAMPLES OF OUTSTANDING WORKS. ‘SMART PROJECTS’
THE AIRSHIP CONSTRUCTION / TESTING FOR
Dr JEAN-LOUICE ETIENNE
Joint project by MOSCOW AVIATION INSTITUTE,
Avgur-RosAeroSystems and TEPR
22Construction Services / TVX – Moscow Russia

Presentation CS_update

  • 1.
    Construction Services /TVX Total E&P Russie
  • 2.
    CONTENTS • Works organizationprocedure • Construction in Arctic: main challenges • Engineering works • HSE Chapter • Civil & Earth works • Piping & Structural works • Electrical & Instrumentation works • Buildings external & internal revamping • Request For Modification (RFM) • Contractors • Outstanding projects 2Construction Services / TVX – Moscow Russia
  • 3.
    WORKS ORGANIZATION PROCEDURE 3 TYPICALSCHEME OF WORKING PROCESS: DW PJT M&I DOL HSE Other dpt. TEPR Audits/Reports Estimation Engineering Procurement Construction Installation Precom/Comm Start up CS/TVX REQUESTS Construction Services / TVX – Moscow Russia
  • 4.
    CONSTRUCTION IN ARCTIC:MAIN CHALLENGES 4 AMBIENT CONDITIONS • Kharyaga absolute minimum is -53 deg. C • Weather/ seasonal restrictions for many activities • H2S content, wax deposition at 28 deg. C • Special materials, equipment and procedures • Heat tracing/ heat insulation for all piping/equipment is required • Vital role of power generation (incl. accommodation camp) • Difficult logistics for goods and personnel transportation Construction Services / TVX – Moscow Russia
  • 5.
    CONSTRUCTION IN ARCTIC:MAIN CHALLENGES 5 SENSITIVE ENVIRONMENT (Tundra) • Short vegetation/ long recultivation period • No access to Tundra from May to December • Limited access to bulk building materials and their stockpiling • Permafrost: specific construction techniques LOCAL CONTRACTORS/ STAFF • Low QA/QC and HSE culture within local Contractors • Lack of EPC experience of local Contractors • Very important local content required Construction Services / TVX – Moscow Russia
  • 6.
    ENGINEERING WORKS 6 • Conceptual/ preliminary studies • TDA preparation • Cost estimations • TEOC (FEED) • Detailed Engineering • As-build • Authorship supervision is required during Construction Construction Services / TVX – Moscow Russia
  • 7.
    ENGINEERING WORKS 7 MAIN CHALLENGES: •Brown Field engineering mostly • Not clear RF Norms & Rules, lack of Arctic solutions • Gaps between RF Norms and GS’s • Specific engineering solutions for harsh Arctic conditions • Difficult to find mid-size engineering Company for small projects/modifications capable to perform full cycle of engineering works. • LLI’s purchasing usually initiated based on the conceptual design of CS Construction Services / TVX – Moscow Russia
  • 8.
    HSE CHAPTER HEALTH, SAFETYAND ENVIRONMENTAL STATEMENTS ARE STRONGLY IMPLEMENTED BY CONSTRUCTION SERVICES BOTH ON SITE AND OFFICE LOCATIONS. IN OUR DAY-TO-DAY BUSINESS WE ARE CONTINIOUSLY WORKING WITH:  MONTHLY HSE MEETINGS WITH CONTRACTORS  REPORTING AND MONITORING HSE KPI SYSTEM  HAZID & HAZOP STUDIES  RISK ASSESSMENTS  SAFETY ENGINEERING MAIN CONCERNS ARE: - NEAR MISS INCIDENTS RELATED TO LOGISTICS 12 REGLES D'OR / 12 GOLDEN RULES Construction Services / TVX – Moscow Russia 8
  • 9.
    CIVIL & EARTHWORKS • Stabilized pads construction • Access roads refurbishing • Slopes renovation works (compacting, geo-textile laying, geo-membrane anchoring, filling with fertile soil and seeding arctic grasses) • Drainage system reconstruction • Skidding tracks preparation for rig move • Slabs laying • Construction materials providing Construction Services / TVX – Moscow Russia 9
  • 10.
    MAIN CHALLENGES: • Maingoal – preservation of permafrost • Formal restriction access to Tundra at government level • Access to bulk building materials pits and their stock piling in advance • More or less single source contractor due to licenses for sand/gravel quarrying • Soil delivery in thin layers (20-40 cm) with through compaction using 25t and vibro-compactors • Snow layers are not allowed in between soil layers due to possible sliding Construction Services / TVX – Moscow Russia 10 CIVIL WORKS / EARTH WORKS
  • 11.
    11 CIVIL WORKS /EARTH WORKS Construction Services / TVX – Moscow Russia
  • 12.
    12 - MAIN CHALLENGES: •Brown Field • Contractor’s safety culture to be further developed • NO underground piping • All piping with HT& HI • Urgent works for Prod./ Inj. wells HU as soon as it’s drilled • Low temperature (LT) grades only • Gap between GOST and ASME standards - only piping as per ASME standard can be used => high cost and long delivery time (Stock to be organized). • New wells hook-up • Piping urgent repairs/ planned modifications • Temporary utility lines construction • Drilling rig move • Assistance during WO operations Construction Services / TVX – Moscow Russia PIPING WORKS 12
  • 13.
    STRUCTURAL WORKS MAIN CHALLENGES: •Prefabrication/ preassembly in advance as much as possible • Impossible to paint on Site => dedicated Summer painting campaign to be organized • LT carbon steels (LTCS) to be used only (Russian steel 09Г2С) • Leader drilling & piles driving works • Piping & cable trays supports construction • Overheads construction • Prefab/ installation of wells service platforms • Wells shelters construction • Ladders, steel frames, service platforms, fencing, drip pans construction, etc. 13Construction Services / TVX – Moscow Russia
  • 14.
    E&I + ICSSWORKS MAIN CHALLENGES: • Limited temperature window for cable laying • Humidity problems at negative temperatures • Power supply redundancy is critical for winter time • Full SD required for ICSS modifications (ESD, F&G) • Possibility of ICSS extension is going to the limit Electrical and Instruments works: • HV equipment installation (MVD, VSD, switchgears) • HT Systems installation • Lighting, lightning, earthing installation • WHCP installation / modification • Infield devices installation • F&G detectors installation 14Construction Services / TVX – Moscow Russia
  • 15.
    15 PIPING & STRUCTURALWORKS NP-1 flowlines reinforcement project (piperack and shelters supporting structure) Construction Services / TVX – Moscow Russia
  • 16.
    PIPING & STRUCTURALWORKS 16 Temp. connection of inj. WW E1-14 to E1-12 at EP-1 Construction Services / TVX – Moscow Russia Temp. connection of oil wells for prod. test at EP-2 Temp. connection of oil well E2-01 for prod. test at EP-2
  • 17.
    PIPING & STRUCTURALWORKS 17 E1-03 connection via E1-05 at pad EP-1 Construction Services / TVX – Moscow Russia Structures modification for overhead crane Repair of V-1901 manhole flange
  • 18.
    BUILDINGS EXTERNAL &INTERNAL REVAMPING 18 Total Camp accommodation buildings revamping works Construction Services / TVX – Moscow Russia
  • 19.
    REQUEST FOR MODIFICATION 19 -Permitting requirements to be incorporated into the new RFM procedure - Electronic workflow to be created for tracking RFM’s - RFM’s Safety Reviews to be reinforced  Level 2: TEPR-M&O-KHA-PR-615 Management of Request for Modification (rev. April 2015). RFM Procedure is currently being updated to comply with new GM EP EXP 404 – Request for Modifications Handling Process.  Standing instruction: K-FMT-X-SI-0004-01 Pre-commissioning and Commissioning Policy for RFM’s and small Projects RFM Database is created to follow up the RFM’s status. MAIN CHALLENGES: Current status of RFM’s: Referential / tools: Construction Services / TVX – Moscow Russia
  • 20.
    CONTRACTORS 20 Contractors are chosenfor each working operations: Piping & Structural works Civil works E&I works Construction Services / TVX – Moscow Russia Prefabrication works Engineering works
  • 21.
    21 - Engineering ofthe School in Naryan-Mar in the frame of TOTAL sponsorship Phase 3 (Packages 2 and 3) Cost justification study for the State EXAMPLES OF OUTSTANDING WORKS. Construction Services / TVX – Moscow Russia
  • 22.
    EXAMPLES OF OUTSTANDINGWORKS. ‘SMART PROJECTS’ THE AIRSHIP CONSTRUCTION / TESTING FOR Dr JEAN-LOUICE ETIENNE Joint project by MOSCOW AVIATION INSTITUTE, Avgur-RosAeroSystems and TEPR 22Construction Services / TVX – Moscow Russia