New ecoTUBE
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The document describes the design of an improved medical tube for dispensing expensive eye medication. It discusses current tube designs and their limitations, and proposes a new "ecoTUBE" design with a plunger that can more accurately dispense all of the medication to reduce waste. The ecoTUBE design was selected through evaluation criteria and 3D printed prototypes were created and tested. The document outlines the ecoTUBE design, materials, manufacturing process, and cost analysis, concluding it is a more user-friendly and economical solution.
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New ecoTUBE
- 1. Mikaela Coose Matt Dowell Cecily Fico
- 2. Dog suffers from severe Dry Eye Syndrome (DES) Expensive Cyclosporine Treatment Tube of 3.5 grams costs $40.00
- 3. Patients find it increasingly difficult to utilize the full value of expensive salve medicine due to the current structure of medical tubes. Design and Develop an innovative medical tube that allows patients to more adequately utilize the full value of costly salve medicine.
- 4. Current Solutions: Cut Existing Tube – Safety / Contamination Accordion Tube – Inaccuracy / Lose salve in multiple creases External Tube Squeezer – Inaccuracy/ Internal waste
- 5. IDEA #1 CUBE TUBE IDEA #3 CONE PLUNGER TUBE IDEA #4 REUSABLE TUBE IDEA #2 FLAT PLUNGER TUBE
- 6. CRITERIA | IDEA #1 #2 #3 #4 AESTHETICS 1-5 2 3 4 3 ERGONOMICS 1-5 2 4 4 2 MANUFACTURING 1-5 4 3 3 2 EFFICIENCY 1-5 2 3 5 1 MARKETABILITY 1-5 1 3 5 2 TOTAL 5-25 11 16 21 10 IDEA #1 CUBE TUBE 11 IDEA #2 FLAT PLUNGER TUBE 16 IDEA #4 REUSABLE TUBE 10 IDEA #3 CONE PLUNGER TUBE 21
- 7. Advantages vs. Current Medical Tubes Plunger that drives salve out nozzle w/ease Safety – Seal ensures zero leakage Ecofriendly - Recyclable plastic Accuracy – Dispense markings Economical – More efficient = Less waste = $$$ Beneficial for the following individuals: Elderly or Individuals w/Arthritis Handicap/Disabled (Limited Motor Skills) Anyone Looking to Save Money
- 8. ABS Plastic Inexpensive for early prototypes VeroWhite Polyjet Plastic More flexible Medical Plastic - High Density Polyethylene Molding capability ABS VeroWhite
- 9. Leiter’s Compounding Pharmacy – Charles Leiter, Pharm.D. Design Elements Gateway Technical College - Greg Chapman Manufacturing / Sponsor Molitor’s Pet & Bird Clinic – Dr. Phil Molitor Critical Analysis Burlington Pharmacy Station – Karen MacKinnon, RPh Application
- 10. Equations Volume = hr² + hr²÷3 = 0.967 in³ = 15.85 cc Volume Flow Rate = A₁₁ = A₂₂ = 0.0601 in³/s = 3.985 cc/s Dispensation per 60º = 0.020 in³ = 0.328 cc
- 14. ITEM QTY VOLUME VENDOR COST BODY 1 1.392 in³ STRATASYS $18.84 TWISTER ROD 1 0.604 in³ STRATASYS $8.18 PLUNGER 1 0.709 in³ STRATASYS $9.60 CAP 1 0.176 in³ STRATASYS $2.38 3/16” O-RING 1 0.017 in³ MENARDS $0.59 SUPPORT MATERIAL N/A 10.130 in³ STRATASYS $20.75 TOTAL $60.34 MASS PRODUCTION COST ANALYSIS 825,000 cycles per injection mold (1 mold = 1 ecoTUBE) $18,000 to make molds $0.16 per lb. (HDPE) ; 0.11 lb. per ecoTUBE TOTAL COST = $0.04 per ecoTUBE
- 15. 1. UPLOAD PART FILES TO 3-D PRINTER SOFTWARE 2. PRINT ON 3-D PRINTER (AFINIA / OBJET24) 3. REMOVE EXCESS SUPPORT MATERIAL
- 16. O-RING TO SEAL TUBE AND PREVENT LEAKAGE REMOVED THREADS ABOVE PLUNGER TO PREVENT LEAKAGE THINNER SIDE WALLS TO REDUCE MATERIAL WASTE NEW CLIPS TO LATCH TWISTER ROD INTO TUBE NEW CAP W/HALF THREAD TURN DESIGN FOR EASE OF USE DIAL MARKINGS TO INDICATE QUANTITY DISPENSED
- 17. Compounded Control Salve 70% Petroleum Jelly, 30% Mineral Oil Insert Twister Rod into Body Twist dial clockwise to dispense
- 18. Through this engineering project we have learned and experienced the finer details of the challenging design process, including prototype modeling and product manufacturing. We believe our final user-friendly ecoTUBE allows patients to more adequately utilize the full value of salve medicine.