OUR MANUFACTURING FACILITIES: A VIRTUAL TOUR
IN DIYA SEATING SOLUTION, EACH CHAIR THAT WE PRODUCE IS THE OUTPUT OF
PRECISE ENGINEERING, CAREFUL DESIGN, AND MASTERFUL CRAFTSMANSHIP.
WHILE THE FINISHED PRODUCT PROUDLY OCCUPIES SEATS IN HOMES, OFFICES,
AND INSTITUTIONS NATIONWIDE, NOT MANY GET TO SEE THE PLACE WHERE IT
ALL STARTS—OUR MANUFACTURING FACILITIES.
WELCOME TO A BEHIND-THE-SCENES LOOK AT THE HEART OF OUR OPERATIONS:
A PLACE WHERE TECHNOLOGY, TALENT, AND DEDICATION COME TOGETHER TO
BRING COMFORT TO LIFE. IN THIS VIRTUAL TOUR, YOU’LL GET A CLOSER LOOK
AT HOW OUR CHAIRS ARE MADE, WHO MAKES THEM, AND THE PRINCIPLES THAT
GUIDE EVERY PROCESS.
A HUB OF INNOVATION AND CRAFTSMANSHIP
OUR PRODUCTION FACILITIES ARE NOT MERE PRODUCTION SITES—THEY ARE CENTERS OF
INNOVATION WHERE CONCEPTS ARE EXPERIMENTED WITH, MATERIALS ARE REWORKED,
AND QUALITY IS ENSURED. BOTH EFFICIENTLY DESIGNED AND SUSTAINABLY OPERATED,
OUR FACILITIES ARE THE REFLECTION OF OUR DEDICATION TO EXCELLENCE AND
ACCOUNTABILITY.
EVERY ASPECT OF OUR PRODUCTION PROCESS, FROM FRAME ASSEMBLY TO FINAL
ASSEMBLY, IS DONE IN-HOUSE. THIS VERTICAL INTEGRATION ALLOWS US TO MAINTAIN
GREATER CONTROL OVER QUALITY, ACCELERATED TURNAROUND TIMES, AND ONGOING
IMPROVEMENT.
LOCATED ON A STRATEGICALLY DESIGNED AREA, OUR INFRASTRUCTURE IS SEGREGATED INTO SEVERAL SPECIALIZED DEPARTMENTS, SUCH AS:
DESIGN & PROTOTYPING UNIT
METALWORKS & FRAME FABRICATION
FOAM MOLDING & CUTTING
UPHOLSTERY & STITCHING
ASSEMBLY & FINISHING
QUALITY CONTROL & TESTING
PACKAGING & DISPATCH
EACH DEPARTMENT HAS TRAINED PERSONNEL AND MACHINERY THAT IS TOP-NOTCH, ENSURING PRECISION AT EACH STAGE.
FACILITY OVERVIEW
DESIGN AND PROTOTYPING
A CHAIR IS ENVISIONED AND MODELED BEFORE IT'S ACTUALLY BUILT. OUR
INTERNAL DESIGN TEAM UTILIZES CAD SOFTWARE AND ERGONOMIC GUIDELINES
TO DESIGN AND CREATE NEW MODELS. RAPID PROTOTYPING AND TESTING
BEFORE MANUFACTURING IS MADE POSSIBLE BY 3D PRINTING AND SIMULATION
TOOLS.
THIS IS WHERE INSPIRATION MEETS FUNCTIONALITY. CONCEPTS ARE REPEATEDLY
REFINED TO HARMONIZE AESTHETICS, COMFORT, AND USABILITY—RESULTING IN
PRODUCTS THAT ARE AS BEAUTIFUL AS THEY ARE SUPPORTIVE.
FRAME BUILDING AND METAL FABRICATION
THE DURABILITY OF EVERY CHAIR IS ITS FRAME. IN THIS DEPARTMENT,
METAL PARTS OF THE HIGHEST GRADE ARE CUT, BENT, WELDED, AND
POWDER-COATED. CNC BENDING MACHINES AND ROBOTIC WELDERS HELP
TO ENSURE EACH FRAME IS DURABLE AND CONSISTENT.
WE ADHERE TO RIGID GUIDELINES TO ENSURE THAT EVERY PART IS ABLE
TO SUSTAIN LONG-TERM USE WITHOUT SACRIFICING PERFORMANCE.
SEAT CRAFTING AND FOAM MOLDING
COMFORT STARTS WITH CUSHIONING, AND WE ARE SERIOUS ABOUT TAKING
THIS ASPECT. HIGH-PRESSURE FOAM MOLDING MACHINERY IN OUR
FACILITY PRODUCES CONSISTENT, ERGONOMICALLY DESIGNED CUSHIONS.
WE APPLY VARYING FOAM DENSITIES BASED ON THE MODEL OF THE
CHAIRS TO ACHIEVE MAXIMUM COMFORT AND POSTURE SUPPORT. THIS
ACCURACY IN FOAM APPLICATION KEEPS YOU FREE FROM FATIGUE AND
DISCOMFORT WHEN YOU USE THE CHAIRS EXTENSIVELY.
UPHOLSTERY AND TAILORING
IN THIS SECTION, SKILLED CRAFTSMEN BRING COLOR AND TEXTURE TO THE
CHAIRS. USING HIGH-QUALITY FABRICS, MESH, AND LEATHERETTES, OUR TEAM
HANDLES CUTTING, STITCHING, AND UPHOLSTERING WITH METICULOUS
ATTENTION TO DETAIL.
SEWING MACHINES WITH PROGRAMMABLE PATTERNS ENSURE EVEN STITCHING,
WHILE MANUAL INSPECTIONS GUARANTEE A FLAWLESS FINISH. WHETHER IT'S A
BREATHABLE MESH FOR TASK CHAIRS OR ELEGANT LEATHERETTE FOR EXECUTIVE
MODELS, EVERY MATERIAL IS HANDLED WITH CARE.
ASSEMBLY AND MECHANISM INSTALLATION
ONCE READY WITH INDIVIDUAL PARTS, THEY ARE ASSEMBLED IN THE LINE. FROM PLUGGING IN TILT AND
LIFT MECHANISMS TO THE INSTALLATION OF ARMRESTS AND BACKRESTS, HERE IS WHERE THE PRODUCT
BEGINS TO TAKE FORM.
CAREFUL ASSEMBLY IS DONE ON EACH CHAIR TO ENSURE THE SMOOTH FUNCTIONING OF MECHANICAL
FUNCTIONS SUCH AS RECLINING TENSION, SEAT HEIGHT, AND 360-DEGREE ROTATION.
WE ALSO HAVE STANDARD CHECKLISTS FOR EACH MODEL TO ENSURE BATCH-TO-BATCH CONSISTENT
PERFORMANCE.
QUALITY CONTROL: OUR NON-NEGOTIABLE STANDARD
EACH CHAIR IS PUT THROUGH SEVERE MULTI-POINT TESTING PRIOR TO APPROVAL FOR SHIPMENT. OUR QUALITY ASSURANCE TEAM INSPECTS:
LOAD-CARRYING CAPACITY
MECHANICAL OPERATION
UPHOLSTERY FINISH
BALANCE AND STABILITY
SMOOTH MOVEMENT (CASTERS AND SWIVEL)
RANDOM SAMPLING AND BATCH TESTING ELIMINATE THE POSSIBILITY OF ANY FAULTY PRODUCT REACHING THE CUSTOMER. THIS UNCOMPROMISING ATTENTION TO QUALITY IS PART OF OUR BRAND PLEDGE.
PACKAGING AND DISPATCH
ONCE THEY HAVE PASSED THE END-OF-PRODUCTION INSPECTION, CHAIRS ARE LOADED WITH CARE USING ENVIRONMENTALLY FRIENDLY, DAMAGE-FREE MATERIALS. EACH ITEM IS LABELED, SEALED, AND PLACED IN
OUR DISPATCH AREA.
OUR LOGISTICS DEPARTMENT COORDINATES DELIVERY PARTNERS TO ENSURE TIMELY DELIVERY WITH LOW TRANSIT DAMAGE. FROM AN INDIVIDUAL UNIT TO A BULK CORPORATE PURCHASE, EACH PACKAGE IS
TREATED WITH CARE.
SUSTAINABILITY PRACTICES
AS A NEW-GENERATION MANUFACTURER, WE ARE AWARE OF OUR GLOBAL FOOTPRINT. OUR SUSTAINABILITY PRACTICES INCLUDE:
RECYCLING OF MANUFACTURING WASTE (METAL SCRAPS, FOAM, AND FABRIC)
ENERGY-EFFICIENT EQUIPMENT AND LED LIGHTING ACROSS THE FACILITY
WATER-BASED ADHESIVES AND LOW-EMITTING COATINGS
REDUCED PLASTIC PACKAGING AND RECYCLABLE MATERIALS USAGE
WE ARE CONSTANTLY LOOKING AT OUR PROCESSES TO HELP LOWER OUR CARBON FOOTPRINT AND MAKE OUR PRODUCTS GREENER.
OUR PEOPLE: THE HEART OF OUR FACILITY
BEHIND EACH MACHINE AND PROCESS IS AN INDIVIDUAL. OUR FACTORY IS HOME TO A SKILLED GROUP OF DESIGNERS, ENGINEERS, MACHINE OPERATORS, QUALITY
INSPECTORS, AND SUPERVISORS WHO ARE ALL COMMITTED TO EXCELLENCE.
TO KEEP OUR EMPLOYEES ABREAST OF MARKET DEVELOPMENTS AND TECHNOLOGICAL ADVANCEMENTS, WE MAKE INVESTMENTS IN UPSKILLING, SAFETY, AND TRAINING. TO
US, MAKING GREAT CHAIRS IS ABOUT ENABLING GREAT PEOPLE.
INNOVATION NEVER STOPS
WE THINK MANUFACTURING IS NOT A ONE-SIZE-FITS-ALL PROPOSITION—IT CONSTANTLY CHANGES. THAT'S WHY WE'RE CONSTANTLY SEEKING:
NEW MATERIALS THAT ARE MORE DURABLE AND COMFORTABLE
AUTOMATION TO ENHANCE CONSISTENCY AND MINIMIZE WASTE
CUSTOMIZATION OPTIONS TO ADAPT TO SHIFTING CUSTOMER REQUIREMENTS
SMART FURNITURE TECHNOLOGIES TO COMPLEMENT MODERN WORKPLACES
OUR FACTORY IS AN ENVIRONMENT OF PERPETUAL LEARNING AND REFINEMENT, SO WE CAN STAY AHEAD OF THE CURVE IN THE SEATING BUSINESS.
CONCLUSION: MORE THAN JUST A FACTORY
NOT ONLY IS OUR FACTORY WHERE CHAIRS ARE PRODUCED—IT'S WHERE VISION GETS CREATED, WHERE
INNOVATION INTERSECTS WITH CRAFTSMANSHIP, AND WHERE EVERY ADJUSTMENT, STITCH, AND BOLT HAS A
PURPOSE BEYOND ITSELF: PROVIDING COMFORT TO THOSE WHO USE THEM.
AT DIYA SEATING SOLUTION, WE'D LIKE TO WELCOME YOU NOT ONLY TO SIT IN OUR CHAIRS—BUT TO LEARN
ABOUT THE PASSION AND PRECISION THAT IS POURED INTO EVERY ONE OF THEM. THIS WEB TOUR IS JUST A
SMALL PEEK AT THE DILIGENCE, TECHNOLOGY, AND HEART THAT PUTS OUR PRODUCTS TRULY BEYOND
ORDINARY.
WOULD YOU LIKE US TO HIGHLIGHT THIS TOUR WITH PICTURES OR VIDEOS FOR YOUR WEBSITE OR
BROCHURE? I CAN ALSO ASSIST IN CREATING A MULTIMEDIA EXPERIENCE!
Our Manufacturing Facilities A Virtual Tour.pdf

Our Manufacturing Facilities A Virtual Tour.pdf

  • 2.
    OUR MANUFACTURING FACILITIES:A VIRTUAL TOUR IN DIYA SEATING SOLUTION, EACH CHAIR THAT WE PRODUCE IS THE OUTPUT OF PRECISE ENGINEERING, CAREFUL DESIGN, AND MASTERFUL CRAFTSMANSHIP. WHILE THE FINISHED PRODUCT PROUDLY OCCUPIES SEATS IN HOMES, OFFICES, AND INSTITUTIONS NATIONWIDE, NOT MANY GET TO SEE THE PLACE WHERE IT ALL STARTS—OUR MANUFACTURING FACILITIES. WELCOME TO A BEHIND-THE-SCENES LOOK AT THE HEART OF OUR OPERATIONS: A PLACE WHERE TECHNOLOGY, TALENT, AND DEDICATION COME TOGETHER TO BRING COMFORT TO LIFE. IN THIS VIRTUAL TOUR, YOU’LL GET A CLOSER LOOK AT HOW OUR CHAIRS ARE MADE, WHO MAKES THEM, AND THE PRINCIPLES THAT GUIDE EVERY PROCESS.
  • 3.
    A HUB OFINNOVATION AND CRAFTSMANSHIP OUR PRODUCTION FACILITIES ARE NOT MERE PRODUCTION SITES—THEY ARE CENTERS OF INNOVATION WHERE CONCEPTS ARE EXPERIMENTED WITH, MATERIALS ARE REWORKED, AND QUALITY IS ENSURED. BOTH EFFICIENTLY DESIGNED AND SUSTAINABLY OPERATED, OUR FACILITIES ARE THE REFLECTION OF OUR DEDICATION TO EXCELLENCE AND ACCOUNTABILITY. EVERY ASPECT OF OUR PRODUCTION PROCESS, FROM FRAME ASSEMBLY TO FINAL ASSEMBLY, IS DONE IN-HOUSE. THIS VERTICAL INTEGRATION ALLOWS US TO MAINTAIN GREATER CONTROL OVER QUALITY, ACCELERATED TURNAROUND TIMES, AND ONGOING IMPROVEMENT.
  • 4.
    LOCATED ON ASTRATEGICALLY DESIGNED AREA, OUR INFRASTRUCTURE IS SEGREGATED INTO SEVERAL SPECIALIZED DEPARTMENTS, SUCH AS: DESIGN & PROTOTYPING UNIT METALWORKS & FRAME FABRICATION FOAM MOLDING & CUTTING UPHOLSTERY & STITCHING ASSEMBLY & FINISHING QUALITY CONTROL & TESTING PACKAGING & DISPATCH EACH DEPARTMENT HAS TRAINED PERSONNEL AND MACHINERY THAT IS TOP-NOTCH, ENSURING PRECISION AT EACH STAGE. FACILITY OVERVIEW
  • 5.
    DESIGN AND PROTOTYPING ACHAIR IS ENVISIONED AND MODELED BEFORE IT'S ACTUALLY BUILT. OUR INTERNAL DESIGN TEAM UTILIZES CAD SOFTWARE AND ERGONOMIC GUIDELINES TO DESIGN AND CREATE NEW MODELS. RAPID PROTOTYPING AND TESTING BEFORE MANUFACTURING IS MADE POSSIBLE BY 3D PRINTING AND SIMULATION TOOLS. THIS IS WHERE INSPIRATION MEETS FUNCTIONALITY. CONCEPTS ARE REPEATEDLY REFINED TO HARMONIZE AESTHETICS, COMFORT, AND USABILITY—RESULTING IN PRODUCTS THAT ARE AS BEAUTIFUL AS THEY ARE SUPPORTIVE.
  • 6.
    FRAME BUILDING ANDMETAL FABRICATION THE DURABILITY OF EVERY CHAIR IS ITS FRAME. IN THIS DEPARTMENT, METAL PARTS OF THE HIGHEST GRADE ARE CUT, BENT, WELDED, AND POWDER-COATED. CNC BENDING MACHINES AND ROBOTIC WELDERS HELP TO ENSURE EACH FRAME IS DURABLE AND CONSISTENT. WE ADHERE TO RIGID GUIDELINES TO ENSURE THAT EVERY PART IS ABLE TO SUSTAIN LONG-TERM USE WITHOUT SACRIFICING PERFORMANCE.
  • 7.
    SEAT CRAFTING ANDFOAM MOLDING COMFORT STARTS WITH CUSHIONING, AND WE ARE SERIOUS ABOUT TAKING THIS ASPECT. HIGH-PRESSURE FOAM MOLDING MACHINERY IN OUR FACILITY PRODUCES CONSISTENT, ERGONOMICALLY DESIGNED CUSHIONS. WE APPLY VARYING FOAM DENSITIES BASED ON THE MODEL OF THE CHAIRS TO ACHIEVE MAXIMUM COMFORT AND POSTURE SUPPORT. THIS ACCURACY IN FOAM APPLICATION KEEPS YOU FREE FROM FATIGUE AND DISCOMFORT WHEN YOU USE THE CHAIRS EXTENSIVELY.
  • 8.
    UPHOLSTERY AND TAILORING INTHIS SECTION, SKILLED CRAFTSMEN BRING COLOR AND TEXTURE TO THE CHAIRS. USING HIGH-QUALITY FABRICS, MESH, AND LEATHERETTES, OUR TEAM HANDLES CUTTING, STITCHING, AND UPHOLSTERING WITH METICULOUS ATTENTION TO DETAIL. SEWING MACHINES WITH PROGRAMMABLE PATTERNS ENSURE EVEN STITCHING, WHILE MANUAL INSPECTIONS GUARANTEE A FLAWLESS FINISH. WHETHER IT'S A BREATHABLE MESH FOR TASK CHAIRS OR ELEGANT LEATHERETTE FOR EXECUTIVE MODELS, EVERY MATERIAL IS HANDLED WITH CARE.
  • 9.
    ASSEMBLY AND MECHANISMINSTALLATION ONCE READY WITH INDIVIDUAL PARTS, THEY ARE ASSEMBLED IN THE LINE. FROM PLUGGING IN TILT AND LIFT MECHANISMS TO THE INSTALLATION OF ARMRESTS AND BACKRESTS, HERE IS WHERE THE PRODUCT BEGINS TO TAKE FORM. CAREFUL ASSEMBLY IS DONE ON EACH CHAIR TO ENSURE THE SMOOTH FUNCTIONING OF MECHANICAL FUNCTIONS SUCH AS RECLINING TENSION, SEAT HEIGHT, AND 360-DEGREE ROTATION. WE ALSO HAVE STANDARD CHECKLISTS FOR EACH MODEL TO ENSURE BATCH-TO-BATCH CONSISTENT PERFORMANCE.
  • 10.
    QUALITY CONTROL: OURNON-NEGOTIABLE STANDARD EACH CHAIR IS PUT THROUGH SEVERE MULTI-POINT TESTING PRIOR TO APPROVAL FOR SHIPMENT. OUR QUALITY ASSURANCE TEAM INSPECTS: LOAD-CARRYING CAPACITY MECHANICAL OPERATION UPHOLSTERY FINISH BALANCE AND STABILITY SMOOTH MOVEMENT (CASTERS AND SWIVEL) RANDOM SAMPLING AND BATCH TESTING ELIMINATE THE POSSIBILITY OF ANY FAULTY PRODUCT REACHING THE CUSTOMER. THIS UNCOMPROMISING ATTENTION TO QUALITY IS PART OF OUR BRAND PLEDGE.
  • 11.
    PACKAGING AND DISPATCH ONCETHEY HAVE PASSED THE END-OF-PRODUCTION INSPECTION, CHAIRS ARE LOADED WITH CARE USING ENVIRONMENTALLY FRIENDLY, DAMAGE-FREE MATERIALS. EACH ITEM IS LABELED, SEALED, AND PLACED IN OUR DISPATCH AREA. OUR LOGISTICS DEPARTMENT COORDINATES DELIVERY PARTNERS TO ENSURE TIMELY DELIVERY WITH LOW TRANSIT DAMAGE. FROM AN INDIVIDUAL UNIT TO A BULK CORPORATE PURCHASE, EACH PACKAGE IS TREATED WITH CARE. SUSTAINABILITY PRACTICES AS A NEW-GENERATION MANUFACTURER, WE ARE AWARE OF OUR GLOBAL FOOTPRINT. OUR SUSTAINABILITY PRACTICES INCLUDE: RECYCLING OF MANUFACTURING WASTE (METAL SCRAPS, FOAM, AND FABRIC) ENERGY-EFFICIENT EQUIPMENT AND LED LIGHTING ACROSS THE FACILITY WATER-BASED ADHESIVES AND LOW-EMITTING COATINGS REDUCED PLASTIC PACKAGING AND RECYCLABLE MATERIALS USAGE WE ARE CONSTANTLY LOOKING AT OUR PROCESSES TO HELP LOWER OUR CARBON FOOTPRINT AND MAKE OUR PRODUCTS GREENER.
  • 12.
    OUR PEOPLE: THEHEART OF OUR FACILITY BEHIND EACH MACHINE AND PROCESS IS AN INDIVIDUAL. OUR FACTORY IS HOME TO A SKILLED GROUP OF DESIGNERS, ENGINEERS, MACHINE OPERATORS, QUALITY INSPECTORS, AND SUPERVISORS WHO ARE ALL COMMITTED TO EXCELLENCE. TO KEEP OUR EMPLOYEES ABREAST OF MARKET DEVELOPMENTS AND TECHNOLOGICAL ADVANCEMENTS, WE MAKE INVESTMENTS IN UPSKILLING, SAFETY, AND TRAINING. TO US, MAKING GREAT CHAIRS IS ABOUT ENABLING GREAT PEOPLE. INNOVATION NEVER STOPS WE THINK MANUFACTURING IS NOT A ONE-SIZE-FITS-ALL PROPOSITION—IT CONSTANTLY CHANGES. THAT'S WHY WE'RE CONSTANTLY SEEKING: NEW MATERIALS THAT ARE MORE DURABLE AND COMFORTABLE AUTOMATION TO ENHANCE CONSISTENCY AND MINIMIZE WASTE CUSTOMIZATION OPTIONS TO ADAPT TO SHIFTING CUSTOMER REQUIREMENTS SMART FURNITURE TECHNOLOGIES TO COMPLEMENT MODERN WORKPLACES OUR FACTORY IS AN ENVIRONMENT OF PERPETUAL LEARNING AND REFINEMENT, SO WE CAN STAY AHEAD OF THE CURVE IN THE SEATING BUSINESS.
  • 13.
    CONCLUSION: MORE THANJUST A FACTORY NOT ONLY IS OUR FACTORY WHERE CHAIRS ARE PRODUCED—IT'S WHERE VISION GETS CREATED, WHERE INNOVATION INTERSECTS WITH CRAFTSMANSHIP, AND WHERE EVERY ADJUSTMENT, STITCH, AND BOLT HAS A PURPOSE BEYOND ITSELF: PROVIDING COMFORT TO THOSE WHO USE THEM. AT DIYA SEATING SOLUTION, WE'D LIKE TO WELCOME YOU NOT ONLY TO SIT IN OUR CHAIRS—BUT TO LEARN ABOUT THE PASSION AND PRECISION THAT IS POURED INTO EVERY ONE OF THEM. THIS WEB TOUR IS JUST A SMALL PEEK AT THE DILIGENCE, TECHNOLOGY, AND HEART THAT PUTS OUR PRODUCTS TRULY BEYOND ORDINARY. WOULD YOU LIKE US TO HIGHLIGHT THIS TOUR WITH PICTURES OR VIDEOS FOR YOUR WEBSITE OR BROCHURE? I CAN ALSO ASSIST IN CREATING A MULTIMEDIA EXPERIENCE!