_rill Electronics
              Manufacturing Services




  Operations in Southern California, New England, Mexico and Southeast Asia

                                                    A Global Company
Our Mission Statement



                              Understanding and successfully addressing each customer's needs
                                                       is the overriding mission, that drives
                                              OSI Electronics Manufacturing                  Services
                                                              business relationships.




         Providing highly reliable solutions for medical, military/aerospace                            and commercial         industries
         The group combines        more than 30 years of electronics engineering      and manufacturing        experience with offices and
         production    facilities in more than a dozen countries to implement       a strategy of expansion into selective end product
         markets.

         OSI Systems Inc is publicly          traded   on NASDAQ under the OSIS symbol.              OSI SYSTEMS is a STABLE, SOLIDLY
         BASED company        with a strong      balance sheet.

         Our operations in Southern California, Boston, Mexico and Southeast Asia offer our customers the flexibility to optirnce
         product solutions.


          • Medium to high mix and low volume production

         • Local NPI with the ability to transition to a lower cost region

         • Critical applications         of highly complex assemblies

         • Local manufacturing
                                                                         Operations in Southern California, New England, Mexico,
         • Multi-site volume fulfillment                                 and Southeast     Asia OSI Electronics is part or OSI System

                                                                         Inc which is a vertically integraLed designer and manufac-
                                                                         turer of specialized electronic       systems and components

                                                                         for critical applications    in the security, healthcare, defense,
                                                                         aerospace and commercial          industries.




0710SI Electronics Manufacturing   Services
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                                                                                                           Manufacturing Services




           Whether designing and building prototypes,                    determining      pre-production         quantities or

                 transferring mature products to a lower cost environment, OSI has the answer.


                          Our expertise in   Medical, Aerospace / Military, and Commercial product
                    manufacturing     board assemblies to complete   systems, establishes a framework of high quality that

                     encompasses all products we manufacture. With OSI, you have a manufacturing           partner you can

                                       depend on to meet the needs of your market in the 21st century.




Company Services




                                           Globally positioned to handle the
                                          varying demands of our customers.



  Pre Production
     Meeting
   Design Review

                                                                                                                                    .   .

                                                            Design for
                                                        Manufacturing and
                                                          Design for Test
                                                        Engineering Review




___________________________________                                                                                       A Global Company   I 03
----------------------




Manufacturing         Capabilities

     Our expertise in Medical, Aerospace/Military,      and Commercial product manufacturing board assemblies to
     complete systems, establishes a framework of high quality that encompasses all products we manufacture.




    Complete Product Manufacturing
    OSJ'slong history of vertical integration plus 15 years of operations   in Asia has positioned   us well to support
    complete product manufacturing       needs:


    • Global procurement, logistics and supply chain management
    • Electro-mechanical and Box-build capabilities

   • Product test development, programming and fixtures PCB Assembly
   • Custom cable assembly

    • Over molding of printed circuit card assemblies
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                                                                                                                      Manufacturing   Services




 PCBA       and Box Build Capabilities
         With an attention to details, 051'sboard assembly operations are tailored to allow exceptional flexibility to handle
         the varying process demands that our customers require. At the same time, our continuing ISOcertifications dem-
         onstrate our commitment to quality in all products and processes.

         051'sexperienced engineers provide all levels of design/product build, from the smallest PCBassemblies to large
         form populated box build assemblies.




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           Our systems are built around the following                                  capabilities:            Medical circuit boards
           • Automated       Surface-Mount                   Technology
           • Fine-pitch, BGA and uBGA component                            placement
           • Automated       Optical inspection                 equipment

           • ICT HP3070, Teradyne and Flying Probe
           ·0201 size components                        to 2" x 2" QFP's
                                                                                                           Package on Package
                                                                                                             IPC Class II and
           • Rapid Prototyping                    and Product Launch
                                                                                                              III Assembly in
           • Design for Manufacturability                      Analysis
                                                                                                            accordance with
           • Custom functional                    test development                                        AS91 00 and ISO 13485
           • Hybrids and Custom Micro-Electronics                          Assemblies

           • Custom cable assembly
           • Molded cable assembly

           • Over molding assembly of PCBA's assemblies

           • Seamless transfer to low cost operations


______________________________________                                                                                                A Global Company]   05
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      Cable Assembly and Over Molding


                                 OSIECable Technologies meets customers engineering require-
                                 ments in custom cable assemblies. Serving the OEM market-
                                 place, we specialize in custom cable assemblies, assembly of
                                 complex printed circuit boards and over-molded embedded
                                 electronics. OSIE has an excellent 20-year track record of sup-
                                 plying manufacturing services to a diverse group of OEM's
                                 throughout North America.

                                 OSIECable Technologies targets both mid-size OEM customers
                                 and small to mid-size divisions of large companies, and excels
                                 in lower volume and high - mix business segments. State of the
                                 art equipment and modern production capabilities combined
                                 with seasoned management, the company is well positioned to
                                 service the needs of the commercial electronics marketplace.

                                 OSIECable Technologies manufactures a wide range of custom
                                 cable assembly products. OSIE provides simple discrete, com-
                                 plex wire harness and molded cable assemblies. OSIE has full
                                 dimensional, vertically integrated mold tool design, tool fabrica-
                                 tion and high end cable assembly capabilities.

                                 OSIECable Technologies provides in-house molding in Boston,
                                 Southern California and Mexico.




                                 • Custom Molded
                                 • Discrete, Complex Wire Harness
                                 • High Density
                                 • Flexible High Performance Coax
                                 • RF Cables
                                 • Round Cable
                                 • Over molded PCBA
                                 • 100% Testing
                                 • Design Support
                                 • Tooling design and development
                                 • Ribbon and Flat Cable
                                 • Braiding
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                                                                                                       Manufacturing   Services




         Certificates
         Quality Systems and Process Control

                   The heart of OSl'ssuccess is found in our commitment to quality in all aspects of our operations.
                  Each operation is guided to attain the highest lev.elsof system certification needed to support their
                                                      customer and product base.

         Highlights of our global quality strategy include:
         Full ISOcertification
         Camarillo AS9100 and 13485' Boston 13485' Batam 13485' Singapore 13485 • Mexico AS9100
         Full compliance to MIL-I-45208, MIL-PRF-19500,and MIL-STD-883
         Extensive and continuous employee training and certification programs.
         Design reviews, product launch, product and process improvement teams activities are enhanced by strategically
         applied statistical process control techniques.




        Value Proposition
        We rank as one of the largest Tier 3 EMS providers in the world, with a competitive differen-
        tiation and manufacturing advantage.
        • Strategic market focus ensures the right partnerships, execution and responsiveness.
        • Product optimization approach provides the best solution for the customer
        • Global footprint with a single P&Lfor cohesive customer support and a seamless transition to our offshore
          facilities.
        • Stateside program management is your central point of contact regardless of the manufacturing location.
        • Our manufacturing sweet-spot is the low to medium volume with medium to high mix.
        • Circuit Card assembly to full system integration for medical, military, aerospace, and industrial industries.




                  Vision
                  A passion for customer service and integrity
                  - Agile, responsive and focused on the execution of quality in all areas of our operations.
                  Whether designing and building a prototype or building a pre-production quantity or transferring
                  mature products to a lower cost region, we fulfill a high caliber service.




________________________________________                                                                                A Global Company   107
OSI Electronics Manufacturing Services Brochure

OSI Electronics Manufacturing Services Brochure

  • 1.
    _rill Electronics Manufacturing Services Operations in Southern California, New England, Mexico and Southeast Asia A Global Company
  • 2.
    Our Mission Statement Understanding and successfully addressing each customer's needs is the overriding mission, that drives OSI Electronics Manufacturing Services business relationships. Providing highly reliable solutions for medical, military/aerospace and commercial industries The group combines more than 30 years of electronics engineering and manufacturing experience with offices and production facilities in more than a dozen countries to implement a strategy of expansion into selective end product markets. OSI Systems Inc is publicly traded on NASDAQ under the OSIS symbol. OSI SYSTEMS is a STABLE, SOLIDLY BASED company with a strong balance sheet. Our operations in Southern California, Boston, Mexico and Southeast Asia offer our customers the flexibility to optirnce product solutions. • Medium to high mix and low volume production • Local NPI with the ability to transition to a lower cost region • Critical applications of highly complex assemblies • Local manufacturing Operations in Southern California, New England, Mexico, • Multi-site volume fulfillment and Southeast Asia OSI Electronics is part or OSI System Inc which is a vertically integraLed designer and manufac- turer of specialized electronic systems and components for critical applications in the security, healthcare, defense, aerospace and commercial industries. 0710SI Electronics Manufacturing Services
  • 3.
    :~9' =- e =: r'ec"'rnn,·cs "!.:,=:/ ~Ij II U Manufacturing Services Whether designing and building prototypes, determining pre-production quantities or transferring mature products to a lower cost environment, OSI has the answer. Our expertise in Medical, Aerospace / Military, and Commercial product manufacturing board assemblies to complete systems, establishes a framework of high quality that encompasses all products we manufacture. With OSI, you have a manufacturing partner you can depend on to meet the needs of your market in the 21st century. Company Services Globally positioned to handle the varying demands of our customers. Pre Production Meeting Design Review . . Design for Manufacturing and Design for Test Engineering Review ___________________________________ A Global Company I 03
  • 4.
    ---------------------- Manufacturing Capabilities Our expertise in Medical, Aerospace/Military, and Commercial product manufacturing board assemblies to complete systems, establishes a framework of high quality that encompasses all products we manufacture. Complete Product Manufacturing OSJ'slong history of vertical integration plus 15 years of operations in Asia has positioned us well to support complete product manufacturing needs: • Global procurement, logistics and supply chain management • Electro-mechanical and Box-build capabilities • Product test development, programming and fixtures PCB Assembly • Custom cable assembly • Over molding of printed circuit card assemblies
  • 5.
    e; =----=se == i = ;I t='ectli'nn'·Cs ~Ij u Manufacturing Services PCBA and Box Build Capabilities With an attention to details, 051'sboard assembly operations are tailored to allow exceptional flexibility to handle the varying process demands that our customers require. At the same time, our continuing ISOcertifications dem- onstrate our commitment to quality in all products and processes. 051'sexperienced engineers provide all levels of design/product build, from the smallest PCBassemblies to large form populated box build assemblies. : ~~'~{~r.~:_?: i.:~> • 0 ~: . • (' ~ I • n." -. Our systems are built around the following capabilities: Medical circuit boards • Automated Surface-Mount Technology • Fine-pitch, BGA and uBGA component placement • Automated Optical inspection equipment • ICT HP3070, Teradyne and Flying Probe ·0201 size components to 2" x 2" QFP's Package on Package IPC Class II and • Rapid Prototyping and Product Launch III Assembly in • Design for Manufacturability Analysis accordance with • Custom functional test development AS91 00 and ISO 13485 • Hybrids and Custom Micro-Electronics Assemblies • Custom cable assembly • Molded cable assembly • Over molding assembly of PCBA's assemblies • Seamless transfer to low cost operations ______________________________________ A Global Company] 05
  • 6.
    -----------~- ~----- ~~--~-- ..- -~. . - - - ~ -- ~.- Cable Assembly and Over Molding OSIECable Technologies meets customers engineering require- ments in custom cable assemblies. Serving the OEM market- place, we specialize in custom cable assemblies, assembly of complex printed circuit boards and over-molded embedded electronics. OSIE has an excellent 20-year track record of sup- plying manufacturing services to a diverse group of OEM's throughout North America. OSIECable Technologies targets both mid-size OEM customers and small to mid-size divisions of large companies, and excels in lower volume and high - mix business segments. State of the art equipment and modern production capabilities combined with seasoned management, the company is well positioned to service the needs of the commercial electronics marketplace. OSIECable Technologies manufactures a wide range of custom cable assembly products. OSIE provides simple discrete, com- plex wire harness and molded cable assemblies. OSIE has full dimensional, vertically integrated mold tool design, tool fabrica- tion and high end cable assembly capabilities. OSIECable Technologies provides in-house molding in Boston, Southern California and Mexico. • Custom Molded • Discrete, Complex Wire Harness • High Density • Flexible High Performance Coax • RF Cables • Round Cable • Over molded PCBA • 100% Testing • Design Support • Tooling design and development • Ribbon and Flat Cable • Braiding
  • 7.
    . t= ~ !~I~ a; == c; , ur'ect'rnn,·cs ~-~~~~~-~---~---~--~~~~~~~---~- --~~~~~~~~~- Manufacturing Services Certificates Quality Systems and Process Control The heart of OSl'ssuccess is found in our commitment to quality in all aspects of our operations. Each operation is guided to attain the highest lev.elsof system certification needed to support their customer and product base. Highlights of our global quality strategy include: Full ISOcertification Camarillo AS9100 and 13485' Boston 13485' Batam 13485' Singapore 13485 • Mexico AS9100 Full compliance to MIL-I-45208, MIL-PRF-19500,and MIL-STD-883 Extensive and continuous employee training and certification programs. Design reviews, product launch, product and process improvement teams activities are enhanced by strategically applied statistical process control techniques. Value Proposition We rank as one of the largest Tier 3 EMS providers in the world, with a competitive differen- tiation and manufacturing advantage. • Strategic market focus ensures the right partnerships, execution and responsiveness. • Product optimization approach provides the best solution for the customer • Global footprint with a single P&Lfor cohesive customer support and a seamless transition to our offshore facilities. • Stateside program management is your central point of contact regardless of the manufacturing location. • Our manufacturing sweet-spot is the low to medium volume with medium to high mix. • Circuit Card assembly to full system integration for medical, military, aerospace, and industrial industries. Vision A passion for customer service and integrity - Agile, responsive and focused on the execution of quality in all areas of our operations. Whether designing and building a prototype or building a pre-production quantity or transferring mature products to a lower cost region, we fulfill a high caliber service. ________________________________________ A Global Company 107