Introduction to Mechatronics
Dr. Shimi S.L
Associate Professor
Electrical Engineering Department
Punjab Engineering College
Chandigarh
Course Name : Introduction to Mechatronics
Course Code : ES 2304
Credits : 04
L T P : 3-0-2
Course Objectives:
The objective of the course content is to:
1. Impart knowledge and information about mechatronics system.
2. Understand the concepts of signal conditioning and data acquisition for
intelligent systems.
3. Develop the basics for mechatronic product design
Course Outcomes:
By the end of this course, the student will be able:
CO1: To understand the basic concepts, applications and components of
mechatronic system.
CO2: To analyze sensing, signal conditioning and data acquisition circuits.
CO3: To design product and systems theoretically as well as practically with
Intelligence.
CO4: To apply the knowledge of mechatronic system for industrial applications.
Topic Hr
Chapter 1 - Introduction to Mechatronics : Introduction, Elements
of Mechatronics system, Classification of Mechatronics system,
Mechatronic system intelligence, Components involved in
intelligent system design and development, measurements and
control system as a part of mechatronics system, Application of
Mechatronic systems
6
Chapter 2 - Sensors and transducers : Introduction, Performance
characteristics of transducers, Transducer for displacement
(Potentiometer, strain-gauge, Optical encoder, LVDT, Hall effect
sensor); velocity (Tachogenerator), force (load cell), pressure
(Piezoelectric sensors, Tactile sensor), liquid level ( Floats,
Differential pressure), Temperature (Bimetallic strips, RTDs,
Thermistors, Thermocouples) and light sensor (Photovoltaic-
transducer, LDR, Photodiode, Photo Transistor).
8
Chapter 3 - Signal conditioning: Operational amplifier
(Inverting, Non-inverting, Summing, Integrating,
Differential amplifiers, comparator), protection,
filtering, digital signals (R-2R ladder DAC and
Successive Approximation ADC), Concepts of
multiplexers
7
Chapter 4 - Controllers: Basics of number system, binary,
octal and hexadecimal systems with their conversion from
one system to other. Boolean algebra, logic gates, ICs, flip-
flops & counters.
Microprocessor, Microcontroller, PLC & their
Architectures, Working Principle, Software Programs
(Assembly/High Level), Interfacing Aspects
Flipped Learning (NPTEL MOOCs) - https://nptel.ac.in/courses/112107298)
Basics of number, binary, octal and hexadecimal systems with their
conversion from one system to other. Boolean algebra, logic gates, ICs, flip-
flops. (Unit 5 Lecture 21&22) PLC Controller (Unit 7 Lecture 33)
7
Chapter 5 - Actuators and mechanisms:
Pneumatic and hydraulic actuation systems: Directional
control valves, Pressure control valves, cylinders
Mechanical actuation systems: Kinematic chain, cam,
gear, clutches, ratchet and pawl, belt and chain drive,
bearings
Electrical actuation systems: Relays, Solid-state Switches
(Diode, Thyristor, Triac, BJT, FET), DC and AC motors,
brushless dc motor, stepper motors, servo motors
Flipped Learning (NPTEL MOOCs) - https://nptel.ac.in/courses/112107298)
Mechanical actuation systems: Kinematic chain, cam, gear, ratchet and pawl,
belt and chain drive, bearings (Unit 3 Lecture 11)
Pneumatic and hydraulic actuation systems: Directional control valves, Pressure
control valves, cylinders (Unit 3 Lecture 12)
8
Chapter 6 - Robotics: Types of motions, Function,
Governing Laws, Classification, Features and
Components of Robots, System Automation
6
Sr.
No.
Name of Book/ Authors/ Publisher
Year of
Publication/
Reprint
1
Mechatronics by W Bolton , 6th edition,
Pearson Education
2019
2
Mechatronics by Tilak Thakur 2st edition,
Oxford University Press
2023
3
Mechatronics by Dan Necsulescu, Pearson
Education
2001
4 Mechatronics by H M T Limited, TMH 2017
5
Mechatronics Principles, Concepts &
Applications by Nitaigour P Mahalik, TMH
2017
Reference Books
S.No. Link of Journals, Magazines, websites and Research
Papers
1. Mechatronics, Prof. Pushparaj Mani Pathak | IIT Roorkee
https://onlinecourses.nptel.ac.in/noc21_me27/preview
https://archive.nptel.ac.in/courses/112/107/112107298/
2. Design of Mechatronic Systems, Prof. Prasanna Gandhi, IIT
Bombay
https://onlinecourses.nptel.ac.in/noc21_me129/preview
3. Mechatronics and Manufacturing Automation, IIT Guwahati ,
Dr. Shrikrishna N. Joshi
https://nptel.ac.in/courses/112103174
Unit-1
Understanding Mechatronics
S.
No.
Content Detail P
L
Learning Objectives Teaching Learning
aids/Methods
Source / Book
1 Introduction to
Mechatronics,
Elements of
Mechatronics system,
Classification of
Mechatronics system,
2 (i)Understand the concept of Mechatronics,
its interdisciplinary nature, and the
integration of mechanical, electrical,
computer science, and control engineering
principles.
(ii)Identify and classify the key elements
constituting a Mechatronics system
(iii)Analyze and evaluate the components
involved in designing intelligent
Mechatronic systems.
(iv)Comprehend measurement techniques
and control system methodologies utilized
in Mechatronics.
(v)Explore real-world applications of
Mechatronic systems across various
industries such as automotive, aerospace,
robotics, healthcare, and manufacturing.
Understand how Mechatronics principles
are integrated into practical scenarios to
solve complex engineering problems.
Black board, PPT,
Video, animation /
(i) Lecture
(ii) & (v) cooperative
learning strategy -
Jigsaw Method
Mechatronics by W
Bolton and
Mechatronics by Tilak
Thakur
https://nptel.ac.in/courses
/112107298
2 Mechatronic system
intelligence,
Components involved
in intelligent system
design and
development,
2 PPT,
video, animation /
(iii)Lecture /
Discussion
Mechatronics by W
Bolton and
Mechatronics by Tilak
Thakur
https://nptel.ac.in/courses
/112107298
3 Measurements and
control system as a
part of mechatronics
system, Application
of Mechatronic
systems
2 PPT,
video, animation /
(iv)PBL
(i)to (v)
Gamification
(Unit Quiz)
Mechatronics by W
Bolton and Mechatronics
by Tilak Thakur
https://nptel.ac.in/courses
/112107298
Intelligent
Controllers
Smart Sensors
Intelligent Actuators
Plant
Input Signal Conditioning Output Signal Conditioning
Plant / system
Basic Elements of Mechatronic System
Plant/
System
Analog / Digital
Sensors
Analog / Digital
Actuators
Input Signal
Conditioning
Output Signal
Conditioning
Controller
(µP,
µC,
FPGA,
PLC)
Matching
Components and
devices for
communication
• A Mechatronics system is a synergistic
integration of mechanical with electrical,
electronics, and intelligent computer
control technologies.
• With the intersection of mechanics,
electronics, and computing, mechatronics
specialists create simpler and smarter
(intelligent) systems.
Mechatronic System (Intelligent )
The term mechatronics was first introduced by
Tetsuro Muri, a Japanese engineer of Yasakawa
Electric Corporation in 1969. However, it was
introduced in academics first in 1996 after related
publication in the refereed and reputed journals of
IEEE and ASME Transactions on Mechatronics.
Evolution
Evolution of Mechatronic System
• In 1996, Yasakawa defined mechatronics as
follows: ‘The word mechatronics is composed
of “mecha” from mechanism and the “tronics”
from electronics’.
• Harashima, Tomzreka, and Kudads defined it
as ‘the synergetic integration of mechanical
engineering with electronics and intelligent
computer control to design and manufacture
industrial products and processes’ in 1996.
• In the same year, Auslandar and Kempf
defined it as follows: ‘Mechatronics is the
application of complex design making to the
operation of physical systems’.
Definitions Of Mechatronics
• In 1997, Shetty and Kolk defined it as
follows: ‘Mechatronics is the
methodology used for the optimal
design of electromechanical products’.
• W. Bolton defined it as follows: ‘A
mechatronic system is not just
marriage of electrical and mechanical
systems and is more than just a
control system; it is complete
integration of all of them’.
Individual Integration of Different Disciplines
Mechatronics
Mechanical
Elements, Electrical
Elements, Machines
Mechanics and
electro mechanics
Computer
Science
Design &
Modeling
Electronics &
Electrical Eng.
Control
Systems
Mechanical
Engineering
Electronic
Controls
μ-processors
Sensors &
Actuators
Mechatronics
Key Elements Of Mechatronics
Sensors
Linear & Rotational
Acceleration, Force
torque and Pressure,
Flow, Temperature,
Micro and nano-
sensors
Actuator
Electro-mechanical,
motor, piezoelectric
actuator, Pneumatic
and hydraulic, relays
Mechatronics
Mechanics of solid
Translational and
rotational systems,
Fluid, Electrical
Thermal, Physical
Systems
Response of dynamic
system, Root locus
method, Frequency
response method, Design
of digital filter, Optimal
control design, NN, Fuzzy,
State variable method,
Intelligent control,
Identification and control
Digital logic, communication
system, fault- direction, logic
system design, asynchronous
and synchronous sequential
logic, computer architecture
and microprocessor, system
interface, PLC, Embedded
control computer
Data acquisition system,
transducer and measurement
system, A/D conversion and
D/A conversion, Amplifier and
signal conditioning, Computer
based instrument system,
Software engineering, Data
Basic Elements of Mechatronic System
Plant/
System
Analog / Digital
Sensors
Analog / Digital
Actuators
Input Signal
Conditioning
Output Signal
Conditioning
Controller
(µP,
µC,
FPGA,
PLC)
Matching
Components and
devices for
communication
Surrounding
Environment
• Various components (parts) interact
interdependently such that an output
corresponding to input is obtained.
• Same or different i/p , o/p in same or
different environment.
System
Classification of Systems
• Mechanistic systems
• Ecological systems
• Social system
• Animate system
Components
Inside
Single i/p
Multi i/p
Single o/p
Same/
Different o/p
Climate, river, mountain,
cloud, atmosphere
Ecological System
Mechanisitic System
Machine, conveyer, car,
motor, robot, etc.
Social System
Society, school,
Corporation, etc.
Animate System
Animal, bird,
Human, etc
• Mechanistic system purposeless system (no self purpose)
No choice of components it works on physical laws eg. Fountain pens
operate on the principle of capillary action
• Social System:
•Purposeful have defined goals, intentions, or functions. They exist
to fulfill certain societal needs, maintain order, and facilitate human
interactions.
•Choice of Components Exist: People can actively participate in
shaping social structures, norms, and institutions.
• Animate System:
•Purposeful - survival, growth, and reproduction
•No Choice of Components Exist: organs, cells, etc develop
according to genetic instructions and environmental influences.
• Ecological System
•most purposeless system (no self purpose) they follow natural laws
and interactions based on physical and atmospheric conditions.
•choice or adaptation among the components for the overall
balance and functioning of the system
Intelligent
Controllers
Smart Sensors
Intelligent Actuators
Plant
Input Signal Conditioning Output Signal Conditioning
Plant / system
1.Mechatronic System(Intelligent )
People desire to have their most of
SYSTEMS (machine, toys, vehicles, home
ect.) to be Smart and Intelligent enough
,which is Capable to Talk(audio) / Walk(action)
/Report(display) / Inform Etc. as per operating
/functioning Environment and Situations of
the system through UNILATERAL OR
BILATERAL COMMUNICATION link.
1.IC Engine System / Electric
motor with control
2. Power Transmission System /
Drive train – flywheels, clutch,
gear, CVT (Automatic)
3. Brake System - Anti-lock
Brakes and Power Brakes
4. Steering, Suspension and
Tires
5. Electrical System – Battery,
Fuses and Connectors, Car
Computer(ECU)
6. Exhaust System - Catalytic
Converter, Silencer
7. Car Cooling System - water
pump, thermostat, radiator, fan
and other smaller components.
Sensor translate
measurable quantities
(current, voltage,
temperature, speed,
torque, and flux) into
electric signals through the
interface circuitry.
Signals conditioned to the
appropriate level before
fed into processor.
Then amplified via the
interface circuitry to drive
power devices of the
power converter
• SYSTEMS: Know the system operation and control parameters.
• ENVIRONMENT AND SITUATIONS: Translate the situation(s)
to respective signal using sensor(s) & transducer(s).
• CAPABILITY to COMMUNICATE: Design for capability to
communicate the translated signal using signal conditioning devices
to controller.
• CONTROLLER: Which controls communication and coordination
among all components through computation and comparison to issue
command signal to implement action.
• ACTION/OUTPUT: Implement controller command using
actuator(s).
Smart (Intelligent) System
.
Mechatronics represents a process that blends
mechanics and electronics with use of precision
engineering, computer science, information
technology, control system theory, and sensor
and actuator technology to design improved
products and processes.
Based on type of input energy, type of control
applied, mathematical model used, and level of
Intelligence.
Classification of Mechanistic Systems
1. Input Energy based Classification
• Type of input energy - Electrical, hydraulic,
pneumatic, mechanical, chemical, nuclear and
optical
Electrical System
Thermal System
Mechanical System
Fluid System
Chemical System
Nuclear System
Electrical Systems
• Input is Electrical Energy
• Output may be
mechanical, electrical,
chemical, etc.
Motor
Transformer
Fan
Thermal Systems
• Input is Thermal Energy
• Output may be
mechanical, electrical,
chemical, etc.
Furnace
Thermocouple
Mechanical Systems
• Input is mechanical
Energy
• Output may be
mechanical, electrical,
etc.
Lathe machines
Turbines
Automobiles
Nuclear Systems
• Input is nuclear Energy
• Output may be
mechanical, electrical,
heat, motion etc.
Electricity generation
through nuclear fission
heat, Nuclear weapons
atomic bomb
Fluid Systems
• Input is fluid Energy
• Output may be
mechanical, electrical,
etc.
Pelton wheel turbine
Air compressor
Water jet cutting
Chemical Systems
• Input is chemical Energy
• Output may be
mechanical, electrical,
etc.
Battery
Electrolytic process
2. Mathematical Model based Classification
• Equations to establish input-output
relationship
Dynamic System
Static System
Linear System
Nonlinear
Distributed
Lumped
Probabilistic
Deterministic
Dynamic System – the components and system are
represented to give an output with a time constraint.
Represented by integral or differential equation. The
dynamic system depends on past, future or a
combination with present y(t)=x(t-1)+x(t) or y(t) =
x(t+1)
Eg. .An electric circuit containing inductors and (or)
capacitors
Static System - the components and system are
represented to give an output without a time
constraint. y(t)= 2x(t)
Eg. Purely resistive electrical circuits, where the
output is proportional to the input
Linear System - linear relationship
between input and output. Obey the
principle of homogeneity and principle of
superposition.
Amplifiers, Differentiators, Integrators,
Linear electronic filters, Circuits composed
exclusively of ideal resistors, linear
capacitors, inductors (air core or iron core
in linear region), op-amps (in the "non-
saturated" region), and other "linear"
circuit elements
Nonlinear – does not show linear relationship
between input and output
• Circuits that operate in a nonlinear way, such
as mixers, modulators, rectifiers, radio receiver
detectors and digital logic circuits.
• Loads that generate harmonic currents, such
as motor controllers, inverters, welding
equipment, MRI scanner, rectifiers, UPS
systems, computers, printers, TVs and
electronic lighting ballasts.
• Elements that have nonlinear behavior, such
as diodes, transformers, transistors, iron core
inductors, etc.
Distributed – parameters are distributed
along space and time. Developed using
partial differential equation.
Lumped – parameters are functions of
time and are concentrated at a singular point.
Developed using differential equation.
Homogeneous and consistent system can be
lumped not heterogeneous.
Deterministic – Constituted by a unique set
of variable system parameters with previous
state values. Its results are dependent on the
initial values of the variables. Next state can
be perfectly predicted.
• A ball rolling down a slope without any
external forces acting on it.
• A pendulum swinging back and forth.
• A clock ticking.
Probabilistic / stochastic – Constituted
by random variables’ states instead of
unique set of values. Represented using
probabilistic distribution. The occurrence
of events cannot be perfectly predicted.
• The stock market .
• The weather.
• The outcome of a coin toss.
3. Function based Classification
• Measurement system and control system
Thermocouple
Strain
gauge
Machine/
Plant/ Process/
System
Amplifier
+Filter
Amplifier
+Filter
MULTIPLEXER
ADC
PPI
8255
Microprocessor
Or
Microcontroller
Or
PLC
DAC
Actuator
Final control
Pressure
temperature
CH0
CH1
CH2
CH7
0
0
0
Analog
data
Digital
data
D0-D7
E/C
S/C
PC0
PC1
PC2
D0-D7
Digital data
i/p to CPU
OUT
WR
RD
CS
A0
A1
S/C : Start Conversion
E/C : End Conversion
Programmable Peripheral Interface (PPI) c
AD590 IC (Temp transducer) gives digital output directly
• Sensor responds to the energy received from
physical quantity. The output is converted to
an electrical analog signal by a transducer.
• Signal conditioner amplification, filtering,
rectification, analog to digital converter
(ADC)/ Digital to analog (DAC), etc.
• Data transmitter data received after signal
conditioning are transmitted to
components/device for further processing for
measurement or control. Important for
computer control or remote control.
• Data Processor (calculation, calibration,
comparison, etc) done by computer /
calculating device for displaying an
output or performing computer control.
• Data presentation data are presented for
interaction through display devices such
as monitors, LCD, prints, etc.
used to control some phenomenon or action
Types – Open loop or Closed loop system
(i) Open loop system
• Measurement system and control system
Keyboard
(PWM Algorithm)
Microcontroller
Signal Conditioning (optocouplers and
Driver Circuit)
Motor
Power
Supply
Power
Converter
Duty cycle of power switches
System has no
feedback of actual
measured value to
input. Thus o/p of
the system does not
affect the i/p.
(ii) Closed loop system
(PWM Algorithm)
Microcontroller
Signal Conditioning (optocouplers and
Driver Circuit)
Motor
Power
Supply
Power
Converter
Duty cycle of power switches
Speed
measurement
encoder disc
Feedback
Digital encoder
Counter
Reference Speed (Nr)
Measured Speed (Nm)
The o/p from the system is feedback to the input level of the
system such that the error is reduced.
Automatic and intelligent mechatronics system are closed
loop and feedback control systems (FCS)
Error
-
+
• Closed loop system regulates the output to a certain
value based on the feedback provided by a
measuring device.
• A self regulating system is fully automatic.
• Elements of closed Loop system
i) Elements for comparison :
Error = Desired/set/reference value – measured value
Error is generated by negative feedback, positive
feedback and bipolar feedback.
Negative feedback is used to control a system.
Negative feedback gives a reduced output, positive
feedback gives a increased output value bipolar gives
either of both.
• In control systems, negative feedback is desired for a
number of reasons that are:
• Stability
• Correction of Errors
• Robustness
• Reduces the effects of non-linearity
• Acceptance of Uncertainty
• Reduces Unrestricted Growth
• Controlling System Saturation
• Improvements to Control Performance
ii) Control Elements: Take an action based on the error
signal. Controls the process according to algorithm.
iii) Correction element : Minimize the error based on
the control signal issued by controller. A switch
(effector/ actuator/ final control element) to turn ON or
OFF AC/fan for cooling room.
iv) Process element : Combination of various functions
of different system controlled using closed loop control.
v) Measurement element : Output a value of signal
corresponding to input physical variable parameter
under measurement. Measured value is compared with
required value. Error processed to issue control signal
command for correction.
Developing closed loop system from
open loop system
Temperature control of furnace
Manual control of furnace by operator based on
furnace temperature.
Error signal
Amplification
Control µP,
PLC, etc
Temperature
transducer
Input/ feedback
signal conditioning
Furnace Valve
(Fuel control)
Furnace System
Measured
temperature
value
-
+
Reference/
desired value
Error signal
Control signal
to fuel valve
Manipulated
fuel flow
• Control Unit : Operator behave like a control unit and
control the temperature.
• Correction Unit : Switch to be made ON/OFF of heating
process
• Process : Furnace heated using electricity
• Measuring Device : Thermocouple/ Thermistor, etc.
• Comparison element : Open loop operator compare.
In closed loop feedback control is required
• Reference Value: Desired furnace temperature
• Controlled value : It is the furnace temperature
• Error Signal : Difference between reference and
measured value of temperature. In closed loop human
is replace by computer / PLC/ µP, µC, etc.
Advantages and Disadvantages of
closed loop control systems
• Advantages:
More accurate, More flexible control, easier
to use, more informative, more intelligent,
more useful than manual control
• Disadvantages:
More complex mechanism, complex
hardware, More prone to breakdown or
damage, Newly developed components may
outdate existing one.
What type of control is used in traffic light
system? How can we convert it from one form
of control to another form?
What are the input and output of a toaster? Is
it an open loop or closed loop system? How can
we transform an open loop system to closed
loop system?
What type of control is used in automatic
washing machine How can we convert it from
one form of control to another form?
Examples of closed-loop control systems in daily life include:
• Automatic Electric Iron – Heating elements are controlled by
the output temperature of the iron.
• Servo Voltage Stabilizer – Voltage controller operates
depending upon the output voltage of the system.
• Water Level Controller – Input water is controlled by the water
level of the reservoir.
• Missile Launched and Auto Tracked by Radar – The direction of
the missile is controlled by comparing the target and position
of the missile.
• An Air Conditioner – An air conditioner functions depending
upon the temperature of the room.
• Cooling System in Car – It operates depending upon the
temperature which it controls.
Examples of open-loop control systems in daily life include:
• Electric Hand Drier – Hot air (output) comes out as long as you
keep your hand under the machine, no matter how much hand is
dried.
• Automatic Washing Machine – This machine runs according to the
pre-set time irrespective of washing is completed or not.
• Bread Toaster – This machine runs as per adjusted time
irrespective of toasting is completed or not.
• Automatic Tea/Coffee Maker – These machines also function for
pre-adjusted time only.
• Timer Based Clothes Drier – Machine dries wet clothes for pre-
adjusted time, no matter how much the clothes are dried.
• Light Switch – Lamps glow whenever the light switch is on
irrespective of light is required or not.
• Volume on Stereo System – Volume is adjusted manually
irrespective of output volume level.
Mechatronic System Intelligence
• Advancement in Semiconductor technology
and IT let to new generation equipment and
machinery – smart or intelligent product/
device/ system
• Sensing device, memory, data-processing
device, reasoning device, communication
devices and effectors/ actuators
• Artificial Intelligence (AI)
• Unique identification
• Capability to communicate effectively with its
devices and environment
• Capability to store, inform, and use
data/information regarding its components,
system, and environment
• Facility to display its features, requirements, etc.
• Communicate and coordinate with users,
components and environment for decision
making
• Continuously monitor their status and
environment
Properties of Intelligent System
• Perception is the process of interpreting
sensory information from the environment
• Cognition refers to the mental processes
involved in acquiring, processing, and
storing information, such as attention,
memory, language, and problem-solving.
• Execution, also known as action, is the
process of carrying out a task or behavior
based on the information processed by
perception and cognition.
Level of
Intelligence
Intelligent
system class
Sub system System
ability
Components Examples
Level 0
Dumb Cannot
interact with
self or
environment
No
components
Table, glass
of water
Level 1 Self regulating
Perception +
execution
Identification
( analog and
digital signal
as
information)
Sensors,
decision
mechanism +
effector
No software
Automatic
iron, Auto
focusing
camera
Level 2
Small SDs/
Lower
Intelligence
Perception +
execution
with
knowledge
Identification
+reasoning
for accessing
knowledge
Sensors,
decision
mechanism +
effector
(Opamps,
logic gates,
flip flops and
timers)
refrigerator
with
thermostat,
washing
machine
Level
3
Big SDs/ Lower
Intelligence
Perception +
cognition+
execution
Identification
+reasoning
for accessing
knowledge
+Learning+
communicati
on
Sensors,
decision by
processor
(Hardware
and
software)+
effector
Cars with an
electronic
transmission
system (ETS)
[ changing
road
condition,
ice,
obstacles
etc]
Level
4
Advance
intelligence/
Wisdom level
Perception +
cognition+
execution
Identification
+reasoning
for accessing
knowledge
+Learning+
communicati
on + history
track for
pattern
recognition
Sensors,
decision by
processor
(Hardware
and
software)+AN
N+ Deep
Learning
effector
Anthropoid
robots
(ASIMO)
• Hardware Components
Sensing Elements
Data processing Elements
End effectors / Actuators
Software components
Human Intelligence system
Future generation system intelligence
level - IoT
Expressing System Intelligence
Intelligence
Level
Intelligence
Location
Communication
uniformity
•Information handling
•Problem Reporting
•Decision making
• Outside the system
(service network)
• Inside the system
(embedded)
• Component(s)
• Container
Expressing System Intelligence
Model 1
Model 2
Model 3
• A container is a software unit that contains all
of the code, system libraries, system settings,
and elements needed to operate in a
computing environment. Containers can be
deployed, and ran wherever needed —
including on personal laptops, private data
centers, or in a public cloud.
Components Involved in Intelligent
System Design and Development
Type 1 : Mechanical system incorporated
with electronic components in order to
increase the functional aspects of product –
Variable speed Drive, CNC machine
Type 2 : Mechanical product working on
traditional concept, but their internal
components were updated by electronic
parts – sewing machines and automated
manufacturing systems.
Type 3: Products and systems whose
functionality remained similar to those of
traditional, even after replacing internal
part by electronic components – digital
clocks
Type 4: Products and systems working
through synergistic integration with
mechanical and electronic components –
photocopiers, intelligent washers and
dryers, rice cookers, and automatic ovens.
Class category based on JSPMI – Japan society
for promotion of machine Industry (1970 )
• Electrical Components and Systems
• Mechanical components and systems
Information processing components and systems
Basic
components
Hardware Software Soft
computing
tool
Data,
information,
policies,
procedures,
purposes,
communication
networks
µP, µC,
DSP, FPGA,
Computer
Computing
devices,
data
processors,
etc
Machine language program
(simple systems), assembly
language program (smart and
intelligent systems; 8085,
8086, 8051, etc.
microprocessors), high-level
language program (intelligent
complex systems; 8086, 386,
486, Pentium I, II, III, IV), data
processors FORTRAN,
PASCAL, COBOL, BASIC, C,
C++, MATLAB, LabVIEW,
DSpace, etc.
For
advanced
intelligent
systems :
Fuzzy
Logic, NN,
GA, PSO,
etc.
Mechatronics has bridged the gap between
traditional/conventional mechanical, electrical, and
control engineering after advances in semiconductor
technology, especially microchips and computer
technology. It responds to the industries’ increasing
demand for engineers who are able to work across
boundaries of conventional engineering. Mechatronic
engineers identify and utilize the interdisciplinary
knowledge and proper combinations of technologies
to provide optimal solutions for increasing engineering
problems.
Mechatronics for all
(Applications of Mechatronics)
• Application of such knowledge and technology
leads to the development of more efficient,
intelligent, cost-effective product designs to
meet the growing market demand.
• In particular, the development of microprocessors
and microcomputers encouraged engineers to
integrate interdisciplinary areas and apply them
to various products from all walks of life, such as
in the fields of consumer product design,
manufacturing, instrumentation, motion control,
industrial processes, robotics, aircraft, traction,
defence, automated diagnostic systems,
medicines, and biotechnology
Application of Mechatronics
• Robotics
• Defence
• Biomedical and Surgery
Robotic Surgery
Laparoscopy
• Agriculture – Automatic Weed controller
• Automation
Industrial Automation
Automation in Automobile Industry
Civil Engineering: Electric Shovel, Building
material mixing and loading ,etc
Metallurgical: Automatic and intelligent
control of metallurgical processes ,etc.
Aerospace: Flight control ,Drone design
,etc.
Chemical: Automatic and intelligent
control of chemical processes, etc
Architecture: Automatic design of a
structure ,3D Printing ,etc.
Medical :Robotic surgery, Biomedicine,etc
Robotics: Snake, ASIMO, SOFIA,etc.
Defense: Guided missile ,tank ,unmanned
vehciles ,etc
Agriculture: Automatic weed controller,
crop plantation ,etc
*Application of mechatronic approaches in the
field of bio-engineering to design and develop
SMART and Intelligent devices and system for
diagnostics purposes and human/animal organ
replacement and control .
*Doctors and engineers work together to design
and develop such devices and systems
8.Bio-mechatronics
• Mechanical:Sensors, Actuators design,
mechanics etc.
• Electrical :Sensors, Actuators design, etc.
• Electronics: Sensors, Controllers
,Communication and switching, interfacing
,networking, etc.
• Computer :Controller , communication,
software design, intelligent control, etc.
Role of Mechanical ,Electrical & Electronics and
Computer Engineering in Intelligent product
design
THANKS

PDF CH 1 Understansding Mechatronics.pdf

  • 1.
    Introduction to Mechatronics Dr.Shimi S.L Associate Professor Electrical Engineering Department Punjab Engineering College Chandigarh
  • 2.
    Course Name :Introduction to Mechatronics Course Code : ES 2304 Credits : 04 L T P : 3-0-2 Course Objectives: The objective of the course content is to: 1. Impart knowledge and information about mechatronics system. 2. Understand the concepts of signal conditioning and data acquisition for intelligent systems. 3. Develop the basics for mechatronic product design Course Outcomes: By the end of this course, the student will be able: CO1: To understand the basic concepts, applications and components of mechatronic system. CO2: To analyze sensing, signal conditioning and data acquisition circuits. CO3: To design product and systems theoretically as well as practically with Intelligence. CO4: To apply the knowledge of mechatronic system for industrial applications.
  • 4.
    Topic Hr Chapter 1- Introduction to Mechatronics : Introduction, Elements of Mechatronics system, Classification of Mechatronics system, Mechatronic system intelligence, Components involved in intelligent system design and development, measurements and control system as a part of mechatronics system, Application of Mechatronic systems 6 Chapter 2 - Sensors and transducers : Introduction, Performance characteristics of transducers, Transducer for displacement (Potentiometer, strain-gauge, Optical encoder, LVDT, Hall effect sensor); velocity (Tachogenerator), force (load cell), pressure (Piezoelectric sensors, Tactile sensor), liquid level ( Floats, Differential pressure), Temperature (Bimetallic strips, RTDs, Thermistors, Thermocouples) and light sensor (Photovoltaic- transducer, LDR, Photodiode, Photo Transistor). 8
  • 5.
    Chapter 3 -Signal conditioning: Operational amplifier (Inverting, Non-inverting, Summing, Integrating, Differential amplifiers, comparator), protection, filtering, digital signals (R-2R ladder DAC and Successive Approximation ADC), Concepts of multiplexers 7 Chapter 4 - Controllers: Basics of number system, binary, octal and hexadecimal systems with their conversion from one system to other. Boolean algebra, logic gates, ICs, flip- flops & counters. Microprocessor, Microcontroller, PLC & their Architectures, Working Principle, Software Programs (Assembly/High Level), Interfacing Aspects Flipped Learning (NPTEL MOOCs) - https://nptel.ac.in/courses/112107298) Basics of number, binary, octal and hexadecimal systems with their conversion from one system to other. Boolean algebra, logic gates, ICs, flip- flops. (Unit 5 Lecture 21&22) PLC Controller (Unit 7 Lecture 33) 7
  • 6.
    Chapter 5 -Actuators and mechanisms: Pneumatic and hydraulic actuation systems: Directional control valves, Pressure control valves, cylinders Mechanical actuation systems: Kinematic chain, cam, gear, clutches, ratchet and pawl, belt and chain drive, bearings Electrical actuation systems: Relays, Solid-state Switches (Diode, Thyristor, Triac, BJT, FET), DC and AC motors, brushless dc motor, stepper motors, servo motors Flipped Learning (NPTEL MOOCs) - https://nptel.ac.in/courses/112107298) Mechanical actuation systems: Kinematic chain, cam, gear, ratchet and pawl, belt and chain drive, bearings (Unit 3 Lecture 11) Pneumatic and hydraulic actuation systems: Directional control valves, Pressure control valves, cylinders (Unit 3 Lecture 12) 8 Chapter 6 - Robotics: Types of motions, Function, Governing Laws, Classification, Features and Components of Robots, System Automation 6
  • 7.
    Sr. No. Name of Book/Authors/ Publisher Year of Publication/ Reprint 1 Mechatronics by W Bolton , 6th edition, Pearson Education 2019 2 Mechatronics by Tilak Thakur 2st edition, Oxford University Press 2023 3 Mechatronics by Dan Necsulescu, Pearson Education 2001 4 Mechatronics by H M T Limited, TMH 2017 5 Mechatronics Principles, Concepts & Applications by Nitaigour P Mahalik, TMH 2017 Reference Books
  • 8.
    S.No. Link ofJournals, Magazines, websites and Research Papers 1. Mechatronics, Prof. Pushparaj Mani Pathak | IIT Roorkee https://onlinecourses.nptel.ac.in/noc21_me27/preview https://archive.nptel.ac.in/courses/112/107/112107298/ 2. Design of Mechatronic Systems, Prof. Prasanna Gandhi, IIT Bombay https://onlinecourses.nptel.ac.in/noc21_me129/preview 3. Mechatronics and Manufacturing Automation, IIT Guwahati , Dr. Shrikrishna N. Joshi https://nptel.ac.in/courses/112103174
  • 9.
  • 10.
    S. No. Content Detail P L LearningObjectives Teaching Learning aids/Methods Source / Book 1 Introduction to Mechatronics, Elements of Mechatronics system, Classification of Mechatronics system, 2 (i)Understand the concept of Mechatronics, its interdisciplinary nature, and the integration of mechanical, electrical, computer science, and control engineering principles. (ii)Identify and classify the key elements constituting a Mechatronics system (iii)Analyze and evaluate the components involved in designing intelligent Mechatronic systems. (iv)Comprehend measurement techniques and control system methodologies utilized in Mechatronics. (v)Explore real-world applications of Mechatronic systems across various industries such as automotive, aerospace, robotics, healthcare, and manufacturing. Understand how Mechatronics principles are integrated into practical scenarios to solve complex engineering problems. Black board, PPT, Video, animation / (i) Lecture (ii) & (v) cooperative learning strategy - Jigsaw Method Mechatronics by W Bolton and Mechatronics by Tilak Thakur https://nptel.ac.in/courses /112107298 2 Mechatronic system intelligence, Components involved in intelligent system design and development, 2 PPT, video, animation / (iii)Lecture / Discussion Mechatronics by W Bolton and Mechatronics by Tilak Thakur https://nptel.ac.in/courses /112107298 3 Measurements and control system as a part of mechatronics system, Application of Mechatronic systems 2 PPT, video, animation / (iv)PBL (i)to (v) Gamification (Unit Quiz) Mechatronics by W Bolton and Mechatronics by Tilak Thakur https://nptel.ac.in/courses /112107298
  • 11.
    Intelligent Controllers Smart Sensors Intelligent Actuators Plant InputSignal Conditioning Output Signal Conditioning Plant / system
  • 12.
    Basic Elements ofMechatronic System Plant/ System Analog / Digital Sensors Analog / Digital Actuators Input Signal Conditioning Output Signal Conditioning Controller (µP, µC, FPGA, PLC) Matching Components and devices for communication
  • 13.
    • A Mechatronicssystem is a synergistic integration of mechanical with electrical, electronics, and intelligent computer control technologies. • With the intersection of mechanics, electronics, and computing, mechatronics specialists create simpler and smarter (intelligent) systems. Mechatronic System (Intelligent )
  • 14.
    The term mechatronicswas first introduced by Tetsuro Muri, a Japanese engineer of Yasakawa Electric Corporation in 1969. However, it was introduced in academics first in 1996 after related publication in the refereed and reputed journals of IEEE and ASME Transactions on Mechatronics. Evolution
  • 15.
  • 16.
    • In 1996,Yasakawa defined mechatronics as follows: ‘The word mechatronics is composed of “mecha” from mechanism and the “tronics” from electronics’. • Harashima, Tomzreka, and Kudads defined it as ‘the synergetic integration of mechanical engineering with electronics and intelligent computer control to design and manufacture industrial products and processes’ in 1996. • In the same year, Auslandar and Kempf defined it as follows: ‘Mechatronics is the application of complex design making to the operation of physical systems’. Definitions Of Mechatronics
  • 17.
    • In 1997,Shetty and Kolk defined it as follows: ‘Mechatronics is the methodology used for the optimal design of electromechanical products’. • W. Bolton defined it as follows: ‘A mechatronic system is not just marriage of electrical and mechanical systems and is more than just a control system; it is complete integration of all of them’.
  • 18.
    Individual Integration ofDifferent Disciplines Mechatronics Mechanical Elements, Electrical Elements, Machines Mechanics and electro mechanics
  • 19.
    Computer Science Design & Modeling Electronics & ElectricalEng. Control Systems Mechanical Engineering Electronic Controls μ-processors Sensors & Actuators Mechatronics
  • 20.
    Key Elements OfMechatronics
  • 21.
    Sensors Linear & Rotational Acceleration,Force torque and Pressure, Flow, Temperature, Micro and nano- sensors Actuator Electro-mechanical, motor, piezoelectric actuator, Pneumatic and hydraulic, relays Mechatronics Mechanics of solid Translational and rotational systems, Fluid, Electrical Thermal, Physical Systems Response of dynamic system, Root locus method, Frequency response method, Design of digital filter, Optimal control design, NN, Fuzzy, State variable method, Intelligent control, Identification and control Digital logic, communication system, fault- direction, logic system design, asynchronous and synchronous sequential logic, computer architecture and microprocessor, system interface, PLC, Embedded control computer Data acquisition system, transducer and measurement system, A/D conversion and D/A conversion, Amplifier and signal conditioning, Computer based instrument system, Software engineering, Data
  • 22.
    Basic Elements ofMechatronic System Plant/ System Analog / Digital Sensors Analog / Digital Actuators Input Signal Conditioning Output Signal Conditioning Controller (µP, µC, FPGA, PLC) Matching Components and devices for communication
  • 23.
    Surrounding Environment • Various components(parts) interact interdependently such that an output corresponding to input is obtained. • Same or different i/p , o/p in same or different environment. System Classification of Systems • Mechanistic systems • Ecological systems • Social system • Animate system Components Inside Single i/p Multi i/p Single o/p Same/ Different o/p
  • 24.
    Climate, river, mountain, cloud,atmosphere Ecological System Mechanisitic System Machine, conveyer, car, motor, robot, etc. Social System Society, school, Corporation, etc. Animate System Animal, bird, Human, etc
  • 25.
    • Mechanistic systempurposeless system (no self purpose) No choice of components it works on physical laws eg. Fountain pens operate on the principle of capillary action • Social System: •Purposeful have defined goals, intentions, or functions. They exist to fulfill certain societal needs, maintain order, and facilitate human interactions. •Choice of Components Exist: People can actively participate in shaping social structures, norms, and institutions. • Animate System: •Purposeful - survival, growth, and reproduction •No Choice of Components Exist: organs, cells, etc develop according to genetic instructions and environmental influences. • Ecological System •most purposeless system (no self purpose) they follow natural laws and interactions based on physical and atmospheric conditions. •choice or adaptation among the components for the overall balance and functioning of the system
  • 26.
    Intelligent Controllers Smart Sensors Intelligent Actuators Plant InputSignal Conditioning Output Signal Conditioning Plant / system
  • 27.
    1.Mechatronic System(Intelligent ) Peopledesire to have their most of SYSTEMS (machine, toys, vehicles, home ect.) to be Smart and Intelligent enough ,which is Capable to Talk(audio) / Walk(action) /Report(display) / Inform Etc. as per operating /functioning Environment and Situations of the system through UNILATERAL OR BILATERAL COMMUNICATION link.
  • 30.
    1.IC Engine System/ Electric motor with control 2. Power Transmission System / Drive train – flywheels, clutch, gear, CVT (Automatic) 3. Brake System - Anti-lock Brakes and Power Brakes 4. Steering, Suspension and Tires 5. Electrical System – Battery, Fuses and Connectors, Car Computer(ECU) 6. Exhaust System - Catalytic Converter, Silencer 7. Car Cooling System - water pump, thermostat, radiator, fan and other smaller components.
  • 31.
    Sensor translate measurable quantities (current,voltage, temperature, speed, torque, and flux) into electric signals through the interface circuitry. Signals conditioned to the appropriate level before fed into processor. Then amplified via the interface circuitry to drive power devices of the power converter
  • 32.
    • SYSTEMS: Knowthe system operation and control parameters. • ENVIRONMENT AND SITUATIONS: Translate the situation(s) to respective signal using sensor(s) & transducer(s). • CAPABILITY to COMMUNICATE: Design for capability to communicate the translated signal using signal conditioning devices to controller. • CONTROLLER: Which controls communication and coordination among all components through computation and comparison to issue command signal to implement action. • ACTION/OUTPUT: Implement controller command using actuator(s). Smart (Intelligent) System
  • 33.
    . Mechatronics represents aprocess that blends mechanics and electronics with use of precision engineering, computer science, information technology, control system theory, and sensor and actuator technology to design improved products and processes.
  • 34.
    Based on typeof input energy, type of control applied, mathematical model used, and level of Intelligence. Classification of Mechanistic Systems 1. Input Energy based Classification • Type of input energy - Electrical, hydraulic, pneumatic, mechanical, chemical, nuclear and optical Electrical System Thermal System Mechanical System Fluid System Chemical System Nuclear System
  • 35.
    Electrical Systems • Inputis Electrical Energy • Output may be mechanical, electrical, chemical, etc. Motor Transformer Fan
  • 36.
    Thermal Systems • Inputis Thermal Energy • Output may be mechanical, electrical, chemical, etc. Furnace Thermocouple
  • 37.
    Mechanical Systems • Inputis mechanical Energy • Output may be mechanical, electrical, etc. Lathe machines Turbines Automobiles Nuclear Systems • Input is nuclear Energy • Output may be mechanical, electrical, heat, motion etc. Electricity generation through nuclear fission heat, Nuclear weapons atomic bomb
  • 38.
    Fluid Systems • Inputis fluid Energy • Output may be mechanical, electrical, etc. Pelton wheel turbine Air compressor Water jet cutting Chemical Systems • Input is chemical Energy • Output may be mechanical, electrical, etc. Battery Electrolytic process
  • 39.
    2. Mathematical Modelbased Classification • Equations to establish input-output relationship Dynamic System Static System Linear System Nonlinear Distributed Lumped Probabilistic Deterministic
  • 40.
    Dynamic System –the components and system are represented to give an output with a time constraint. Represented by integral or differential equation. The dynamic system depends on past, future or a combination with present y(t)=x(t-1)+x(t) or y(t) = x(t+1) Eg. .An electric circuit containing inductors and (or) capacitors Static System - the components and system are represented to give an output without a time constraint. y(t)= 2x(t) Eg. Purely resistive electrical circuits, where the output is proportional to the input
  • 41.
    Linear System -linear relationship between input and output. Obey the principle of homogeneity and principle of superposition. Amplifiers, Differentiators, Integrators, Linear electronic filters, Circuits composed exclusively of ideal resistors, linear capacitors, inductors (air core or iron core in linear region), op-amps (in the "non- saturated" region), and other "linear" circuit elements
  • 42.
    Nonlinear – doesnot show linear relationship between input and output • Circuits that operate in a nonlinear way, such as mixers, modulators, rectifiers, radio receiver detectors and digital logic circuits. • Loads that generate harmonic currents, such as motor controllers, inverters, welding equipment, MRI scanner, rectifiers, UPS systems, computers, printers, TVs and electronic lighting ballasts. • Elements that have nonlinear behavior, such as diodes, transformers, transistors, iron core inductors, etc.
  • 43.
    Distributed – parametersare distributed along space and time. Developed using partial differential equation. Lumped – parameters are functions of time and are concentrated at a singular point. Developed using differential equation. Homogeneous and consistent system can be lumped not heterogeneous.
  • 44.
    Deterministic – Constitutedby a unique set of variable system parameters with previous state values. Its results are dependent on the initial values of the variables. Next state can be perfectly predicted. • A ball rolling down a slope without any external forces acting on it. • A pendulum swinging back and forth. • A clock ticking.
  • 45.
    Probabilistic / stochastic– Constituted by random variables’ states instead of unique set of values. Represented using probabilistic distribution. The occurrence of events cannot be perfectly predicted. • The stock market . • The weather. • The outcome of a coin toss.
  • 46.
    3. Function basedClassification • Measurement system and control system Thermocouple Strain gauge Machine/ Plant/ Process/ System Amplifier +Filter Amplifier +Filter MULTIPLEXER ADC PPI 8255 Microprocessor Or Microcontroller Or PLC DAC Actuator Final control Pressure temperature CH0 CH1 CH2 CH7 0 0 0 Analog data Digital data D0-D7 E/C S/C PC0 PC1 PC2 D0-D7 Digital data i/p to CPU OUT WR RD CS A0 A1 S/C : Start Conversion E/C : End Conversion Programmable Peripheral Interface (PPI) c AD590 IC (Temp transducer) gives digital output directly
  • 47.
    • Sensor respondsto the energy received from physical quantity. The output is converted to an electrical analog signal by a transducer. • Signal conditioner amplification, filtering, rectification, analog to digital converter (ADC)/ Digital to analog (DAC), etc. • Data transmitter data received after signal conditioning are transmitted to components/device for further processing for measurement or control. Important for computer control or remote control.
  • 48.
    • Data Processor(calculation, calibration, comparison, etc) done by computer / calculating device for displaying an output or performing computer control. • Data presentation data are presented for interaction through display devices such as monitors, LCD, prints, etc.
  • 49.
    used to controlsome phenomenon or action Types – Open loop or Closed loop system (i) Open loop system • Measurement system and control system Keyboard (PWM Algorithm) Microcontroller Signal Conditioning (optocouplers and Driver Circuit) Motor Power Supply Power Converter Duty cycle of power switches System has no feedback of actual measured value to input. Thus o/p of the system does not affect the i/p.
  • 50.
    (ii) Closed loopsystem (PWM Algorithm) Microcontroller Signal Conditioning (optocouplers and Driver Circuit) Motor Power Supply Power Converter Duty cycle of power switches Speed measurement encoder disc Feedback Digital encoder Counter Reference Speed (Nr) Measured Speed (Nm) The o/p from the system is feedback to the input level of the system such that the error is reduced. Automatic and intelligent mechatronics system are closed loop and feedback control systems (FCS) Error - +
  • 51.
    • Closed loopsystem regulates the output to a certain value based on the feedback provided by a measuring device. • A self regulating system is fully automatic. • Elements of closed Loop system i) Elements for comparison : Error = Desired/set/reference value – measured value Error is generated by negative feedback, positive feedback and bipolar feedback. Negative feedback is used to control a system.
  • 52.
    Negative feedback givesa reduced output, positive feedback gives a increased output value bipolar gives either of both. • In control systems, negative feedback is desired for a number of reasons that are: • Stability • Correction of Errors • Robustness • Reduces the effects of non-linearity • Acceptance of Uncertainty • Reduces Unrestricted Growth • Controlling System Saturation • Improvements to Control Performance
  • 53.
    ii) Control Elements:Take an action based on the error signal. Controls the process according to algorithm. iii) Correction element : Minimize the error based on the control signal issued by controller. A switch (effector/ actuator/ final control element) to turn ON or OFF AC/fan for cooling room. iv) Process element : Combination of various functions of different system controlled using closed loop control. v) Measurement element : Output a value of signal corresponding to input physical variable parameter under measurement. Measured value is compared with required value. Error processed to issue control signal command for correction.
  • 54.
    Developing closed loopsystem from open loop system Temperature control of furnace Manual control of furnace by operator based on furnace temperature. Error signal Amplification Control µP, PLC, etc Temperature transducer Input/ feedback signal conditioning Furnace Valve (Fuel control) Furnace System Measured temperature value - + Reference/ desired value Error signal Control signal to fuel valve Manipulated fuel flow
  • 55.
    • Control Unit: Operator behave like a control unit and control the temperature. • Correction Unit : Switch to be made ON/OFF of heating process • Process : Furnace heated using electricity • Measuring Device : Thermocouple/ Thermistor, etc. • Comparison element : Open loop operator compare. In closed loop feedback control is required • Reference Value: Desired furnace temperature • Controlled value : It is the furnace temperature • Error Signal : Difference between reference and measured value of temperature. In closed loop human is replace by computer / PLC/ µP, µC, etc.
  • 56.
    Advantages and Disadvantagesof closed loop control systems • Advantages: More accurate, More flexible control, easier to use, more informative, more intelligent, more useful than manual control • Disadvantages: More complex mechanism, complex hardware, More prone to breakdown or damage, Newly developed components may outdate existing one.
  • 57.
    What type ofcontrol is used in traffic light system? How can we convert it from one form of control to another form? What are the input and output of a toaster? Is it an open loop or closed loop system? How can we transform an open loop system to closed loop system? What type of control is used in automatic washing machine How can we convert it from one form of control to another form?
  • 58.
    Examples of closed-loopcontrol systems in daily life include: • Automatic Electric Iron – Heating elements are controlled by the output temperature of the iron. • Servo Voltage Stabilizer – Voltage controller operates depending upon the output voltage of the system. • Water Level Controller – Input water is controlled by the water level of the reservoir. • Missile Launched and Auto Tracked by Radar – The direction of the missile is controlled by comparing the target and position of the missile. • An Air Conditioner – An air conditioner functions depending upon the temperature of the room. • Cooling System in Car – It operates depending upon the temperature which it controls.
  • 59.
    Examples of open-loopcontrol systems in daily life include: • Electric Hand Drier – Hot air (output) comes out as long as you keep your hand under the machine, no matter how much hand is dried. • Automatic Washing Machine – This machine runs according to the pre-set time irrespective of washing is completed or not. • Bread Toaster – This machine runs as per adjusted time irrespective of toasting is completed or not. • Automatic Tea/Coffee Maker – These machines also function for pre-adjusted time only. • Timer Based Clothes Drier – Machine dries wet clothes for pre- adjusted time, no matter how much the clothes are dried. • Light Switch – Lamps glow whenever the light switch is on irrespective of light is required or not. • Volume on Stereo System – Volume is adjusted manually irrespective of output volume level.
  • 60.
    Mechatronic System Intelligence •Advancement in Semiconductor technology and IT let to new generation equipment and machinery – smart or intelligent product/ device/ system • Sensing device, memory, data-processing device, reasoning device, communication devices and effectors/ actuators • Artificial Intelligence (AI)
  • 61.
    • Unique identification •Capability to communicate effectively with its devices and environment • Capability to store, inform, and use data/information regarding its components, system, and environment • Facility to display its features, requirements, etc. • Communicate and coordinate with users, components and environment for decision making • Continuously monitor their status and environment Properties of Intelligent System
  • 62.
    • Perception isthe process of interpreting sensory information from the environment • Cognition refers to the mental processes involved in acquiring, processing, and storing information, such as attention, memory, language, and problem-solving. • Execution, also known as action, is the process of carrying out a task or behavior based on the information processed by perception and cognition.
  • 63.
    Level of Intelligence Intelligent system class Subsystem System ability Components Examples Level 0 Dumb Cannot interact with self or environment No components Table, glass of water Level 1 Self regulating Perception + execution Identification ( analog and digital signal as information) Sensors, decision mechanism + effector No software Automatic iron, Auto focusing camera Level 2 Small SDs/ Lower Intelligence Perception + execution with knowledge Identification +reasoning for accessing knowledge Sensors, decision mechanism + effector (Opamps, logic gates, flip flops and timers) refrigerator with thermostat, washing machine
  • 64.
    Level 3 Big SDs/ Lower Intelligence Perception+ cognition+ execution Identification +reasoning for accessing knowledge +Learning+ communicati on Sensors, decision by processor (Hardware and software)+ effector Cars with an electronic transmission system (ETS) [ changing road condition, ice, obstacles etc] Level 4 Advance intelligence/ Wisdom level Perception + cognition+ execution Identification +reasoning for accessing knowledge +Learning+ communicati on + history track for pattern recognition Sensors, decision by processor (Hardware and software)+AN N+ Deep Learning effector Anthropoid robots (ASIMO)
  • 66.
    • Hardware Components SensingElements Data processing Elements End effectors / Actuators Software components Human Intelligence system
  • 67.
    Future generation systemintelligence level - IoT Expressing System Intelligence Intelligence Level Intelligence Location Communication uniformity •Information handling •Problem Reporting •Decision making • Outside the system (service network) • Inside the system (embedded) • Component(s) • Container Expressing System Intelligence Model 1 Model 2 Model 3
  • 68.
    • A containeris a software unit that contains all of the code, system libraries, system settings, and elements needed to operate in a computing environment. Containers can be deployed, and ran wherever needed — including on personal laptops, private data centers, or in a public cloud.
  • 69.
    Components Involved inIntelligent System Design and Development Type 1 : Mechanical system incorporated with electronic components in order to increase the functional aspects of product – Variable speed Drive, CNC machine Type 2 : Mechanical product working on traditional concept, but their internal components were updated by electronic parts – sewing machines and automated manufacturing systems.
  • 70.
    Type 3: Productsand systems whose functionality remained similar to those of traditional, even after replacing internal part by electronic components – digital clocks Type 4: Products and systems working through synergistic integration with mechanical and electronic components – photocopiers, intelligent washers and dryers, rice cookers, and automatic ovens. Class category based on JSPMI – Japan society for promotion of machine Industry (1970 )
  • 71.
  • 72.
  • 73.
    Information processing componentsand systems Basic components Hardware Software Soft computing tool Data, information, policies, procedures, purposes, communication networks µP, µC, DSP, FPGA, Computer Computing devices, data processors, etc Machine language program (simple systems), assembly language program (smart and intelligent systems; 8085, 8086, 8051, etc. microprocessors), high-level language program (intelligent complex systems; 8086, 386, 486, Pentium I, II, III, IV), data processors FORTRAN, PASCAL, COBOL, BASIC, C, C++, MATLAB, LabVIEW, DSpace, etc. For advanced intelligent systems : Fuzzy Logic, NN, GA, PSO, etc.
  • 74.
    Mechatronics has bridgedthe gap between traditional/conventional mechanical, electrical, and control engineering after advances in semiconductor technology, especially microchips and computer technology. It responds to the industries’ increasing demand for engineers who are able to work across boundaries of conventional engineering. Mechatronic engineers identify and utilize the interdisciplinary knowledge and proper combinations of technologies to provide optimal solutions for increasing engineering problems. Mechatronics for all (Applications of Mechatronics)
  • 75.
    • Application ofsuch knowledge and technology leads to the development of more efficient, intelligent, cost-effective product designs to meet the growing market demand. • In particular, the development of microprocessors and microcomputers encouraged engineers to integrate interdisciplinary areas and apply them to various products from all walks of life, such as in the fields of consumer product design, manufacturing, instrumentation, motion control, industrial processes, robotics, aircraft, traction, defence, automated diagnostic systems, medicines, and biotechnology
  • 76.
    Application of Mechatronics •Robotics • Defence • Biomedical and Surgery Robotic Surgery Laparoscopy • Agriculture – Automatic Weed controller • Automation Industrial Automation Automation in Automobile Industry
  • 77.
    Civil Engineering: ElectricShovel, Building material mixing and loading ,etc Metallurgical: Automatic and intelligent control of metallurgical processes ,etc. Aerospace: Flight control ,Drone design ,etc. Chemical: Automatic and intelligent control of chemical processes, etc
  • 78.
    Architecture: Automatic designof a structure ,3D Printing ,etc. Medical :Robotic surgery, Biomedicine,etc Robotics: Snake, ASIMO, SOFIA,etc. Defense: Guided missile ,tank ,unmanned vehciles ,etc Agriculture: Automatic weed controller, crop plantation ,etc
  • 79.
    *Application of mechatronicapproaches in the field of bio-engineering to design and develop SMART and Intelligent devices and system for diagnostics purposes and human/animal organ replacement and control . *Doctors and engineers work together to design and develop such devices and systems 8.Bio-mechatronics
  • 81.
    • Mechanical:Sensors, Actuatorsdesign, mechanics etc. • Electrical :Sensors, Actuators design, etc. • Electronics: Sensors, Controllers ,Communication and switching, interfacing ,networking, etc. • Computer :Controller , communication, software design, intelligent control, etc. Role of Mechanical ,Electrical & Electronics and Computer Engineering in Intelligent product design
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