This document summarizes Edgar Auto Harnesses Ltd, a privately held wire harness manufacturer established in 1999. It has over 250 employees and is ISO 9001, IATF16949, and UL certified. The company provides customized wire harness solutions and has experience in automotive, industrial, and medical industries. It focuses on quality, speed, and value-added engineering solutions for customers.
China Cable Assembly solution guide
Professional Wire harness manufacturer
The tighter the tolerance, the more difficult assembly will be, and the high cost is required. For very specific electrical characteristics, routing assembly which is impact overall cables. In some application adherence tolerance is stated in IPC/WHMA 620
The tolerance design should consider the different process such as the molding, heat shrinkage tubing, and the length of cable.
To achieve flexibility assembly, high strand count conductors and compounds developed for continuous motion drive up the cost. Hence, for installed in a stationary application, the economic solution is ignore high strand count conductor .
Potting solution or sealing design are consider in somewhere for waterproof IP67/68 rating.
For some complicated structure with undercut, ultrasonic welding assembly design is a choice to simplify the structure but expend cycle time of the production .
Fiber optic adapter is also called fiber optic coupler. It is used to provide a cable to cable fiber connection.
If you have any questions, please feel free to contact me. yoyo@kinsom.com
China Cable Assembly solution guide
Professional Wire harness manufacturer
The tighter the tolerance, the more difficult assembly will be, and the high cost is required. For very specific electrical characteristics, routing assembly which is impact overall cables. In some application adherence tolerance is stated in IPC/WHMA 620
The tolerance design should consider the different process such as the molding, heat shrinkage tubing, and the length of cable.
To achieve flexibility assembly, high strand count conductors and compounds developed for continuous motion drive up the cost. Hence, for installed in a stationary application, the economic solution is ignore high strand count conductor .
Potting solution or sealing design are consider in somewhere for waterproof IP67/68 rating.
For some complicated structure with undercut, ultrasonic welding assembly design is a choice to simplify the structure but expend cycle time of the production .
Fiber optic adapter is also called fiber optic coupler. It is used to provide a cable to cable fiber connection.
If you have any questions, please feel free to contact me. yoyo@kinsom.com
Ideal for cable pulling & installation of signaling & communication cables, optical fiber cables, datacom cables in street lighting, campus installations, airports & industrial conduits up to 120 meters.
Our cable assemblies: http://www.zugonow.com/Category.aspx?T1=G
We offer multi-functional, economical, space-saving and high performance cable assembly solutions. In addition, most of our factories are with 15 years’ experience so all of our cable assemblies will be 100% tested before delivery.
AMCO Electrical and Engineering Co, Kolkata. Dealers and Suppliers of Cable Trays, Perforated Cable Trays, Ladder Cables Trays, Cables, Transformers, Sirens and Hooters and Overhead Line Transmission Material.
Since the inception of our organization in the year 1988, Intel Cable Industries, has been a pioneering force in the field of manufacture of cables. Our range includes coaxial cables, multicore coaxial cables, shielded multicore cables, LAN cables, fibre optic cable assembly, cable assemblies for telecom sector, CATV coaxial cable and PCM cables, and all these have been well liked in the domestic and international markets. We owe our consistent growth to the fact that we provide customized solutions and packaging of consignments as per the specifications of the clients.
Thomas & Betts invented and trademarked the Ty-Rap cable tie to support, fasten, bundle, clamp and manage cables and wires.
Thomas & Betts high performance Ty-Rap cable ties with integral stainless steel locking heads for industrial, hazardous area, construction and high voltage cable installations.
Thomas & Betts premium performance Ty-Rap cable ties : UV resistant, flame retardant, heat resistant, weatherproof, low and high temperature flexibility, radiation resistant (IEEE383), chemical resistant, low smoke and fume (LSF), low smoke zero halogen (LSOH), non-outgassing and metal detectable.
Thomas & Betts Ty-Rap cable ties in a choice of materials : Polyamide 6.6, Polyamide 4.6, Polyamide 12, Polypropylene, ETFE Flouropolymer, ECTFE Flourpolymer, Acetal and Stainless Steel (304 and 316 grades).
Started to create milestones, we, M/s Jayani Technologies LLP marked our presence in the year 2009 and operate in the manufacturing/servicing of Optical Fiber Networking Product and services. since 4 years. Our quality services products have been always appreciated by our clients. Our spontaneous attitude and confident approach in offering an excellent range of Cable Blowing Machine, Common Fiber Patch Cords, Fiber Optic Pigtails, MPO MTP Fiber Patch Cables, Adopter or Coulper, Optical Attenuators, Optical Splitter, Ethernet Media Converters, Optical Video Converter has deepened our roots in the market. We, Ms Jayani Technologies LLP breathe with the aim of fully satisfying our clients with our high-quality products services. We are a unit of highly experienced professionals, all of them contributing at the best of their potentials to offer the highest degree of efficiency and client satisfaction.
Manufacturer of all Electric Control Gears for EOT CraneAnand Control
We take this opportunity to introduce ourselves “ANAND SYSTEMS ENGINEERING PVT. LTD.” As leading manufacturer of electrical control gears suitable for different types of EOT cranes in India. We are renowned both for the quality of the products as well as strategy of our after sales services.
Ideal for cable pulling & installation of signaling & communication cables, optical fiber cables, datacom cables in street lighting, campus installations, airports & industrial conduits up to 120 meters.
Our cable assemblies: http://www.zugonow.com/Category.aspx?T1=G
We offer multi-functional, economical, space-saving and high performance cable assembly solutions. In addition, most of our factories are with 15 years’ experience so all of our cable assemblies will be 100% tested before delivery.
AMCO Electrical and Engineering Co, Kolkata. Dealers and Suppliers of Cable Trays, Perforated Cable Trays, Ladder Cables Trays, Cables, Transformers, Sirens and Hooters and Overhead Line Transmission Material.
Since the inception of our organization in the year 1988, Intel Cable Industries, has been a pioneering force in the field of manufacture of cables. Our range includes coaxial cables, multicore coaxial cables, shielded multicore cables, LAN cables, fibre optic cable assembly, cable assemblies for telecom sector, CATV coaxial cable and PCM cables, and all these have been well liked in the domestic and international markets. We owe our consistent growth to the fact that we provide customized solutions and packaging of consignments as per the specifications of the clients.
Thomas & Betts invented and trademarked the Ty-Rap cable tie to support, fasten, bundle, clamp and manage cables and wires.
Thomas & Betts high performance Ty-Rap cable ties with integral stainless steel locking heads for industrial, hazardous area, construction and high voltage cable installations.
Thomas & Betts premium performance Ty-Rap cable ties : UV resistant, flame retardant, heat resistant, weatherproof, low and high temperature flexibility, radiation resistant (IEEE383), chemical resistant, low smoke and fume (LSF), low smoke zero halogen (LSOH), non-outgassing and metal detectable.
Thomas & Betts Ty-Rap cable ties in a choice of materials : Polyamide 6.6, Polyamide 4.6, Polyamide 12, Polypropylene, ETFE Flouropolymer, ECTFE Flourpolymer, Acetal and Stainless Steel (304 and 316 grades).
Started to create milestones, we, M/s Jayani Technologies LLP marked our presence in the year 2009 and operate in the manufacturing/servicing of Optical Fiber Networking Product and services. since 4 years. Our quality services products have been always appreciated by our clients. Our spontaneous attitude and confident approach in offering an excellent range of Cable Blowing Machine, Common Fiber Patch Cords, Fiber Optic Pigtails, MPO MTP Fiber Patch Cables, Adopter or Coulper, Optical Attenuators, Optical Splitter, Ethernet Media Converters, Optical Video Converter has deepened our roots in the market. We, Ms Jayani Technologies LLP breathe with the aim of fully satisfying our clients with our high-quality products services. We are a unit of highly experienced professionals, all of them contributing at the best of their potentials to offer the highest degree of efficiency and client satisfaction.
Manufacturer of all Electric Control Gears for EOT CraneAnand Control
We take this opportunity to introduce ourselves “ANAND SYSTEMS ENGINEERING PVT. LTD.” As leading manufacturer of electrical control gears suitable for different types of EOT cranes in India. We are renowned both for the quality of the products as well as strategy of our after sales services.
Epec Engineered Technologies manufactures custom cables for specific applications based upon customer design and print requirements. We can assist with cable and connector selection, layout and manufacturing techniques, and computer aided design (CAD).
Jetronics India: Your Reliable Source for Superior Circular ConnectorsShikhaT2
Jetronics is a prominent manufacturer and provider of circular connectors, offering top-quality products and services tailored to meet your specific requirements. We pride ourselves on delivering superior quality solutions that prioritize reliability,
catalog of our pipes and fittings:hdpe/ppr/pvc pipes and fittings,corrugated pipe for cable protection,multiholes pipe for 5G cable,pipes for potable water or drainage water
Presentation by Corey Melvin of Owens Corning at CAMX on October 16, 2014. He discusses double digit growth in the use of Long Fiber Thermoplastics (LFT) due to the automotive and transportation markets, where light weighting and improved aerodynamics delivers improved fuel efficiency, reduced CO2 emissions and an increase in commercial payload capacity. The focus is on advantages of LFT and market opportunities for continued growth.
Panduit stainless steel marking and identification systems provide long-term permanent marking with clear visibility for optimum identification of cables, pipes, conduits and electrical equipment. The Panduit system comprises stainless steel cable ties, cable marker plates and cable tags.
Panduit MEHT187 (pictured) metal embossing hand tool and stainless steel tape system is lightweight, compact and durable for working in harsh, hazardous and high voltage electrical projects.
KEI are reqarded by acceptance of our Instrumentation Cables by the country's prime organisations
such as NTPC, PDIL, EIL, BHEL, TATA's, IOCL, L&T, ABB, KRUPP Ind, BPCL., HPCL, ESSAR, SIEMENS,
Electricity Boards, Reliance, IOTL, Mukand, Honeywell etc. Kei
Golden laser | Professional pipe fiber laser cutting solutionGolden Laser Metal
Golden laser professional pipe fiber laser cutting machine is suitable for cutting round, square, rectangle, oval and other pipes. Now the machine has been widely applied in steel furniture, fitness equipment, steel structure, pipe processing and other industries.
Tech7 Automation Systems India Pvt.Ltd.Tamil Nadu IndiaExportersIndia.com
Tech7 Automation Systems India Pvt Ltd. is a leading manufacturers, exporters and wholesale suppliers of electrical panels like amf panels, apfc panels, bus ducts, mcc panels, pcc panels, plc panels, power distribution panel and lots more. for more information about our panels please visit our website : http://www.exportersindia.com/tech7-automation-systems-india/
This is an overview of the Gigalight company, including the Gigalight optical interconnect solutions such as high-speed optical transceivers from 25G to 400G and active optical cables, as well as passive optical components (WDM, CWDM, DWDM, PLC splitters etc.).
EPP company is innovative engineering and renovative life VaishnaviAegis
EPP Composites is one of the leading global players in the rapidly growing Composite Industry. EPP was established in 1986 with the intention to develop its place in the Composite Industry with focus on Quality and Customer Service. It is a global multi-product.
Similar to OEM Wiring Harness & ODM Custom Cable Assembly & Wire Harness Manufacturer (20)
White wonder, Work developed by Eva TschoppMansi Shah
White Wonder by Eva Tschopp
A tale about our culture around the use of fertilizers and pesticides visiting small farms around Ahmedabad in Matar and Shilaj.
Book Formatting: Quality Control Checks for DesignersConfidence Ago
This presentation was made to help designers who work in publishing houses or format books for printing ensure quality.
Quality control is vital to every industry. This is why every department in a company need create a method they use in ensuring quality. This, perhaps, will not only improve the quality of products and bring errors to the barest minimum, but take it to a near perfect finish.
It is beyond a moot point that a good book will somewhat be judged by its cover, but the content of the book remains king. No matter how beautiful the cover, if the quality of writing or presentation is off, that will be a reason for readers not to come back to the book or recommend it.
So, this presentation points designers to some important things that may be missed by an editor that they could eventually discover and call the attention of the editor.
Storytelling For The Web: Integrate Storytelling in your Design ProcessChiara Aliotta
In this slides I explain how I have used storytelling techniques to elevate websites and brands and create memorable user experiences. You can discover practical tips as I showcase the elements of good storytelling and its applied to some examples of diverse brands/projects..
Maximize Your Content with Beautiful Assets : Content & Asset for Landing Page pmgdscunsri
Figma is a cloud-based design tool widely used by designers for prototyping, UI/UX design, and real-time collaboration. With features such as precision pen tools, grid system, and reusable components, Figma makes it easy for teams to work together on design projects. Its flexibility and accessibility make Figma a top choice in the digital age.
PDF SubmissionDigital Marketing Institute in NoidaPoojaSaini954651
https://www.safalta.com/online-digital-marketing/advance-digital-marketing-training-in-noidaTop Digital Marketing Institute in Noida: Boost Your Career Fast
[3:29 am, 30/05/2024] +91 83818 43552: Safalta Digital Marketing Institute in Noida also provides advanced classes for individuals seeking to develop their expertise and skills in this field. These classes, led by industry experts with vast experience, focus on specific aspects of digital marketing such as advanced SEO strategies, sophisticated content creation techniques, and data-driven analytics.
Can AI do good? at 'offtheCanvas' India HCI preludeAlan Dix
Invited talk at 'offtheCanvas' IndiaHCI prelude, 29th June 2024.
https://www.alandix.com/academic/talks/offtheCanvas-IndiaHCI2024/
The world is being changed fundamentally by AI and we are constantly faced with newspaper headlines about its harmful effects. However, there is also the potential to both ameliorate theses harms and use the new abilities of AI to transform society for the good. Can you make the difference?
Technoblade The Legacy of a Minecraft Legend.Techno Merch
Technoblade, born Alex on June 1, 1999, was a legendary Minecraft YouTuber known for his sharp wit and exceptional PvP skills. Starting his channel in 2013, he gained nearly 11 million subscribers. His private battle with metastatic sarcoma ended in June 2022, but his enduring legacy continues to inspire millions.
3. 东莞市艾得格车配件有限公司
Privately held company, established in 1999
Sales volume over 16 Million USD (in 2017 )
OEM & ODM company, with employees more than 250
persons, 7260 square-meters in size, in 2018
IATF16949 (2016) & ISO 9001 (2015), and UL certified
supplier with the No. E468011 for wiring & E479323 for cable
Authorized as golden supplier of Alibaba.com in 2018
COMPANY STATUS
4. 1
2
3
4
Quality: IATF16949 & ISO 9001, and UL certified supplier with employees well trained by IPC
620 and complete control procedures.
Speed: OEM & ODM company with independent prototype samples shop and quick
engineering solutions.
Value added: Low failure/maintenance rate, quick solutions to help customers
increase marketing opportunities
Expertise: Specialized in wire harness since 1999 with rich experience, developed thousands
of products and molds which cover many industries and are exported to all over the word.
ADVANTAGE
6. BASIC TOOL FOR OVER MOLDING
Custom and standard over molding tool are the basic engineering and design in Edgar, with 20 years experience
on these since our company established in 1999.
7. OVERMOLDED STRAIN RELIEF DESIGN
Over-molded Strain Relief is based on the Cable diameter, rib style, slot thickness, slot shape, inner flange. The
purpose is to help customer's cable assembly, seal or even waterproof in somewhere, prevent the cable
damage from over bending or installing.
8. MOLD DESIGN
Mold design and fixture design are the core service in Edgar, The molds for plastic parts, silicone rubber parts,
stamping parts, and die-casting parts etc. The fixtures for test, assembly.
To assist custom cable /wire harness assembly design
Economical and qualified solutions
Cooling analysis
Ejector solution
Back moldInjection mold design
Front mold
10. AUTOMOTIVE CABLE / WIRE HARNESS DESIGN
Our design service have covered various Automotive service parts already. Our engineers focus on customer
concerns, the reliability & safety are always the first priority in our design. The design procedure strictly flow
IATF 16949 quality management system, and some f the process are complicated
Engine wire harness
Hybrid battery wire
assembly
ECU wire harness
Audio wire harness
Mirror wire harness
ADAS wire harness Auto seat wire harness
Buzz for sensor harness
Lamp harness
Fuel pump harness
OBD II diagnosis cable
GPS cable assembly
11. J1939 DIAGNOSTIC CONNECTOR
The J1939 belong to HD series, which is following CAN (controller area network) protocol standard and the pin-
out is defined by SAE (Society of Automotive Engineers). The HD series including J1708, J1939 etc. ,is an
environmentally silicone rubber sealed, thermoplastic cylindrical connector, which is designed to be a faster,
easier, trouble free assembly diagnostic connector in heavy-duty industry like truck, bus, cross-country vehicle,
crane and forklift etc. When mated, the contacts are protected from water, dust, lubricating oils, fuel, road salt,
grease, mud and other contaminants encountered.
12. SOLUTIONS ASSESSMENT
Wiring harness for animal blood analysis system
Durable and low failure and maintain
Easy assembly & maintain solution
13. Plating material Temperature Conductivity Cost Advantages Disadvantages
Bare N/A Excellent General Low cost Oxidizes
Tin 150℃ General High Aids soldering Poor at high frequencies
Nickel 250℃ Good Expensive High frequencies/ temperature N/A
Silver 200℃ Excellent Expensive High frequencies/ temperature N/A
DESIGN CONSULTANCY
Conductor selection
The higher number of strands the higher cost ,most conductors have strand count 7 strands (the least expensive) ,to
achieve flexibility requirement .
Plating or coating applied to the strand increase the cost of conductors, but for some bare copper is more expensive than
plating / coating conductor due to the lack of popularity.
Both voltage and current needs will dictate the size of the conductor needed.
Base material Conductivity Flex life Cost Advantages Disadvantages
Copper Excellent Good General Low cost Oxidizes
Copper alloy Good Excellent Expensive Flex life High cost
Copper weld Excellent Good High Strength Flexibility
14. Tolerance design
The tighter the tolerance, the more difficult assembly will be, and the high cost is required. For very specific electrical
characteristics, routing assembly which is impact overall cables. In some application adherence tolerance is stated in
IPC/WHMA 620
The tolerance design should consider the different process such as the molding, heat shrinkage tubing, and the length of
cable.
Shielding design
Select shielding solution both consider economic and the correct combination to meet the application
Shield type Flexibility Cost Advantages Disadvantages
Tape General Cheap Low cost Poor flexibility
Braid High High Excellent at low frequencies High cost
Spiral Excellent General Pig-tail termination Poor at frequencies
Tape & Braid Bad Expensive Good performance High cost
DESIGN CONSULTANCY
15. Insulation jacket selection
PVC : varying pliability & electrical properties, different temperature rating and price range varying accordingly.
Fluoropolymer: excellent thermal, chemical, mechanical, and electrical characteristics , high price (roughly 8~10 times PVC)
some Fuoropolymer like PTFE will require the conductor with silver or nickel plating also driving up costs.
Compounds TPE/TPR: good mechanical
Material Temperature rating Shore harness Cost
PE 75 ℃ 60A General
PP 80 ℃ 58A General
PVC 80 ~ 105℃ 16~46A General
TPE/TPR 105 ~ 125℃ 14~30A High
PU 80 ℃ 29~38A Expensive
FEP(Teflon) 200 ℃ 56A Expensive
PVC Alloy 60~70 ℃ 58A High
Kynar (PVDF) 125 ℃ 33-55A Expensive
DESIGN CONSULTANCY
16. The substitute selection
In most all instances, the substitutes connector will perform as well as the original connector to cut down both lead time
and cost.
For some connectors do not address electrical performance or dimension, mating connector is need to try-on test.
DESIGN CONSULTANCY
17. Contacts selection
For harsh environments a sealed connector should be used to avoid assembly failures in the future causing unexpected
additional costs.
Normally, a brass connector body is a good economical choice. Choose the correct contacts material Brass, Beryllium
copper, or phosphorous bronze for special circumstance. The choosing is decided by how often the connector will be
connected and disconnected.
Assembly solution
To achieve flexibility assembly, high strand count conductors and compounds developed for continuous motion drive up
the cost. Hence, for installed in a stationary application, the economic solution is ignore high strand count conductor .
Potting solution or sealing design are consider in somewhere for waterproof IP67/68 rating.
For some complicated structure with undercut, ultrasonic welding assembly design is a choice to simplify the structure
but expend cycle time of the production .
DESIGN CONSULTANCY
18. LETTER OF PATENT
Edgar’s R&D team not only with scientific management philosophy, but also have strong motivation
of craftsmanship sprit on studying and reflect on new engineering cases, till now they had finished
a dozen of utility patents.