Todd Engineering has developed the Nemesis 5000 Series spraybooth to dramatically increase productivity and reduce costs for bodyshops. The multi-cabin downdraught booth features fully filtered floors, state-of-the-art LED lighting, insulated double-skinned panels, and heating to precisely control temperature. Each cabin includes air handling plants with fans and filters to change the air 4 times per minute, maintaining quality while maximizing energy efficiency. The booths integrate with Greentech E5 Robotic arches using catalytic infrared technology to cure paint within minutes.

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2. ABOUT
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Todd Engineering’s Nemesis 5000 Series
spraybooths represent cutting edge
innovation and design in developing ‘the only
true solution’ for bodyshops wanting to
dramatically increase productivity, reduce
vehicle movements, paint product
expenditure, key to key times and energy
consumption

3. K E Y P O I N T S :
The ‘Nemesis’ is a multi-cabin downdraught
type spraybooth which features a fully
filtered floor area, the downdraught design
ensures all overspray and dirt is pulled
immediately to floor level and held there
during the spraying process
1.
L A Y O U T
Todd Engineering have developed a state-
of-the-art LED lighting system specifically
for use in our range of spraybooths that
meet and surpass the very highest
standards required in the automotive
refinishing sector. The cabin is superbly lit
with high level light pods which are angled
to reduce glare and shadowing,
4.
L I G H T I N G
The spraybooth cabin is constructed using
double skinned rock-wool insulated panels
with a white polyester finish both internally
and externally, the panels include built-in
steel sections to provide support for the E5
arch, this design eliminates the need for
additional framework
2.
C O N S T R U C T I O N
Fresh air is drawn from the atmosphere & is
heated to the required temperature. It then
passes through EU5 ceiling filters into the
booth & over the vehicle carrying away paint
over-spray & vapours. The air is extracted
via a twin dry filter system & exhausted to
atmosphere.
5.
S P R A Y I N G C Y C L E
Each cabins air handling plant is fitted with
two 4kW direct drive bifurcated aerofoil axial
fans to achieve the design airflow rate of
25000m³/hr. This provides a rate of 4 air
changes per minute within the cabin, with
extracted air being exhausted to
atmosphere.
d air being exhausted to atmosphere.
3.
P E R F O R M A N C E
The spraybooth is fitted with a state of the art
direct fired modulating gas/LPG premix burner
with an output of 170kW or 580,000Btu’s/hr;
this allows input air to be rapidly heated to the
pre-set temperature on the control panel, cabin
temperature is then held within +/- 1 degree.
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4. K E Y P O I N T S :
The main vehicle entry doors are a three
leaf construction that open in a concertina
fashion which saves space on the doors
overall opening distance. Door Hinges have
been designed specifically for application in
spraybooths and are made through
aluminium extrusion in a white powder
coated finish and white plastic cover plates.
7.
M a i n D o o r s
All Todd Engineering spraybooths are fitted
with Inverter variable speed drives to
electronically balance cabin pressure, this is
achieved by controlling the fan speeds
using the inverters. This method of control
is beneficial in maximising the energy
efficiency of the spraybooth by only running
the fans the speed required by the process.
10.
I n v e r t e r V a r i a b l e
S p e e d D r i v e s
A second personnel door can be fitted to
any wall panel, generally to the rear of the
cabin to provide a safe fire escape route.
The door is fitted within its own white
powder coated frame complete with self-
closer, dictators, full length viewing window,
extruded aluminium hinges and rubber
compression seals.
8.
P e r s o n n e l D o o r
The Spraybooth control system is fully integrated
with the E5 Robot for seamless and reliable
operation, it uses the latest technology available
to give the operator intelligent and user friendly
control of all processes in each cabin. Simple
push button controls are used for cycle selection
and lighting, meaning in most cases the booth
can be controlled with one touch of a button
9.
C o n t r o l P a n e l
Quality job sums up the creation of our new Express repair centre
Todd engineering has been outstanding throughout this project and the quality and
attention to detail from the whole team really shows.
The technicians at Fix Auto Penzance cannot wait to get working in this new
environment and use the equipment that has been installed; we are looking forward to
the increased efficiency that this development will create.
The Three booths with the Robotic drying arch the additional preparation work bays
equipped with LED lighting, electric doors and overhead dust extraction units make
this a very impressive workshop.”
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Stuart Cameron.- Fix Auto (Penzance)

5. G r e e n t e c h E 5 R o b o t i c
G a s C a t a l y t i c I R
Te c h n o l o g y
The principals behind Gas Catalytic infrared
technology is based on utilising a medium wavelength
energy which has a spectrum wavelength which is
able to directly penetrate the molecule of any paint
product instantly bringing cross-linking in a few
minutes.
Conventional spraybooths cure paint through
convection which first heats air to transmit energy to
the part to cure the paint. The panels of the E5
produce IR Energy at a medium wavelength of
between 3-8 microns which directly penetrates the
paint molecules resulting in a full cure within minutes.
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6. W O R K
S M A R T
LARGER PROFIT
QUICKER KEY-TO-KEY TIMES
CUSTOMER SATISFACTION
TIME
SAVING
ENERGY
SAVINGS
IN HOUSE
TEAM
TRAINING
Featuring the Greentech E5 plus robotic arch,
the Nemesis represents game changing
innovation for today's automotive refinishing
industry by dramatically reducing energy
consumption, key to key times and paint
expenditure, while all the while achieving a
better quality finish.
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7. C O N TA C T U S
sales@toddengineering.co.uk
E m a i l
0845 017 8485
01889 503 770
P H O N E
TODD ENGINEERING LTD
Gregory Works, Armitage Road
Rugeley, Staffordshire
WS15 2PW
WWW.TODDENGINEERING.CO.UK
H e a d o f f i c e
0845 017 6466
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