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Dosage Form Design: Pharmaceutical
and Formulation Considerations
5/4/2023
5/4/2023
2. General Considerations in Dosage
Form Design
– Physical Description
– Microscopic Examination
– Heat of Vaporization
– Melting Point Depression
– The Phase Rule
– Particle Size
– Polymorphism
– Solubility
– Solubility and Particle Size
– Solubility and pH
– Dissolution
– Membrane Permeability
– Partition Coefficient
– pKa/Dissociation Constants
2.1. Preformulation Studies
1- The Need for Dosage Forms
1. To provide for the safe and convenient delivery of accurate dosage
2. For the protection of a drug substance from the destructive influence
of atmospheric oxygen or moisture.
Examples: coated tablets, sealed ampules
3. For the protection of a drug substance from the destructive influence
of gastric acid after oral administration.
Example: enteric coated tablets
4. To provide liquid preparations of substances that are either insoluble
or unstable in the desired vehicle.
Example: suspension
5. To conceal the bitter taste, salty or odor of a drug substance.
Examples: Capsules, coated tablets, flavored syrups
5/4/2023
1- The Need for Dosage Forms
6. To provide liquid dosage forms of substances soluble in desired vehicle.
Example: solution
7. To provide extended drug action through controlled release mechanisms
Examples: controlled release tablets, capsules, suspensions
8. To provide optional drug action from topical administration sites
Examples: ointments, creams, ophthalmic, ear and nasal preparations
9. To provide for insertion of a drug into one of the body’s orifices
Examples: rectal and vaginal suppositories
10. To provide for the placement of drugs within body tissues.
11. To provide for the optimal drug action through inhalation therapy.
Examples: inhalants and inhalations
5/4/2023
2.1. Preformulation Studies
1. Physical Description
 crystalline or amorphous constitution
 identification and evaluation of its chemical, physical and biologic
properties
 Chemical properties - structure, form and reactivity
 Physical properties - particle size, crystalline structure, melting point
and solubility
 Biologic properties - ability to get to a site of action and elicit
biologic response
Solids, liquids , gases
5/4/2023
Liquid substance:
• Sealed in soft gelatin capsule
• Developed into a solid ester or salt
form suitable for tablets or drug
capsules
• Mixed with a solid or melted
semisolid material
- melted mixtrue is poured into
hard gelatin capsules to harden &
capsules sealed
2.1. Preformulation Studies
Three ways liquid drug be given in solid form
5/4/2023
• Particle size
• Particle size range
• Crystal structure
• Particle shape
2.1. Preformulation Studies
2. Microscopic Examination
5/4/2023
3. Melting Point Depression
2.1. Preformulation Studies
Purity determination
Identity
5/4/2023
2.1. Preformulation Studies
4. The Phase Rule
• Phase diagrams
• Visual picture of presence of solid and liquid
phases in binary, ternary, and other mixtures
5/4/2023
5. Particle Size Distribution
• Dissolution rate
• Bioavailability
• Content uniformity
• Taste
• Color
• Stability
• Flow characteristics
• Sedimentation rates
2.1. Preformulation Studies
5/4/2023
6. Polymorphism
2.1. Preformulation Studies
 substances can exist in more than one crystalline form
 Polymorphic forms – diff. physical-chemical properties
(Melting point variation & Solubility differences)
 Evaluation of:
*crystal structure (microscopy, IR spectroscopy, thermal
analysis, x-ray diffraction)
*polymorphism & *solvate form
5/4/2023
 Drug must possess some aqueous solubility for therapeutic efficacy
 For a drug to enter the systemic circulation and exert a
therapeutic effect, it must first be in solution.
 Chemical modification of the drug into salt or ester
forms is frequently used to increase solubility
2.1. Preformulation Studies
7. Solubility
9. Solubility and Particle Size
10. Solubility and pH
5/4/2023
Solubility is based on the highest dose strength and is considered highly
soluble if soluble in 250 mL or less of aqueous media over the pH range of
1.0-7.5, otherwise considered to be poorly soluble.
2.1. Preformulation Studies
9. Dissolution
5/4/2023
2.1. Preformulation Studies
 time for the drug to dissolve in the fluids at the absorption site
rate-limiting step in absorption
 Dissolution rate of drugs - increased by
 decreasing the particle size.
 increasing its solubility in diffusion layer
 use a highly water soluble salt of the parent substance.
9. Dissolution
5/4/2023
5/4/2023
10. Membrane Permeability
2.1. Preformulation Studies
The drug molecule must first cross a biologic membrane. The
biologic membrane acts as a lipid barrier to most drugs and permits
the absorption of lipid-soluble substances by passive diffusion,
while lipid insoluble substances can diffuse across the barrier only
with considerable difficulty
pKa, solubility, and dissolution rate data can provide an
indication of absorption
5/4/2023
@ the octanol water partition coefficient is commonly used in
formulation development
(conc. of drug in octanol)
@ P =
( conc. Of drug in water)
P depends on the drug concentration only if the drug
molecules have tendency to associate in solution
@ in an ionizable drug, the following equation is applicable
(conc. Of drug in octanol)
P =
[1-α ] (conc. Of drug in water)
where α equals the degree of ionization
•
2.1. Preformulation Studies
11. Partition Coefficient
5/4/2023
12. pKa/Dissociation Constants
• extent of ionization of drug - strong effect on
formulation & pharmacokinetic parameters of the drug
• Can affect absorption, distribution, and elimination
• dissociation constant, or pKa, is usually determined by
potentiometric titration.
2.1. Preformulation Studies
5/4/2023

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performulation studies.pptx

  • 1. Dosage Form Design: Pharmaceutical and Formulation Considerations 5/4/2023
  • 2. 5/4/2023 2. General Considerations in Dosage Form Design – Physical Description – Microscopic Examination – Heat of Vaporization – Melting Point Depression – The Phase Rule – Particle Size – Polymorphism – Solubility – Solubility and Particle Size – Solubility and pH – Dissolution – Membrane Permeability – Partition Coefficient – pKa/Dissociation Constants 2.1. Preformulation Studies
  • 3. 1- The Need for Dosage Forms 1. To provide for the safe and convenient delivery of accurate dosage 2. For the protection of a drug substance from the destructive influence of atmospheric oxygen or moisture. Examples: coated tablets, sealed ampules 3. For the protection of a drug substance from the destructive influence of gastric acid after oral administration. Example: enteric coated tablets 4. To provide liquid preparations of substances that are either insoluble or unstable in the desired vehicle. Example: suspension 5. To conceal the bitter taste, salty or odor of a drug substance. Examples: Capsules, coated tablets, flavored syrups 5/4/2023
  • 4. 1- The Need for Dosage Forms 6. To provide liquid dosage forms of substances soluble in desired vehicle. Example: solution 7. To provide extended drug action through controlled release mechanisms Examples: controlled release tablets, capsules, suspensions 8. To provide optional drug action from topical administration sites Examples: ointments, creams, ophthalmic, ear and nasal preparations 9. To provide for insertion of a drug into one of the body’s orifices Examples: rectal and vaginal suppositories 10. To provide for the placement of drugs within body tissues. 11. To provide for the optimal drug action through inhalation therapy. Examples: inhalants and inhalations 5/4/2023
  • 5. 2.1. Preformulation Studies 1. Physical Description  crystalline or amorphous constitution  identification and evaluation of its chemical, physical and biologic properties  Chemical properties - structure, form and reactivity  Physical properties - particle size, crystalline structure, melting point and solubility  Biologic properties - ability to get to a site of action and elicit biologic response Solids, liquids , gases 5/4/2023
  • 6. Liquid substance: • Sealed in soft gelatin capsule • Developed into a solid ester or salt form suitable for tablets or drug capsules • Mixed with a solid or melted semisolid material - melted mixtrue is poured into hard gelatin capsules to harden & capsules sealed 2.1. Preformulation Studies Three ways liquid drug be given in solid form 5/4/2023
  • 7. • Particle size • Particle size range • Crystal structure • Particle shape 2.1. Preformulation Studies 2. Microscopic Examination 5/4/2023
  • 8. 3. Melting Point Depression 2.1. Preformulation Studies Purity determination Identity 5/4/2023
  • 9. 2.1. Preformulation Studies 4. The Phase Rule • Phase diagrams • Visual picture of presence of solid and liquid phases in binary, ternary, and other mixtures 5/4/2023
  • 10. 5. Particle Size Distribution • Dissolution rate • Bioavailability • Content uniformity • Taste • Color • Stability • Flow characteristics • Sedimentation rates 2.1. Preformulation Studies 5/4/2023
  • 11. 6. Polymorphism 2.1. Preformulation Studies  substances can exist in more than one crystalline form  Polymorphic forms – diff. physical-chemical properties (Melting point variation & Solubility differences)  Evaluation of: *crystal structure (microscopy, IR spectroscopy, thermal analysis, x-ray diffraction) *polymorphism & *solvate form 5/4/2023
  • 12.  Drug must possess some aqueous solubility for therapeutic efficacy  For a drug to enter the systemic circulation and exert a therapeutic effect, it must first be in solution.  Chemical modification of the drug into salt or ester forms is frequently used to increase solubility 2.1. Preformulation Studies 7. Solubility 9. Solubility and Particle Size 10. Solubility and pH 5/4/2023
  • 13. Solubility is based on the highest dose strength and is considered highly soluble if soluble in 250 mL or less of aqueous media over the pH range of 1.0-7.5, otherwise considered to be poorly soluble. 2.1. Preformulation Studies 9. Dissolution 5/4/2023
  • 14. 2.1. Preformulation Studies  time for the drug to dissolve in the fluids at the absorption site rate-limiting step in absorption  Dissolution rate of drugs - increased by  decreasing the particle size.  increasing its solubility in diffusion layer  use a highly water soluble salt of the parent substance. 9. Dissolution 5/4/2023
  • 16. 10. Membrane Permeability 2.1. Preformulation Studies The drug molecule must first cross a biologic membrane. The biologic membrane acts as a lipid barrier to most drugs and permits the absorption of lipid-soluble substances by passive diffusion, while lipid insoluble substances can diffuse across the barrier only with considerable difficulty pKa, solubility, and dissolution rate data can provide an indication of absorption 5/4/2023
  • 17. @ the octanol water partition coefficient is commonly used in formulation development (conc. of drug in octanol) @ P = ( conc. Of drug in water) P depends on the drug concentration only if the drug molecules have tendency to associate in solution @ in an ionizable drug, the following equation is applicable (conc. Of drug in octanol) P = [1-α ] (conc. Of drug in water) where α equals the degree of ionization • 2.1. Preformulation Studies 11. Partition Coefficient 5/4/2023
  • 18. 12. pKa/Dissociation Constants • extent of ionization of drug - strong effect on formulation & pharmacokinetic parameters of the drug • Can affect absorption, distribution, and elimination • dissociation constant, or pKa, is usually determined by potentiometric titration. 2.1. Preformulation Studies 5/4/2023