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mml
System-agnostic prediction of pharmaceutical placebo stability
via cloud computing and experimental validation
PASC23, Davos 28.06.2023
Georgios S.E. Antipas1
Samuel Kyeremateng2
Regina Reul2
Kristin Voges²
Nikolaos A. Ntallis1
Konstantinos T. Karalis1
Lukasz Miroslaw3
1Molecular Modelling Laboratory, CH-6340 Baar, Switzerland
2AbbVie Deutschland GmbH & Co. KG, 67061 Ludwigshafen, Germany
3Microsoft Corporation, CH-8058 Walliselen, Switzerland
mml
mml
- Innovation-driven Computational Materials
Science (CMS) / Chemistry (CC) R&D
- Focus on Pharmaceutics + Chemicals industries
- Provide solutions of industrial relevance = large-
scale (~ 20k cores/study, util. ~ 90-95%/core )
- Optimize cloud-HPC = MS Azure Quantum
Develop/deploy
Advise/facilitate
Anticipate
e.g. CI
Multi scale modelling
- Atomic
- Mesoscale
- Coarse graining
- Continuum/process modelling
- CFD, FEM, bespoke (EAF,
Atomization+Break up)
System classes
- Organic
- Small organics (drugs)
- Biomolecular (Proteins)
- Polymers/excipients
- Inorganic
Azure CMS/CC solutions
1. Solid solution stability (solubility) e.g.
amorphous solid solutions
2. Macromolecule parametrization
3. Chemical reactivity pathways/AI training
sets, e.g., API degradation
4. ReaxFF generation
5. Adsorption
mml System-agnostic prediction of pharmaceutical placebo stability via
cloud computing and experimental validation
Drug solubility
DOI 10.1124/pr.112.005660
>
1000
mg/ml
100-1000
mg/ml
33-100
mg/ml
10-33
mg/ml
1-10
mg/ml
0.1-1
mg/ml
>
0.1
mg/ml
(100
ppm)
Approx. 40% of the top 200 oral drug products
are practically insoluble…
DOI 10.1124/pr.112.005660
Practically
insoluble
DOI 10.1021/acs.jcim.1c01540
Flux = Solubility concentration * Permeability coef.
mml Solubility enhancement: amorphous solid solutions
DOI 10.1124/pr.112.005660
The lattice energy
DOI 10.1124/pr.112.005660
amorphous solid solutions
What is the main cause
of low solute solubility?
Hydrophobic solute +
hydrophilic polymer matrix
~ 180 ˚C
DOI 10.1016/j.jddst.2021.102452
mml
DOI 10.1523/JNEUROSCI.1656-20.2020
Binodal
Spinodal
dX
dX2
Solute molar fraction, X →
Amorphous solid solution instability:
phase separation, solute recrystallization & implementation basis
Non-activated
phase separation
Solute molecule
Polymer matrix
Kinetic stabilization
Activated
solute crystallization
via a critical nucleus
ΔG = Xs*μs + (1-Χs)*μp
• Calculate μ via Free Energy
Perturbation (FEP) …
• which mandates use of
Molecular Dynamics (MD)…
• and a solid solution model =
supercell of explicit solute +
polymer molecules
• FEP is compute-intensive = need
to have high CPU availability +
high CPU density per node +
cost efficiency…
• Deploy on Azure
Implementation basis
mml
dX
dX2
Solute molar fraction, X →
Implementation workflow: ActiveRank
1. Input molecular structures
o Solute (drug, surfactant, etc)
o Polymer
2. Generate FF parameters
o CHARMM-compatible FF
o macromolecule module
3. Create composition
windows/supercells
4. Production: simulations
o MD + FEP → μ
5. Post-production: analysis
ΔG = Xs*μs + (1-Χs)*μp
4. Production: simulations
o MD + FEP → μ
Spot
MPI
Worker 1 MPI
MPI
MPI
Worker 2 MPI
MPI
checkpoint
checkpoint
checkpoint
VM Capacity-restricted only
mml
The infrastructure setup comprises an isolated sandbox with restricted user access based
on NSG rules. Users connect to jump hosts via the Bastion service without directly
exposing the head and compute nodes to public internet. Both the jump hosts and head
node have whitelisted outbound connections for data transfer. The sandbox is connected
to a storage account for backup.
ActiveRank: MS Azure infrastructure high-level diagram
mml
Placebo system selection (Abbvie): molecular components
Study aims
o Computational blind test at
180 ˚C (melt-extrusion)
o Simulated surfactant
concentration windows per
system: 0 to 100 step 1 wt%
o Predict to within 15% of
experimental phase-
separation limit (spinodal)
o Conduct melt-extrusion
experiments to produce
physical samples
o Experimentally stress-test
samples to compare against
computational results
Uses: solubilizer, absorption and permeation
enhancer, emulsifier and surface stabilizer
Use: stabilizer in aqueous formulations
Use: excipient
mml
Computed chemical potential at 180 ˚C
-400
-350
-300
-250
-200
-150
-100
-50
0
0 10 20 30 40 50 60 70 80 90 100
μ
(kJ/mol)
Surfactant load (wt%)
VitaminE Copovidone
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0
5
0 10 20 30 40 50 60 70 80 90 100
μ
(kJ/mol)
Surfactant load (wt%)
Tween80 Copovidone
mml
Computed Gibbs free energy at 180 ˚C
b1=3.6
s1=17.7
m1=9.0
-0.2
-0.1
0.0
0.1
0.2
0 2 4 6 8 10 12 14 16 18 20
Δg
(kJ/mol)
Surfactant load (wt%)
-0.6
-0.4
-0.2
0.0
0.2
0.4
0.6
0 10 20 30 40 50 60 70 80 90 100
Δg
(kJ/mol)
Surfactant load (wt%)
VitaminE Tween80
b1=4.1
s1=10.0
m1=17.7
-0.4
-0.3
-0.2
-0.1
0.0
0.1
0.2
0 5 10 15 20 25 30
Δg
(kJ/mol)
Surfactant load (wt%)
ΔG = Xs*μs + (1-Χs)*μp
-0.4
-0.3
-0.2
-0.1
0.0
0.1
0.2
0 10 20 30 40 50 60 70 80 90 100
Δg
(kJ/mol)
Surfactant load (wt%)
mml
• All samples were extruded at 180°C and 200 RPM.
• Extrudates with surfactant loads of 3, 5, 7 and 9 wt % Tween 80 and TPGS in Copovidone matrices
were stressed by cycling DSC.
Experimental: hot melt extrusion & detection of phase
separation by Differential Scanning Calorimetry (DSC)
mml Detection of phase separation by visual
appearance of extrudate samples
Clear Clear Clear Clear Turbid
Clear Clear Clear Intermediate Turbid
mml
Detection of phase separation by DSC
Phase separation occurs at:
• 7% surfactant load for TPGS
• 9 % surfactant load for Tween 80
mml
Comparison of phase separation results
Vitamin E TPGS Tween80
Computed 9 10
Sample visual appearance
(turbidity)
9 9
Stress testing (DSC) 7 9
Average experimental 8 9
Computed limit error 13% 11%
Phase separation limit
(surfactant wt%)
mml
System-agnostic prediction of pharmaceutical placebo stability
via cloud computing and experimental validation
PASC23, Davos 28.06.2023
Georgios S.E. Antipas1
Samuel Kyeremateng2
Regina Reul2
Kristin Voges²
Nikolaos A. Ntallis1
Konstantinos T. Karalis1
Lukasz Miroslaw3
Thank you !

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PASC23-MML-ABBVIE-MS.pdf

  • 1. mml System-agnostic prediction of pharmaceutical placebo stability via cloud computing and experimental validation PASC23, Davos 28.06.2023 Georgios S.E. Antipas1 Samuel Kyeremateng2 Regina Reul2 Kristin Voges² Nikolaos A. Ntallis1 Konstantinos T. Karalis1 Lukasz Miroslaw3 1Molecular Modelling Laboratory, CH-6340 Baar, Switzerland 2AbbVie Deutschland GmbH & Co. KG, 67061 Ludwigshafen, Germany 3Microsoft Corporation, CH-8058 Walliselen, Switzerland
  • 2. mml mml - Innovation-driven Computational Materials Science (CMS) / Chemistry (CC) R&D - Focus on Pharmaceutics + Chemicals industries - Provide solutions of industrial relevance = large- scale (~ 20k cores/study, util. ~ 90-95%/core ) - Optimize cloud-HPC = MS Azure Quantum Develop/deploy Advise/facilitate Anticipate e.g. CI Multi scale modelling - Atomic - Mesoscale - Coarse graining - Continuum/process modelling - CFD, FEM, bespoke (EAF, Atomization+Break up) System classes - Organic - Small organics (drugs) - Biomolecular (Proteins) - Polymers/excipients - Inorganic Azure CMS/CC solutions 1. Solid solution stability (solubility) e.g. amorphous solid solutions 2. Macromolecule parametrization 3. Chemical reactivity pathways/AI training sets, e.g., API degradation 4. ReaxFF generation 5. Adsorption
  • 3. mml System-agnostic prediction of pharmaceutical placebo stability via cloud computing and experimental validation Drug solubility DOI 10.1124/pr.112.005660 > 1000 mg/ml 100-1000 mg/ml 33-100 mg/ml 10-33 mg/ml 1-10 mg/ml 0.1-1 mg/ml > 0.1 mg/ml (100 ppm) Approx. 40% of the top 200 oral drug products are practically insoluble… DOI 10.1124/pr.112.005660 Practically insoluble DOI 10.1021/acs.jcim.1c01540 Flux = Solubility concentration * Permeability coef.
  • 4. mml Solubility enhancement: amorphous solid solutions DOI 10.1124/pr.112.005660 The lattice energy DOI 10.1124/pr.112.005660 amorphous solid solutions What is the main cause of low solute solubility? Hydrophobic solute + hydrophilic polymer matrix ~ 180 ˚C DOI 10.1016/j.jddst.2021.102452
  • 5. mml DOI 10.1523/JNEUROSCI.1656-20.2020 Binodal Spinodal dX dX2 Solute molar fraction, X → Amorphous solid solution instability: phase separation, solute recrystallization & implementation basis Non-activated phase separation Solute molecule Polymer matrix Kinetic stabilization Activated solute crystallization via a critical nucleus ΔG = Xs*μs + (1-Χs)*μp • Calculate μ via Free Energy Perturbation (FEP) … • which mandates use of Molecular Dynamics (MD)… • and a solid solution model = supercell of explicit solute + polymer molecules • FEP is compute-intensive = need to have high CPU availability + high CPU density per node + cost efficiency… • Deploy on Azure Implementation basis
  • 6. mml dX dX2 Solute molar fraction, X → Implementation workflow: ActiveRank 1. Input molecular structures o Solute (drug, surfactant, etc) o Polymer 2. Generate FF parameters o CHARMM-compatible FF o macromolecule module 3. Create composition windows/supercells 4. Production: simulations o MD + FEP → μ 5. Post-production: analysis ΔG = Xs*μs + (1-Χs)*μp 4. Production: simulations o MD + FEP → μ Spot MPI Worker 1 MPI MPI MPI Worker 2 MPI MPI checkpoint checkpoint checkpoint VM Capacity-restricted only
  • 7. mml The infrastructure setup comprises an isolated sandbox with restricted user access based on NSG rules. Users connect to jump hosts via the Bastion service without directly exposing the head and compute nodes to public internet. Both the jump hosts and head node have whitelisted outbound connections for data transfer. The sandbox is connected to a storage account for backup. ActiveRank: MS Azure infrastructure high-level diagram
  • 8. mml Placebo system selection (Abbvie): molecular components Study aims o Computational blind test at 180 ˚C (melt-extrusion) o Simulated surfactant concentration windows per system: 0 to 100 step 1 wt% o Predict to within 15% of experimental phase- separation limit (spinodal) o Conduct melt-extrusion experiments to produce physical samples o Experimentally stress-test samples to compare against computational results Uses: solubilizer, absorption and permeation enhancer, emulsifier and surface stabilizer Use: stabilizer in aqueous formulations Use: excipient
  • 9. mml Computed chemical potential at 180 ˚C -400 -350 -300 -250 -200 -150 -100 -50 0 0 10 20 30 40 50 60 70 80 90 100 μ (kJ/mol) Surfactant load (wt%) VitaminE Copovidone -50 -45 -40 -35 -30 -25 -20 -15 -10 -5 0 5 0 10 20 30 40 50 60 70 80 90 100 μ (kJ/mol) Surfactant load (wt%) Tween80 Copovidone
  • 10. mml Computed Gibbs free energy at 180 ˚C b1=3.6 s1=17.7 m1=9.0 -0.2 -0.1 0.0 0.1 0.2 0 2 4 6 8 10 12 14 16 18 20 Δg (kJ/mol) Surfactant load (wt%) -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0 10 20 30 40 50 60 70 80 90 100 Δg (kJ/mol) Surfactant load (wt%) VitaminE Tween80 b1=4.1 s1=10.0 m1=17.7 -0.4 -0.3 -0.2 -0.1 0.0 0.1 0.2 0 5 10 15 20 25 30 Δg (kJ/mol) Surfactant load (wt%) ΔG = Xs*μs + (1-Χs)*μp -0.4 -0.3 -0.2 -0.1 0.0 0.1 0.2 0 10 20 30 40 50 60 70 80 90 100 Δg (kJ/mol) Surfactant load (wt%)
  • 11. mml • All samples were extruded at 180°C and 200 RPM. • Extrudates with surfactant loads of 3, 5, 7 and 9 wt % Tween 80 and TPGS in Copovidone matrices were stressed by cycling DSC. Experimental: hot melt extrusion & detection of phase separation by Differential Scanning Calorimetry (DSC)
  • 12. mml Detection of phase separation by visual appearance of extrudate samples Clear Clear Clear Clear Turbid Clear Clear Clear Intermediate Turbid
  • 13. mml Detection of phase separation by DSC Phase separation occurs at: • 7% surfactant load for TPGS • 9 % surfactant load for Tween 80
  • 14. mml Comparison of phase separation results Vitamin E TPGS Tween80 Computed 9 10 Sample visual appearance (turbidity) 9 9 Stress testing (DSC) 7 9 Average experimental 8 9 Computed limit error 13% 11% Phase separation limit (surfactant wt%)
  • 15. mml System-agnostic prediction of pharmaceutical placebo stability via cloud computing and experimental validation PASC23, Davos 28.06.2023 Georgios S.E. Antipas1 Samuel Kyeremateng2 Regina Reul2 Kristin Voges² Nikolaos A. Ntallis1 Konstantinos T. Karalis1 Lukasz Miroslaw3 Thank you !