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1EN609DRA-NS4015 / 0413
A safe, reliable and efficient AC to DC power system
intended for 400V DC critical power applications.
Description
The NetSure™ 4015 is an AC to DC power system designed for applications operating
up to 400V DC. The foundation of the system is our patented, next generation 15kW
eSure™ rectifier, featuring high frequency switching technology in a compact package.
Equipped with these rectifiers, this 400V DC power system offers high efficiency over
a wide operating range in addition to exceptional NetSure™ reliability.
Designed for easy deployment in lab evaluation or field installations, all components
of this system fit into standard 19" IT racks. The three major components are:
	 1.	 Power and Control Sub-Rack (6U)
	 2.	 Load Distribution Sub-Rack (6U)
	 3.	 Battery Tray(s) (4U each)
The NetSure™ 4015 is a configurable system that can be integrated into a 24U or 42U
tall rack, either with or without batteries.
Safety features include opera-
tion with high resistance
mid-point ground. With
permanent high resistance
between both the positive and
negative busses and ground
[see Figure 1], personal safety
is increased. Available current
that could accidentally flow
through an individual or equip-
ment from line to ground is
limited to a level consistent
with today’s -48V DC systems.
An independent, online ground fault detection (GFD) system is included to alert users
to unintended insulation breakdowns in the system. The NetSure™ 4015 can also be fac-
tory configured for other grounding topologies upon request.
NetSure™ 4015
30kW 400V DC Power System
System Features
n	30kW capacity (15kW N+1)
n	Hot pluggable 15kW rectifiers
n	97% power conversion efficiency
n	Input to output isolation
n	AC input: 380V, 400V or 480V AC
n	Up to (18) output load breakers
n	Battery trays for up to 30 minutes
of runtime at 15kW
n	UL 60950-1 Listed (US & Canada),
CE Marked
AC In
400V DC
Power System
+200V DC
-200V DC
Loads
400V DC
200V DC
200V DC
Figure 1: High Resistance Mid-Point Ground Schematic
30kW System Shown in a 42U Rack
Additional Information
n	 EmersonNetworkPower.com/400VDC
n	 Power & Control Sub-Rack Data Sheet
n	 Load Distribution Sub-Rack Data Sheet
n	 Battery Tray Data Sheet
n	 System Application Guide
n	 NetSure™ 4015 Pre-Quote Form
98%
94%
92%
90%
88%
86%
84%
96%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Efficiency
Load
eSure™ R400-15000e Efficiency
Whileeveryprecautionhasbeentakentoensureaccuracyand
completenessherein,EmersonElectricCo.assumesnoresponsibility,
anddisclaimsallliability,fordamagesresultingfromuseofthis
informationorforanyerrorsoromissions.Specificationssubjectto
changewithoutnotice.
EmersonNetworkPower.com/EnergySystems (North America)
EmersonNetworkPower.eu/EnergySystems (EMEA)
© Emerson Network Power Energy Systems North America 2013.
Business-CriticalContinuity™,EmersonNetworkPower™,the Emerson Network Powerlogo,Emerson® andConsideritSolvedareservicemarksand
trademarksofEmersonElectricCo.EnergyMaster™,eSure™,NetPerform™,NetReach™,NetSpan™,NetSure™ andNetXtend™ aretrademarksofEmerson
NetworkPowerEnergySystemsNorthAmerica.Any otherproduct,brand,orcompanynamesorlogosarethepropertyoftherespectiveowner.
2 EN609DRA-NS4015 / 0413
Battery Backup Time (min.)
Number of Strings/Trays
Load 1 2 3 4 5
5kW 15 50 >60 >60 >60
10kW 9 18 31 44 50
15kW 10 18 27 32
20kW 7 12 18 24
25kW 5 8 13 18
30kW 6 10 13
Note: Backup times based on 25˚C ambient
with fully charged batteries.
Overview
NetSure™ 4015
Technical Specifications
System Input
Nominal Voltage 380V, 400V, 480V AC; 3 phase, 4 wire
Input Voltage Range
Operating range: 260V to 530V AC
Full power: 304V to 530V AC; Derated: 260V to 304V AC
Input Frequency 45Hz to 65Hz
Upstream Breaker
(recommended)
63A @ 400V AC, 50A @ 480V AC; 30kW full power
System Output
Voltage Range 290V to 400V DC adjustable
Output Power 30kW maximum @ Vout  336V DC
Voltage Regulation 0.5% for full operating range
Grounding Configurations
• High resistance mid-point ground with ground fault detection
• Negative pole ground
Efficiency Peak: 97%
Environmental
Operating Temperature Full rating: -5°C to +35°C; Recommend 20°C to 25°C with batteries
Relative Humidity 0-95% non condensing
Audible Noise  55 dB(A)
EMI EN 300 386, Class A and FCC Part 15, Class A
RoHS RoHS compliant (pending)
Optional Battery Tray
Battery Type High rate discharge lead acid (VRLA), flame retardant (V0) case
Battery Capacity 35 Watt/cell (15 min. rate), see battery backup table below
Battery Details
28 x 12V blocks; Enersys DataSafe® NPX-35TFR or equivalent
336V DC nominal, 378V DC float
Tray Mechanical 4U high, 118 kg (260 lbs) installed
Mechanical Cabinet Specification
Rectifier Form Factor Hot pluggable module
Rectifier Weight 10 kg (22 lb.)
Rack Dimensions (H x W x D)
24U: 1194 x 600 x 1000 mm (47 x 24 x 40)
42U: 2000 x 600 x 1000 mm (79 x 24 x 40)
System Weight See System Application Guide
Cabling Details Top or bottom cabling; front and rear access required
Safety
Safety Agencies UL Listed per UL60950-1 (cUL for Canada)
CE Marking per low voltage directive (EN 60950) and the EMC directive
Cabinet IP 20
Ordering Information
Part Number Description
584000300 NetSure™ 4015, 30kW 400V DC Power System
Email NetSure4000Series@Emerson.com for more information.
1	Load Distribution Sub-Rack (6U high)
Up to (9) circuit breakers, output from 6A-63A
Optional 125A main load breaker (req for UL)
Up to (2) sub-racks per system
2	Power and Control Sub-Rack (6U high)
2 x 15kW rectifiers, ACU+ controller
2 x AC input circuit breaker, 3-phase, 4-wire
Local system shutdown
Ground fault detection (HRMG only)
3	Battery Tray (4U high)
28 x 35W/cell – 336V DC nominal; 378 DC float
Remote trip c.b.; Up to (5) battery trays/system
1
2
3
3
System Shown in a 24U Rack

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NetSure 4015 30kW 400V DC System Datasheet

  • 1. 1EN609DRA-NS4015 / 0413 A safe, reliable and efficient AC to DC power system intended for 400V DC critical power applications. Description The NetSure™ 4015 is an AC to DC power system designed for applications operating up to 400V DC. The foundation of the system is our patented, next generation 15kW eSure™ rectifier, featuring high frequency switching technology in a compact package. Equipped with these rectifiers, this 400V DC power system offers high efficiency over a wide operating range in addition to exceptional NetSure™ reliability. Designed for easy deployment in lab evaluation or field installations, all components of this system fit into standard 19" IT racks. The three major components are: 1. Power and Control Sub-Rack (6U) 2. Load Distribution Sub-Rack (6U) 3. Battery Tray(s) (4U each) The NetSure™ 4015 is a configurable system that can be integrated into a 24U or 42U tall rack, either with or without batteries. Safety features include opera- tion with high resistance mid-point ground. With permanent high resistance between both the positive and negative busses and ground [see Figure 1], personal safety is increased. Available current that could accidentally flow through an individual or equip- ment from line to ground is limited to a level consistent with today’s -48V DC systems. An independent, online ground fault detection (GFD) system is included to alert users to unintended insulation breakdowns in the system. The NetSure™ 4015 can also be fac- tory configured for other grounding topologies upon request. NetSure™ 4015 30kW 400V DC Power System System Features n 30kW capacity (15kW N+1) n Hot pluggable 15kW rectifiers n 97% power conversion efficiency n Input to output isolation n AC input: 380V, 400V or 480V AC n Up to (18) output load breakers n Battery trays for up to 30 minutes of runtime at 15kW n UL 60950-1 Listed (US & Canada), CE Marked AC In 400V DC Power System +200V DC -200V DC Loads 400V DC 200V DC 200V DC Figure 1: High Resistance Mid-Point Ground Schematic 30kW System Shown in a 42U Rack Additional Information n EmersonNetworkPower.com/400VDC n Power & Control Sub-Rack Data Sheet n Load Distribution Sub-Rack Data Sheet n Battery Tray Data Sheet n System Application Guide n NetSure™ 4015 Pre-Quote Form 98% 94% 92% 90% 88% 86% 84% 96% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Efficiency Load eSure™ R400-15000e Efficiency
  • 2. Whileeveryprecautionhasbeentakentoensureaccuracyand completenessherein,EmersonElectricCo.assumesnoresponsibility, anddisclaimsallliability,fordamagesresultingfromuseofthis informationorforanyerrorsoromissions.Specificationssubjectto changewithoutnotice. EmersonNetworkPower.com/EnergySystems (North America) EmersonNetworkPower.eu/EnergySystems (EMEA) © Emerson Network Power Energy Systems North America 2013. Business-CriticalContinuity™,EmersonNetworkPower™,the Emerson Network Powerlogo,Emerson® andConsideritSolvedareservicemarksand trademarksofEmersonElectricCo.EnergyMaster™,eSure™,NetPerform™,NetReach™,NetSpan™,NetSure™ andNetXtend™ aretrademarksofEmerson NetworkPowerEnergySystemsNorthAmerica.Any otherproduct,brand,orcompanynamesorlogosarethepropertyoftherespectiveowner. 2 EN609DRA-NS4015 / 0413 Battery Backup Time (min.) Number of Strings/Trays Load 1 2 3 4 5 5kW 15 50 >60 >60 >60 10kW 9 18 31 44 50 15kW 10 18 27 32 20kW 7 12 18 24 25kW 5 8 13 18 30kW 6 10 13 Note: Backup times based on 25˚C ambient with fully charged batteries. Overview NetSure™ 4015 Technical Specifications System Input Nominal Voltage 380V, 400V, 480V AC; 3 phase, 4 wire Input Voltage Range Operating range: 260V to 530V AC Full power: 304V to 530V AC; Derated: 260V to 304V AC Input Frequency 45Hz to 65Hz Upstream Breaker (recommended) 63A @ 400V AC, 50A @ 480V AC; 30kW full power System Output Voltage Range 290V to 400V DC adjustable Output Power 30kW maximum @ Vout 336V DC Voltage Regulation 0.5% for full operating range Grounding Configurations • High resistance mid-point ground with ground fault detection • Negative pole ground Efficiency Peak: 97% Environmental Operating Temperature Full rating: -5°C to +35°C; Recommend 20°C to 25°C with batteries Relative Humidity 0-95% non condensing Audible Noise 55 dB(A) EMI EN 300 386, Class A and FCC Part 15, Class A RoHS RoHS compliant (pending) Optional Battery Tray Battery Type High rate discharge lead acid (VRLA), flame retardant (V0) case Battery Capacity 35 Watt/cell (15 min. rate), see battery backup table below Battery Details 28 x 12V blocks; Enersys DataSafe® NPX-35TFR or equivalent 336V DC nominal, 378V DC float Tray Mechanical 4U high, 118 kg (260 lbs) installed Mechanical Cabinet Specification Rectifier Form Factor Hot pluggable module Rectifier Weight 10 kg (22 lb.) Rack Dimensions (H x W x D) 24U: 1194 x 600 x 1000 mm (47 x 24 x 40) 42U: 2000 x 600 x 1000 mm (79 x 24 x 40) System Weight See System Application Guide Cabling Details Top or bottom cabling; front and rear access required Safety Safety Agencies UL Listed per UL60950-1 (cUL for Canada) CE Marking per low voltage directive (EN 60950) and the EMC directive Cabinet IP 20 Ordering Information Part Number Description 584000300 NetSure™ 4015, 30kW 400V DC Power System Email NetSure4000Series@Emerson.com for more information. 1 Load Distribution Sub-Rack (6U high) Up to (9) circuit breakers, output from 6A-63A Optional 125A main load breaker (req for UL) Up to (2) sub-racks per system 2 Power and Control Sub-Rack (6U high) 2 x 15kW rectifiers, ACU+ controller 2 x AC input circuit breaker, 3-phase, 4-wire Local system shutdown Ground fault detection (HRMG only) 3 Battery Tray (4U high) 28 x 35W/cell – 336V DC nominal; 378 DC float Remote trip c.b.; Up to (5) battery trays/system 1 2 3 3 System Shown in a 24U Rack