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Urgency for Harmonization
& One Quality Voice
Ajaz S. Hussain, Ph.D.
Insight, Advice & Solutions, LLC
The National Institute for Pharmaceutical Technology & Education, Inc.
11/3/2017 AAPS Annual Meeting 2017 1
FDA CDER Long-
standing Vision
• A maximally efficient, agile, flexible
pharmaceutical manufacturing sector
that reliably produces high quality
drugs without extensive regulatory
oversight.
• Continual Improvement – Urgently Needed
• Without Extensive Regulatory Oversight –
Performance Standards – Self-authored
• Harmonize (in ICH) on the global
acceptability of – Self-authored
Performance Standards
11/3/2017 2
“Continuous Improvement” (CI) Urgently Needed
1
FDAOPQ
proposal on
“performance
standards”
makes very
good sense
2
Decreasing
variance &
improving
efficiency.
No penalty
for large N!
3
CAPA
effectiveness
is necessary;
but, in and of
itself, it is not
CI
4
Improvement
is change;
Supplements-
antithesis to
CI
5
Effective
PQS needs a
critical
mass of
“Self-
authored”
leaders
6
“Self-
authorship”
is necessary
for systems
orientation
7
Industry
“Self-
authoring”
performance
standards –
the Tipping
Point
Insights I wish to share today
21 CFR 211.25
11/3/2017
AAPS Annual Meeting 2017
4
• Education, Training &
Experience
• Systems Orientation?
• PQS Effectiveness?
Need for Assurance
increasing
“exponentially”
• Our ability to provide the
needed Assurance is only
increasing “linearly”
11/3/2017
AAPS Annual Meeting 2017
5
Welcome to the Experience Economy
We all are
experiencing
pain today,
differently.
11/3/2017 AAPS Annual Meeting 2017 6
…painful medical
debt, bankruptcies
– CNBC 29 May 2014
• "I was paying the pharmacy what I owe,
but I had a hard time paying my credit
card bills," said Dolores, who suffers
from chronic obstructive pulmonary
disease, partial heart blockage and
extreme anxiety. Her 79-year-old
husband has congestive heart failure,
kidney failure and COPD as well.
• "Without the insurance, it was real
tough," said Dolores, who stopped going
to her pulmonologist and heart
specialist during the time she lacked
health coverage.
11/3/2017
AAPS Annual Meeting 2017 7 Photo credit: Todd Keith | Vetta | Getty Images
Experiencing
Drug Shortages
11/3/2017 AAPS Annual Meeting 2017 8
Screen-shot September 2017
Experiencing Automatic Substitution
Annals of internal medicine.
161(2), pp.96-103 2014
Burden of Changes in Pill Appearance
for Patients Receiving Generic
Cardiovascular Medications After
Myocardial Infarction.
The Washington Post. 14 July 2014.
If Color or Shape of Generic Pills
Changes, Patients May Stop Taking
Them.
Final Guidance. June 2015
Guidance for Industry. Size, Shape, and
Other Physical Attributes of Generic
Tablets and Capsules. Pharmaceutical
Quality/CMC.
Generics for
Me, but a
Brand for
You! #@*
Research in
Social and
Administrative
Pharmacy, 8(6),
pp.574-578
(2012)
Goods – Services - Experiences
Manufacturer
– Provider -
Stager
Standardized
– Customized-
– Personal
User – Client –
Guest
Attributes –
Benefits –
Sensations
Welcome to the Experience Economy
B. Joseph Pine II and James H. Gilmore, Harvard Business Review July–August 1998
Experience and The Gold Standard
Clinical Trial System is
“Broken” and there
need to be new ways to
collect and utilize
patient data
Dr. Janet Woodcock
(September 2017)
1
Interactions between
the brain and spinal
cord mediate value
effects in nocebo
hyperalgesia.
Science, 358(6359), 105-
108 (2017).
2
Pharmacodynamics of
Placebo: Expectation
effects of price as a
proxy for efficacy.
Neurology. 10: 766-767
(2015)
3
The double-blind,
randomized, placebo-
controlled trial: Gold
Standard or Golden
Calf?
Journal of Clinical
Epidemiology, 54(6): 541-
549 (2001)
4
Why Is the Placebo Effect Exploding in The U.S. But Nowhere Else? Forbes. 7 October 2015
Experience of
the most
vulnerable in
the pharma
community
11/3/2017 AAPS Annual Meeting 2017 12
• Those on the front-lines
• Fear of losing their job
• Finding an OOS
• In a supporting QC environment?
• In a less than ideal QC environment?
Adult human
development
• Some of us develop but at different
rates. Many do not.
• Between stimulus and response, there
is a space. In this space is our power to
choose our response. In our response
lies our growth and our freedom.
Victor E. Frankl
11/3/2017
11/3/2017 AAPS Annual Meeting 2017 14
To QbD or not QbD Experience
11/3/2017 AAPS Annual Meeting 2017 15
Current FDA OPQ Efforts
Levothyroxine: A Canary in Our Coal Mine
11/3/2017 AAPS Annual Meeting 2017 16
• Need for Assurance increasing
“exponentially” Vs. Our ability to
provide the needed Assurance is only
increasing “linearly”
• Tortuous regulatory legacy
• Assurance in “new specifications and
BE” vs. Assurance in outcomes
• New Formulation vs Continual
Improvement
• Ignoring Nocebo-effects Vs. Mechanism
of Nocebo-effect (see: Science,
358(6359), 105-108 (2017))
Experience New & Improved Formulation!
Assuring the
Quality of the
Most Prescribed
Drug
New
formulation
launched in
France, March
2017
Within a few
weeks, the social
media started
buzzing.
The backlash
intensified; the
media storm
posed political
problem for the
French
government!
Just wondering if anyone else is taking the new Levo formula from XYZ. I've been on it about 2 or 3
weeks and so far gained three kilos. 😩😩!
“France brings back a phased-out drug after patients rebel against its
replacement” - Science Magazine. 27 September 2017
Germany, New Zealand,….
Continuous Improvement is Assurance!
To Experience
Continuous
Improvement
11/3/2017 AAPS Annual Meeting 2017 18
• What is “experience”?
• What is “continuous improvement”?
• [The few] companies that have
demonstrated this “experience”
The Continuous Improvement Experience
Experience is
Consciousness
• Integrated information theory:
From consciousness to its
physical substrate. Giulio
Tononi, et. al. Nature Reviews
Neuroscience 17: 450–461
(2016)
Orders of
Consciousness
• Constructive development
theory of adult human
development.
• Kegan, R., 1995. In over our
heads: The mental demands of
modern life. Harvard University
Press
• Kegan, R. and Lahey, L.L., 2009.
Immunity to change: How to
overcome it and unlock
potential in yourself and your
organization. Harvard Business
Press.
Amgen’s six
sigma journey
• From several presentations by
Martin Van Trieste
• “CAPA within the
Pharmaceutical Quality System.”
ICH Q10 Conference. October
2011.
• “Improving the Quality of
Investigations.” PIA Meeting.
June 2012.
• “The Journey from Good to
Great: Process Monitoring Leads
to Improving Product Quality.”
2nd Annual FDA/PQRI
Conference. October 2015.
Amgen’s Journey
11/3/2017 AAPS Annual Meeting 2017 20
Hussain, A. S.: How To Break The Pharmaceutical 2-3 Sigma Barrier (Like Amgen).
Pharmaceutical Online September 18, 2017 https://www.pharmaceuticalonline.com/doc/how-to-break-the-pharmaceutical-sigma-barrier-like-amgen-0001
Experience for CI: 4th Order Consciousness +
11/3/2017 AAPS Annual Meeting 2017 21
Order of Consciousness and Systems Orientation
3rd Order of
Consciousness – the
Socialized Mind
• “If I don’t look there is no
problem”; “Don’t use or
don’t tell”; Guidance =
Regulation; check-the box
The 4th Order –Self-
Authored Mind
• Systems orientation begins
at the 4th Order. For
building and maintaining
an effective PQS, a critical
mass of 4th Order is needed
in the work environment
with all of its time, cost, and
other pressures and
stressors.
The 5th Order – Self-
Transforming Mind
• The prevention mindset
requires us to appreciate
multiple systems which are
often separated by time &
space (e.g., a system for
development as in R&D and
system for quality
assurance as in Operations)
Different
legacies,
different
experiences
Synthetic chemistry based
drug products
Drug Price Competition
and Patent Term
Restoration Act
Biotechnology based drug
products
Biologics Price Competition
and Innovation Act
Complexity:
Underappreciated Vs.
Anticipated
Good Practices such as use
of SOP’s are for
“complicated” processes
that are predictable; given
a set of starting conditions
Complicated is why we
have 21 CFR 211.25;
education, training &
experience
11/3/2017 AAPS Annual Meeting 2017 23
Solid Dosage Form
Manufacturing:
“Tipping Point” not
feasible without an
“Angle of Repose”
• Certificate of Analysis -Uncertainty in solid-state
material attributes
• Research laboratory measurement systems -
Life-cycle stability and reproducibility in QC?
• Fixed equipment and process parameters -
Committed in submissions, difficult to change
post approval; why bother finding the real cause?
• Uncertainty in the stability and capability of
measurements and manufacturing process -
Raises questions on adequacy of sampling and
obstructs risk-based decisions
• Globalization – variable empowerment &
oversight; “FDA Approved” and “Validated”;
frames the mindset and provides reasons to
rationalize.
11/3/2017 AAPS Annual Meeting 2017 24
“Continuous Improvement” (CI)
FDAOPQ proposal on
“performance
standards” makes very
good sense
Decreasing variance &
improving efficiency.
No penalty for large N!
CAPA effectiveness is
necessary; but, in and
of itself, it is not CI
Improvement is
change; Supplements-
antithesis to CI
Effective PQS needs a
critical mass of
“Self-authored”
leaders
“Self-authorship” is
necessary for
systems orientation
Industry “Self-
authoring”
performance
standards – the
Tipping Point
Urgently Needed
Performance
Standards
11/3/2017 AAPS Annual Meeting 2017 26
• The “pull vector”; self-
authored (e.g., ASTM and
others)
• PQS effectiveness (e.g.,
low error rates such as
six sigma), technology
platforms,….
• Leaving the tortuous
legacy behind
• Performance standards
for effective CAPA, etc.
• Global regulatory
acceptance of industry
self-authored
performance standards
would be a useful
harmonization effort
7
NIPTE
beginning its
efforts to fill
the many
legacy gaps
that remain
11/3/2017 AAPS Annual Meeting 2017 27
• Experiencing a new trans-
functional and transdisciplinary
Education with Epistemic
Certification: QbD to CPV in a PQS
• New Prior Knowledge to get the
QTPP focused on needs of the
patients and capability to get to
six sigma
6
Thank you for your
attention.
• Continual Improvement
• Urgently Needed
• Without Extensive Regulatory
Oversight
• Performance Standards; Self-authored
• Harmonize (in ICH)
• On the global acceptability of Self-
authored Performance Standards for
Continuous Improvement
11/3/2017 AAPS Annual Meeting 2017 28

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Need and Urgency for Harmonization and One Quality Voice

  • 1. Urgency for Harmonization & One Quality Voice Ajaz S. Hussain, Ph.D. Insight, Advice & Solutions, LLC The National Institute for Pharmaceutical Technology & Education, Inc. 11/3/2017 AAPS Annual Meeting 2017 1
  • 2. FDA CDER Long- standing Vision • A maximally efficient, agile, flexible pharmaceutical manufacturing sector that reliably produces high quality drugs without extensive regulatory oversight. • Continual Improvement – Urgently Needed • Without Extensive Regulatory Oversight – Performance Standards – Self-authored • Harmonize (in ICH) on the global acceptability of – Self-authored Performance Standards 11/3/2017 2
  • 3. “Continuous Improvement” (CI) Urgently Needed 1 FDAOPQ proposal on “performance standards” makes very good sense 2 Decreasing variance & improving efficiency. No penalty for large N! 3 CAPA effectiveness is necessary; but, in and of itself, it is not CI 4 Improvement is change; Supplements- antithesis to CI 5 Effective PQS needs a critical mass of “Self- authored” leaders 6 “Self- authorship” is necessary for systems orientation 7 Industry “Self- authoring” performance standards – the Tipping Point Insights I wish to share today
  • 4. 21 CFR 211.25 11/3/2017 AAPS Annual Meeting 2017 4 • Education, Training & Experience • Systems Orientation? • PQS Effectiveness?
  • 5. Need for Assurance increasing “exponentially” • Our ability to provide the needed Assurance is only increasing “linearly” 11/3/2017 AAPS Annual Meeting 2017 5 Welcome to the Experience Economy
  • 6. We all are experiencing pain today, differently. 11/3/2017 AAPS Annual Meeting 2017 6
  • 7. …painful medical debt, bankruptcies – CNBC 29 May 2014 • "I was paying the pharmacy what I owe, but I had a hard time paying my credit card bills," said Dolores, who suffers from chronic obstructive pulmonary disease, partial heart blockage and extreme anxiety. Her 79-year-old husband has congestive heart failure, kidney failure and COPD as well. • "Without the insurance, it was real tough," said Dolores, who stopped going to her pulmonologist and heart specialist during the time she lacked health coverage. 11/3/2017 AAPS Annual Meeting 2017 7 Photo credit: Todd Keith | Vetta | Getty Images
  • 8. Experiencing Drug Shortages 11/3/2017 AAPS Annual Meeting 2017 8 Screen-shot September 2017
  • 9. Experiencing Automatic Substitution Annals of internal medicine. 161(2), pp.96-103 2014 Burden of Changes in Pill Appearance for Patients Receiving Generic Cardiovascular Medications After Myocardial Infarction. The Washington Post. 14 July 2014. If Color or Shape of Generic Pills Changes, Patients May Stop Taking Them. Final Guidance. June 2015 Guidance for Industry. Size, Shape, and Other Physical Attributes of Generic Tablets and Capsules. Pharmaceutical Quality/CMC. Generics for Me, but a Brand for You! #@* Research in Social and Administrative Pharmacy, 8(6), pp.574-578 (2012)
  • 10. Goods – Services - Experiences Manufacturer – Provider - Stager Standardized – Customized- – Personal User – Client – Guest Attributes – Benefits – Sensations Welcome to the Experience Economy B. Joseph Pine II and James H. Gilmore, Harvard Business Review July–August 1998
  • 11. Experience and The Gold Standard Clinical Trial System is “Broken” and there need to be new ways to collect and utilize patient data Dr. Janet Woodcock (September 2017) 1 Interactions between the brain and spinal cord mediate value effects in nocebo hyperalgesia. Science, 358(6359), 105- 108 (2017). 2 Pharmacodynamics of Placebo: Expectation effects of price as a proxy for efficacy. Neurology. 10: 766-767 (2015) 3 The double-blind, randomized, placebo- controlled trial: Gold Standard or Golden Calf? Journal of Clinical Epidemiology, 54(6): 541- 549 (2001) 4 Why Is the Placebo Effect Exploding in The U.S. But Nowhere Else? Forbes. 7 October 2015
  • 12. Experience of the most vulnerable in the pharma community 11/3/2017 AAPS Annual Meeting 2017 12 • Those on the front-lines • Fear of losing their job • Finding an OOS • In a supporting QC environment? • In a less than ideal QC environment?
  • 13. Adult human development • Some of us develop but at different rates. Many do not. • Between stimulus and response, there is a space. In this space is our power to choose our response. In our response lies our growth and our freedom. Victor E. Frankl 11/3/2017
  • 14. 11/3/2017 AAPS Annual Meeting 2017 14
  • 15. To QbD or not QbD Experience 11/3/2017 AAPS Annual Meeting 2017 15 Current FDA OPQ Efforts
  • 16. Levothyroxine: A Canary in Our Coal Mine 11/3/2017 AAPS Annual Meeting 2017 16 • Need for Assurance increasing “exponentially” Vs. Our ability to provide the needed Assurance is only increasing “linearly” • Tortuous regulatory legacy • Assurance in “new specifications and BE” vs. Assurance in outcomes • New Formulation vs Continual Improvement • Ignoring Nocebo-effects Vs. Mechanism of Nocebo-effect (see: Science, 358(6359), 105-108 (2017))
  • 17. Experience New & Improved Formulation! Assuring the Quality of the Most Prescribed Drug New formulation launched in France, March 2017 Within a few weeks, the social media started buzzing. The backlash intensified; the media storm posed political problem for the French government! Just wondering if anyone else is taking the new Levo formula from XYZ. I've been on it about 2 or 3 weeks and so far gained three kilos. 😩😩! “France brings back a phased-out drug after patients rebel against its replacement” - Science Magazine. 27 September 2017 Germany, New Zealand,…. Continuous Improvement is Assurance!
  • 18. To Experience Continuous Improvement 11/3/2017 AAPS Annual Meeting 2017 18 • What is “experience”? • What is “continuous improvement”? • [The few] companies that have demonstrated this “experience”
  • 19. The Continuous Improvement Experience Experience is Consciousness • Integrated information theory: From consciousness to its physical substrate. Giulio Tononi, et. al. Nature Reviews Neuroscience 17: 450–461 (2016) Orders of Consciousness • Constructive development theory of adult human development. • Kegan, R., 1995. In over our heads: The mental demands of modern life. Harvard University Press • Kegan, R. and Lahey, L.L., 2009. Immunity to change: How to overcome it and unlock potential in yourself and your organization. Harvard Business Press. Amgen’s six sigma journey • From several presentations by Martin Van Trieste • “CAPA within the Pharmaceutical Quality System.” ICH Q10 Conference. October 2011. • “Improving the Quality of Investigations.” PIA Meeting. June 2012. • “The Journey from Good to Great: Process Monitoring Leads to Improving Product Quality.” 2nd Annual FDA/PQRI Conference. October 2015.
  • 20. Amgen’s Journey 11/3/2017 AAPS Annual Meeting 2017 20 Hussain, A. S.: How To Break The Pharmaceutical 2-3 Sigma Barrier (Like Amgen). Pharmaceutical Online September 18, 2017 https://www.pharmaceuticalonline.com/doc/how-to-break-the-pharmaceutical-sigma-barrier-like-amgen-0001
  • 21. Experience for CI: 4th Order Consciousness + 11/3/2017 AAPS Annual Meeting 2017 21
  • 22. Order of Consciousness and Systems Orientation 3rd Order of Consciousness – the Socialized Mind • “If I don’t look there is no problem”; “Don’t use or don’t tell”; Guidance = Regulation; check-the box The 4th Order –Self- Authored Mind • Systems orientation begins at the 4th Order. For building and maintaining an effective PQS, a critical mass of 4th Order is needed in the work environment with all of its time, cost, and other pressures and stressors. The 5th Order – Self- Transforming Mind • The prevention mindset requires us to appreciate multiple systems which are often separated by time & space (e.g., a system for development as in R&D and system for quality assurance as in Operations)
  • 23. Different legacies, different experiences Synthetic chemistry based drug products Drug Price Competition and Patent Term Restoration Act Biotechnology based drug products Biologics Price Competition and Innovation Act Complexity: Underappreciated Vs. Anticipated Good Practices such as use of SOP’s are for “complicated” processes that are predictable; given a set of starting conditions Complicated is why we have 21 CFR 211.25; education, training & experience 11/3/2017 AAPS Annual Meeting 2017 23
  • 24. Solid Dosage Form Manufacturing: “Tipping Point” not feasible without an “Angle of Repose” • Certificate of Analysis -Uncertainty in solid-state material attributes • Research laboratory measurement systems - Life-cycle stability and reproducibility in QC? • Fixed equipment and process parameters - Committed in submissions, difficult to change post approval; why bother finding the real cause? • Uncertainty in the stability and capability of measurements and manufacturing process - Raises questions on adequacy of sampling and obstructs risk-based decisions • Globalization – variable empowerment & oversight; “FDA Approved” and “Validated”; frames the mindset and provides reasons to rationalize. 11/3/2017 AAPS Annual Meeting 2017 24
  • 25. “Continuous Improvement” (CI) FDAOPQ proposal on “performance standards” makes very good sense Decreasing variance & improving efficiency. No penalty for large N! CAPA effectiveness is necessary; but, in and of itself, it is not CI Improvement is change; Supplements- antithesis to CI Effective PQS needs a critical mass of “Self-authored” leaders “Self-authorship” is necessary for systems orientation Industry “Self- authoring” performance standards – the Tipping Point Urgently Needed
  • 26. Performance Standards 11/3/2017 AAPS Annual Meeting 2017 26 • The “pull vector”; self- authored (e.g., ASTM and others) • PQS effectiveness (e.g., low error rates such as six sigma), technology platforms,…. • Leaving the tortuous legacy behind • Performance standards for effective CAPA, etc. • Global regulatory acceptance of industry self-authored performance standards would be a useful harmonization effort 7
  • 27. NIPTE beginning its efforts to fill the many legacy gaps that remain 11/3/2017 AAPS Annual Meeting 2017 27 • Experiencing a new trans- functional and transdisciplinary Education with Epistemic Certification: QbD to CPV in a PQS • New Prior Knowledge to get the QTPP focused on needs of the patients and capability to get to six sigma 6
  • 28. Thank you for your attention. • Continual Improvement • Urgently Needed • Without Extensive Regulatory Oversight • Performance Standards; Self-authored • Harmonize (in ICH) • On the global acceptability of Self- authored Performance Standards for Continuous Improvement 11/3/2017 AAPS Annual Meeting 2017 28