Mohamed Tolba's Resume

________________________________________________________________________________
12/10/2015 MOHAMED TOLBA 1 OF 7
Mobile: +20 1001791353 / +20 1149455655
mohamed.tolba@live.com
S U M M A R Y O F Q U A L I F I C A T I O N S
M O H A M E D A B D E L M A K S O U D T O L B A
P A N O R A M A E L - S H O R O U K , B U I L D I N G N O . 1 5 , E L - S H O R O U K C I T Y , C A I R O , E G Y P T
MOBI L E +20 10 017 913 53/ + 20 114 945 565 5
MOHAM ED. TOL BA@L I VE. C OM
SUMMARY
Proficient in increasing productivity, quality, and profitability through keen
data analysis and process design; significantly improve operations and provide
efficient resolution of production issues. Identify opportunities for honing
safety standards and maximizing ROI. Excel at completing projects accurately,
on time, and within budget. Proficient in AutoCAD, Word, Excel, Power Point.
Outstanding communication, problem-solving, and relationship-management
skills.
AREAS OF EXPERTISE
Lean Manufacturing – Six Sigma/ Statistical process Control (SPC) – 5S and
Kaizen – Process Redesign – Building New Manufacturing Facilities –Cost
Reduction
EDUCATION
Bachelor Degree in Mechanical Design & Production Engineering
Faculty of Engineering, Cairo University – Egypt, May 2004
Major: Mechanical Engineering.
Specialization: Mechanical Design & Production Engineering
Department.
PERSONAL INFORMATION
Date of Birth : May, 29th 1979
Nationality: Egyptian
Martial Status : Exempted

________________________________________________________________________________
Mobile: +20 1001791353 / +20 1149455655
PROFESSIONAL EXPERINCE
PROCESS ENGINEERING MANAGER Apr 2012 – Present
ABB-Arab (EGARC), PPMV , Egypt – Process Engineering Department
 Principal Accountabilities:
- Leadership and management of the Manufacturing and
Industrial Engineering functions.
- Development and management of manufacturing processes for
various PPMV product lines. This includes defining and
developing work and process flows, material usage, tooling,
equipment and fixtures needed and estimating labor and process
times required.
- Specification and procurement of equipment, tools and fixtures
that have the highest levels of process efficiency, shortest
throughput time (TPT) and fastest return of investment. This
also includes the development and management of capital
projects, new equipment purchases and factory re-arrangements
and layouts.
- Creation and maintenance of the manufacturing bill of material
(BOM) and material master in the SAP business system. This
involves defining manufacturing routings for each product line
and conducting make versus buy analyses for in and/or
outsourcing decisions.
- Creation, definition and maintenance of standard operating
procedures (SOP) for manufacturing processes that define all
steps in the manufacturing and/or assembly process, tooling,
equipment, material and assemblies used and critical check
points and quality requirements.
- Development and management of process time standards that
optimize total asset utilization and labor efficiency. This includes
optimizing individual workstations and production lines in order
to serve as a basis for product costing and production capacity
definition.
- Development and implementation of new process technologies
in line with GPG and GBU guidelines.
- Improvement and optimization of material flows and work
station layouts by minimizing inventory by assisting
manufacturing and purchasing in the development and
deployment of kanbans and point of use inventory storage.

________________________________________________________________________________
Mobile: +20 1001791353 / +20 1149455655
- Develop material storage bins, carts, pallets, racks and trolleys
that allow fast and efficient loading and unloading, easy and
quick material/assembly availability to workers, clear
identification of materials and assemblies and accurate
inventory recordings.
- Lead and assist in the development of Manufacturing Execution
Systems including Bar Codes, on-line work instructions and
SOPs, and sequential manufacturing in line with production
schedules.
- Lead and direct the material optimization of the sheet metal
fabrication by optimizing machine programs and process steps.
Incorporate the latest nesting programs in line with production
schedules and minimize material waste and Cost of Poor Quality.
- Initiate education, exploration, research and application of
developments in manufacturing models, keeping an updated eye
on developments in the industrial arena.
 Key Accomplishments:
- The Project Manager for the Compact Secondary Substations
(CSS) New Assembly Line:
a. Changed the production concept from producing in batches
to be one piece flow line, which is revolutionary change for
this type of products.
b. Changed the assembly line layout, from project layout to be
process layout, with dedicated work stations, and sub
assemblies’ areas.
c. The handling process of the heavy objects has been
enhanced dramatically by using master balancers and
manipulators for the first time in the factory.
d. This line will be the biggest and the most advanced
assembly line for CSS products in ABB worldwide, with the
total area of 2400m2. And this encouraged the BU
management to select CSS factory in Egypt to be the leading
factory for the CSS products at ABB globally.

________________________________________________________________________________
Mobile: +20 1001791353 / +20 1149455655
PRODUCTIVITY INITIATIVE LEADER Feb 2012 – Present
Part of Egypt+ Plan (Rewire Project), ABB- Egypt
 Principal Accountabilities:
- The prime scope is to increase the productivity
(Revenues/Workforce) in the country’s manufacturing facilities
in PP and LP divisions.
- Increasing the manufacturing throughput via increasing the
assembly lines capacities.
- Simultaneously decreasing the operational cost via carefully
study the assembly line’s needs, to determine the extra
workforce.
- Contribute with a main role in the Restructuring Plan in the
company.
- Productivity has been increased by 14.9% after one year since
the initiative begins, although the revenues remained almost the
same during this same year.
- Cooperate with reputable universities in assigning tailored
graduation projects for our manufacturing assembly lines and
we sponsored, 6 graduation projects within; PPMV, PPTR and LP
factories.
LEAD ENGINEER (ACT AS MANAGER) Apr 2011 – Apr 2012
ABB-Arab (EGARC), PPMV , Egypt – Manufacturing Department
- The Project Manager for the Ring Main Unit (UniSec) New
Assembly Line:
a. Changed the production concept from producing in batches
to be one piece flow line.
b. Changed the assembly line layout, from project layout to be
process layout, with dedicated work stations, and sub
assembly area

________________________________________________________________________________
Mobile: +20 1001791353 / +20 1149455655
SENIOR MANUFACTURING ENGINEER Aug 2008 – Apr 2011
ABB-Arab (EGARC), PPMV , Egypt – Manufacturing Department
- The project manager for increasing the capacity of the
Instrumental Transformers (CT/PT) factory:
a. Doubled the factory’s capacity by carefully studying the
processes, and identifying the pacemaker in the line and
working on it to get the desired capacity.
b. Changed the epoxy filler feeding process, to be automatic
instead of manual, which reduced the time consumed to feed
the epoxy mixer, and controlled the dust in the working area.
- The project manager for the renewing and modernizing the
administration building in the factory.
OTHER WORK EXPERIENCES
 MANUFACTURING ENGINEER Mar 2008 – Jul 2008
Trane S.A.E , Egypt – Engineering Department
 PROCESS ENGINEER Jan 2008 – Feb 2008 Leoni
Wiring Systems, Egypt – Engineering Department
 MANUFACTURING ENGINEER Nov 2005 – Jan 2008
Carrier- UTC , Egypt – Manufacturing Department
 DEPUTY PRODUCTION MANAGER Nov 2004 – Jul 2005 Nile
Tricot , Egypt – Production Department
 MEMBER OF MODULAR SYSTEMS’ GLOBAL OPERATIONS
TEAM -OPERATIONAL COUNCIL (STECO)
As a project manager of the new CSS assembly line (CSS Global Leading
Factory)
 SUPPORTING THE GLOBAL UNISEC TEAM FOR SUPPLY
MANAGEMENT
As a project manager of the new Uni-Sec assembly line
 INTERNAL AUDITOR FOR OHSAS 18001-2007 & EMS 14001 -
2004

________________________________________________________________________________
Mobile: +20 1001791353 / +20 1149455655
PERSONAL SKILLS
 Well organized.
 Self-motivated.
 Self-aware -always seeking to learn and grow.
 Seeks new responsibilities irrespective of reward and recognition.
 Adaptable, flexible and great team worker/leader.
 Active and dynamic approach to work and getting things done.
 Excellent interpersonal skills.
LANGUAGES
 Arabic: Fluent in both written and spoken (Mother Tongue).
 English: Fluent in both written and spoken.
COMPUTER SKILLS
 Extensive knowledge of Microsoft Word, Excel and PowerPoint.
 Good knowledge in using Microsoft Project.
 Good knowledge in using Visio.
 Very good in using AutoCAD.
 Fair knowledge in using SAP.
PROFESSIONAL DEVELOPMENT
 Certified Six Sigma Green Belt - The American University in Cairo, Egypt.
 APICS Basic of Supply Chain Management - KnoxWerX, India.
 Ito University – Smart Village Training Center, Egypt.
 How to Build a Professional and Credible Image, Lab class - Dale Carnegie
Training Center, Egypt.
 Fundamentals of the Minitab in the Statistical Process Control.
 Selected by PPMV BU to participate in the Power Products Operational
Excellence Program* Europe - Africa Group 1
* The Power Products Operational Excellence Program (PP OEP) was
developed to support long-term continuous and sustainable improvement
process and to deal with low cost competitors, changing market
environments and customer expectations, increasing demands of company
stock holders, global sourcing/productivity opportunities, and demands for
faster speed.

________________________________________________________________________________
Mobile: +20 1001791353 / +20 1149455655
R E F E R E N C E S L I S T
REFERENCES LIST
 Mr. Amr Farouk :
- E-mail: amr.farouk@ch.abb.com
- Mobile: +201222135536
- Position: Value Chain Manager, Low Voltage Products division, AMEA
Region
 Mr. Gerhard Fietsch :
- E-mail: gerhard.fietsch@de.abb.com
- Mobile: +49 151 61329669
- Position: Operations Manager, Low Voltage Products, Enclosures
and DIN Rail Products at Striebel & John GmbH & Co. KG
 Mr. Lars R Jensen:
- E-mail: lars.r.jensen@dk.abb.com
- Mobile: +45 6162 2823
- Position: OPEX Manager PG-3435, ABB A/S, PPMV-U-3435
 Mr. Mike McNelis :
- E-mail: mike.mcnelis@ae.abb.com
- Mobile: +971506365197
- Position: AMEA Business Development Manager
 Mr. Mohamed Hosseiny :
- E-mail: mohamed.hosseiny@eg.abb.com
- Mobile: +20 1003466006
- Position: Sub-regional Service Manager for Egypt and Central Africa,
 Mr. Ahmed Kamal :
- E-mail: ahmed.kamal@eg.abb.com
- Mobile: +20 1002106634
- Position: Real State Country Manager, Egypt
More references are available upon request.

Mohamed Tolba's Resume

More Related Content

What's hot

Similar to Mohamed Tolba's Resume

Mohamed Tolba's Resume