2. Contents
Mark Lutton - Design Portfolio
Kettle Redesign
Brush Head to Shaft Connector
Whale Pumps Tap Connector
Wind-Up Torch
Redesign of Bracket
Canyon Trigger Sprayer Cover
Temporary Road Traffic Sign
Nampak Design Challenge
Zespoke Future Furniture
BlocBlinds Package Redesign
Disaster Relief Shelter
Tattoo Machine
Delivery Box
Hydration System for Running Races
3. 3
Kettle Redesign
Mark Lutton - Design Portfolio
Redesign a low end kitchen accessories to
transition the ‘company’ from the bottom end
market
Original Product, Concept Sketch and Foam Model
4. Brush Head to Shaft Connector
Design a ‘universal’ connector which joins a range
of wooden brush heads to wooden shafts
4Mark Lutton - Design Portfolio
5. Whale Pump’s Tap Connector
Produce a CAD model and an engineering drawing
of an injection moulded part manufactured by
Whale Pumps
5Mark Lutton - Design Portfolio
6. Wind-Up Torch
Redesign a wind-up torch casing to make it more
ergonomic and aesthetically pleasing
6Mark Lutton - Design Portfolio
Original Product
CAD of Original
Product
Design Idea – Braun Series 1 Razor
Separates for Internal Access
Rubberised Rear for Grip
Opening for Switches
Ergonomic Shape for Better Grip
7. Redesign of Bracket
Produce a lightweight and stiff bracket design
optimised through Finite Element Analysis (FEA)
7Mark Lutton - Design Portfolio
Benchmark Redesign
Mass (g) 205.8 177.5
Volume (mm3) 76,203 65,741
Deflection of Beam (mm) 8.51 7.41
Original
Product
Redesign
Product
8. Canyon Trigger Sprayer Cover
Design new component(s) for a proposed new
trigger sprayer cover which will allow it to be
assembled to the current ‘engine’
8Mark Lutton - Design Portfolio
Original
Product
Engine
Extended
Trigger
Drip
Protection
Current
Hood with
Extension
9. Temporary Road Traffic Sign
Take a temporary road sign concept to the next
stage of development
9Mark Lutton - Design Portfolio
Existing Products
Concept Product
Initial Development Final Development
10. Nampak Design Challenge
Competition run concurrently at four UK
universities. Nampak challenged students to
come up with an innovative packaging product
capable of entering the UK market place
10Mark Lutton - Design Portfolio
Design Ideas – Fanta Bottle Shape, Robinson’s Bottle Stance and Valve
11. Zespoke Future Furniture
Using a 2D construction process, develop a piece
of vinyl wrap furniture
11Mark Lutton - Design Portfolio
Company Website and Team Photo with Prototypes
12. BlocBlinds Package Redesign
Create an experience that is not expected to re-
engage the customer once they have received the
product
12Mark Lutton - Design Portfolio
PackagingConcepts
DesignIdea–PizzaBox
PackageRedesignConcepts
1 2
3 4
5 6
13. Disaster Relief Shelter
Design, build and test an immediate response
shelter to house displaced persons by hydrological
events in South and South East Asia which could
also provide a longer term solution
13Mark Lutton - Design Portfolio
14. Tattoo Machine
Reverse engineer a foam tattoo machine model to
produce a CAD model to be 3D printed and an
accompanying animated assembly of the machine
14Mark Lutton - Design Portfolio
Comparison of Original Foam Model with 3D Printed Prototype and CAD Model
Animation Storyboard
15. Delivery Box
Design a delivery box that is to be constructed of
sheet metal
15Mark Lutton - Design Portfolio
16. Hydration System for Running Races
Develop product(s) and/or a service to replace the
current use of disposable paper cups at running
races
16Mark Lutton - Design Portfolio
17. Hydration System for Running Races
Develop product(s) and/or a service to replace the
current use of disposable paper cups at running
races
17Mark Lutton - Design Portfolio
