Unicorn Communications Company Product Profile V1.1
OSI Electronics Manufacturing Services Brochure
1. _rill Electronics
Manufacturing Services
Operations in Southern California, New England, Mexico and Southeast Asia
A Global Company
2. Our Mission Statement
Understanding and successfully addressing each customer's needs
is the overriding mission, that drives
OSI Electronics Manufacturing Services
business relationships.
Providing highly reliable solutions for medical, military/aerospace and commercial industries
The group combines more than 30 years of electronics engineering and manufacturing experience with offices and
production facilities in more than a dozen countries to implement a strategy of expansion into selective end product
markets.
OSI Systems Inc is publicly traded on NASDAQ under the OSIS symbol. OSI SYSTEMS is a STABLE, SOLIDLY
BASED company with a strong balance sheet.
Our operations in Southern California, Boston, Mexico and Southeast Asia offer our customers the flexibility to optirnce
product solutions.
• Medium to high mix and low volume production
• Local NPI with the ability to transition to a lower cost region
• Critical applications of highly complex assemblies
• Local manufacturing
Operations in Southern California, New England, Mexico,
• Multi-site volume fulfillment and Southeast Asia OSI Electronics is part or OSI System
Inc which is a vertically integraLed designer and manufac-
turer of specialized electronic systems and components
for critical applications in the security, healthcare, defense,
aerospace and commercial industries.
0710SI Electronics Manufacturing Services
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Manufacturing Services
Whether designing and building prototypes, determining pre-production quantities or
transferring mature products to a lower cost environment, OSI has the answer.
Our expertise in Medical, Aerospace / Military, and Commercial product
manufacturing board assemblies to complete systems, establishes a framework of high quality that
encompasses all products we manufacture. With OSI, you have a manufacturing partner you can
depend on to meet the needs of your market in the 21st century.
Company Services
Globally positioned to handle the
varying demands of our customers.
Pre Production
Meeting
Design Review
. .
Design for
Manufacturing and
Design for Test
Engineering Review
___________________________________ A Global Company I 03
4. ----------------------
Manufacturing Capabilities
Our expertise in Medical, Aerospace/Military, and Commercial product manufacturing board assemblies to
complete systems, establishes a framework of high quality that encompasses all products we manufacture.
Complete Product Manufacturing
OSJ'slong history of vertical integration plus 15 years of operations in Asia has positioned us well to support
complete product manufacturing needs:
• Global procurement, logistics and supply chain management
• Electro-mechanical and Box-build capabilities
• Product test development, programming and fixtures PCB Assembly
• Custom cable assembly
• Over molding of printed circuit card assemblies
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Manufacturing Services
PCBA and Box Build Capabilities
With an attention to details, 051'sboard assembly operations are tailored to allow exceptional flexibility to handle
the varying process demands that our customers require. At the same time, our continuing ISOcertifications dem-
onstrate our commitment to quality in all products and processes.
051'sexperienced engineers provide all levels of design/product build, from the smallest PCBassemblies to large
form populated box build assemblies.
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Our systems are built around the following capabilities: Medical circuit boards
• Automated Surface-Mount Technology
• Fine-pitch, BGA and uBGA component placement
• Automated Optical inspection equipment
• ICT HP3070, Teradyne and Flying Probe
·0201 size components to 2" x 2" QFP's
Package on Package
IPC Class II and
• Rapid Prototyping and Product Launch
III Assembly in
• Design for Manufacturability Analysis
accordance with
• Custom functional test development AS91 00 and ISO 13485
• Hybrids and Custom Micro-Electronics Assemblies
• Custom cable assembly
• Molded cable assembly
• Over molding assembly of PCBA's assemblies
• Seamless transfer to low cost operations
______________________________________ A Global Company] 05
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Cable Assembly and Over Molding
OSIECable Technologies meets customers engineering require-
ments in custom cable assemblies. Serving the OEM market-
place, we specialize in custom cable assemblies, assembly of
complex printed circuit boards and over-molded embedded
electronics. OSIE has an excellent 20-year track record of sup-
plying manufacturing services to a diverse group of OEM's
throughout North America.
OSIECable Technologies targets both mid-size OEM customers
and small to mid-size divisions of large companies, and excels
in lower volume and high - mix business segments. State of the
art equipment and modern production capabilities combined
with seasoned management, the company is well positioned to
service the needs of the commercial electronics marketplace.
OSIECable Technologies manufactures a wide range of custom
cable assembly products. OSIE provides simple discrete, com-
plex wire harness and molded cable assemblies. OSIE has full
dimensional, vertically integrated mold tool design, tool fabrica-
tion and high end cable assembly capabilities.
OSIECable Technologies provides in-house molding in Boston,
Southern California and Mexico.
• Custom Molded
• Discrete, Complex Wire Harness
• High Density
• Flexible High Performance Coax
• RF Cables
• Round Cable
• Over molded PCBA
• 100% Testing
• Design Support
• Tooling design and development
• Ribbon and Flat Cable
• Braiding
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Manufacturing Services
Certificates
Quality Systems and Process Control
The heart of OSl'ssuccess is found in our commitment to quality in all aspects of our operations.
Each operation is guided to attain the highest lev.elsof system certification needed to support their
customer and product base.
Highlights of our global quality strategy include:
Full ISOcertification
Camarillo AS9100 and 13485' Boston 13485' Batam 13485' Singapore 13485 • Mexico AS9100
Full compliance to MIL-I-45208, MIL-PRF-19500,and MIL-STD-883
Extensive and continuous employee training and certification programs.
Design reviews, product launch, product and process improvement teams activities are enhanced by strategically
applied statistical process control techniques.
Value Proposition
We rank as one of the largest Tier 3 EMS providers in the world, with a competitive differen-
tiation and manufacturing advantage.
• Strategic market focus ensures the right partnerships, execution and responsiveness.
• Product optimization approach provides the best solution for the customer
• Global footprint with a single P&Lfor cohesive customer support and a seamless transition to our offshore
facilities.
• Stateside program management is your central point of contact regardless of the manufacturing location.
• Our manufacturing sweet-spot is the low to medium volume with medium to high mix.
• Circuit Card assembly to full system integration for medical, military, aerospace, and industrial industries.
Vision
A passion for customer service and integrity
- Agile, responsive and focused on the execution of quality in all areas of our operations.
Whether designing and building a prototype or building a pre-production quantity or transferring
mature products to a lower cost region, we fulfill a high caliber service.
________________________________________ A Global Company 107