2. A family-founded business, Mirage's origins stem
from the design and manufacture of the Silk
motorcycle, and development of the range of Silk
portable machine tools.
Mirage was established in Derby, UK 1993, a city
known for engineering excellence in the fields of
automotive, aerospace, rail, and manufacturing
Bringing together a team of highly skilled engineers
with a wealth of experience in the design,
manufacture and assembly of portable machine
tools, accessories and tooling Mirage designed and
delivered its first tools in 1993.
Now provides global coverage through offices in the
UK, USA, Singapore and Australia. Technical support
in country provided by experienced site technicians
Company History
4. customers
On site
machining
service
companies
National oil
companies
Large engineering
fabricators
Wind turbine
manufacturers
Nuclear decommissioning
service companies
Sub sea
construction
companies
Ship build &
repair
companies
Ship and
oilfield
fabrication
yards
Offshore decommissioning
service companies
Engineering
construction &
maintenance
companies
Energy plant
construction companies
5. Products and Services Overview
FLANGE FACING ORBITAL MILLING PIPE AND CASING CUTTING DIAMOND WIRE SAWS
BAND SAWS HOT TAPPING & LINE STOPPING LINEAR & GANTRY MILLING DRILLING AND TAPPING
MACHINE TRAININGLINE BORING BESPOKE PROJECTS MACHINE RENTAL
6. FLANGE FACING
Flange facing from 0 – 120” Internal and 0 – 24” externally mounted and
24 – 157” in combinations of both.
MM1000iMM860i
MM200e
MM610i
MM2000i
MM600e
MM1080ie
MM300e
MM305i
MM3000iMM1500i
7. FLANGE FACING
Flange facing from 0 – 120” Utilising latest linear bearing, slide and ball
screw technology. Designed for raised face, RTJ groove, Heat
exchangers, weld preps, hub profiles , lens ring and compact flanges.
• Machining from 0–120”
• Internally and externally
mounted options
• Patented boring tool post
technology
• Efficient set up
• Rigid clamping bases
• Delivered ‘ready to use
Range Specifications
• Raised face
• RTJ grooves
• Heat exchanger flanges
• Techlok flanges
• Crane pedestals
• Weld preps
• Hub profiles
• Lens ring joints
• SPO compact flanges
• Swivel ring flanges
Applications Key Features
• Quality and reliability in
service
• Speed of set up, ease of
use,
• Continuous groove feeds to
meet ANSI / ASME
standards
• Automated feeds for safety
• Latest linear products
utilised where possible
• Precision drive bearings
specifically made to Mirage
specifications
9. Durable and highly accurate machines capable of
milling diameters from 70 – 315” in standard format
and 1.8 – 4.7m in WP format
ORBITAL MILLING
OM8000
Clamping size up to 315”
OM2500, OM3500, OM4500,
OM6000
Available in 4 sizes
Clamping up to 237” diameter
WP2500
WP4500
WP3500
Orbital Milling Machines Wind Turbine
Blade Machining
10. ORBITAL MILLING
Range Specifications Applications Key Features
• Durabe and highly accurate
• Range: 2.5m – 8m
• WP range for wind blade and
tower production facilities
• Latest linear machine tool
technology used in slide and
drive bearings
• Adjustable fabricated base
• Dedicated size hydraulic
clamping
• Large flange machining
• Vessel thruster faces
• Wind tower flanges
• Wind turbine rotor blade
root ends
• Crane pedestal bearing
faces
• Hydroelectric turbine
housings.
• Accuracy and reliability
through large diameter
precision linear bearings
• Ease of use in service
• Machine large diameters
and face widths efficiently
• Hydraulic and mechanical
anti backlash systems
• Flexible supply to meet
requirements
Durable and highly accurate machines capable of
milling diameters from 70 – 315”
11. Orbital Milling - Typical Applications
LARGE FABRICATIONSSHIP THRUSTER FLANGES WIND TURBINE TOWER
VESSEL FLANGESWIND TURBINE BLADES HYDROLECTRIC TURBINE FACES
12. 2 – 48” in standard low clearance split frame pipe cutting and bevelling tools 48 –
60” in Heavy duty.
PIPE &
CASING CUTTING
(2 - 48”) Split Frame Clam Shell Pipe Cutter Range
13. Range Specifications Applications Key Features
• Cold cutting and bevelling
machine for efficient cutting of
carbon steel, high alloy steels,
and heat resistant super alloys.
• 2 – 48” low clearance models
• 24 – 60” in heavy duty
• Heavy duty tool posts
• Rugged high power drive rings
• Extended tool slides
• Out of round slides & tooling
• Pipe cutting & weld
preparation
• External casing cutting
• Heavy wall pipes &
casings
• Internal casing cutting
• Counter bore, casing
turning
• Cutting stainless and
super duplex pipeline
• Replaceable
hardened V track
provides a more
stable bearing system
and durability
• Powerful motors that
provide more torque.
• Extensive
interchangeable
range of carbide
inserted tooling for
heavy wall and
alloyed pipe.
A series of low clearance split frame pipe cutting and bevelling machines, designed for
cutting and bevelling pipe and casings efficiently. Can operate on many materials and cut
with inserted tooling.
PIPE &
CASING CUTTING
15. BAND SAWS &
DIAMOND WIRE SAWS
6 – 60” bandsaws – 0 15” Manip ROV saw and 4 -84” in Diamond Wire saws – 4 –
36” in deepwater configuration
Portable Band Saw Diamond Wire Saw
Manipulator
Diamond Wire Saw
Deepwater
Diamond Wire Saw
16. BAND SAWS & DIAMOND WIRE SAWS
• For topside pipe &
casing cutting
• For cutting 2” – 48” pipe
• Easily manages multiple
concentric pipes
• Fast set-up
• Efficient cut through any
material
• Cost effective per cut
• Cutting from 6 to 84”
• Cuts all materials
• For pipelines, multistring
casings, piles, platform
legs and wellheads.
• Cutting from all angles
• Diver and ROV
compatible
• Powerful hydraulic drive
• Hydraulic auto clamp
and auto feed
• For applications as
per diamond wire
saw but at up to
3,000m water depth
• Equipped with two
modular buoyancy
modules
• Hot stab into ROV,
self contained control
panel
• Up to 12” OD pipe
• Lightweight, compact
design
• When a lightweight and
rapid product is needed
• Powered by ROV
hydraulics
• Automated wire
tensioner
• D-Handle compatible
with 3-finger, 4-finger or
parallel jaw manipulators
PORTABLE BAND SAWS DIAMOND WIRE SAWSMANIPULATOR
DIAMOND WIRE SAWS
DEEPWATER
DIAMOND WIRE SAWS
Applications Applications Applications Applications
Key Features Key Features Key Features Key Features
18. HOT TAPPING &
LINE STOPPING
1/2 “ – 60” Low Pressure range, 3 – 36” in High pressure range and 4 – 48” in Line stop
range.
High Pressure Hot Tapping
machines for pipe diameters
from 3” to 36”
VHT965-4000 Bespoke
Valve Hot Tapping Machine
also available
A range of Line Stop Actuators for diameters from 4” to 48”
Low Pressure Hot Tapping Machines for pipe
diameters from 1/2” up to 60”
19. Range Specifications Applications Key Features
• Range: 0.5” – 60”
• Low (1480 psi) and high
pressure (5000 psi )
machines
• Patented features
• Subsea version available
• Transmission lines,
• Tie –ins,
• Pipeline repair,
• Valve insertions, Subsea
transmission and flow
lines,
• Wellhead valve drilling
• Utility water / gas
pipelinee repair
• Drive is positioned close to the
cutter, reducing twist torque and
preventing stalling
MHT Low Pressure Range
• Interchangeable tooling options
• MHT – internal body protected
from the product
CHT High Pressure Range
• Auto feed is infinitely variable
• Geared mechanical depth
display
• Up to 5000psi working pressure
with internal pressure
equalisation
HOT TAPPING &
LINE STOPPING
A range of machines for utilities maintenance and subsea hot tapping. Low and high
pressure machines for use in all circumstances.
20. Hot Tapping - Typical Applications
RTJ GROOVES
HIGH PRESSURE BYPASSGAS & WATER PIPELINES
GAS TRANSMISSION LINES
EQUALISATION LINE
SUBSEA TIE INS – 5000 PSIH2S HOT TAPS
LINE STOPS
21. LINEAR &
GANTRY MILLING
3 Axis Milling Machines.
Stroke up to 120”
Range of gantry milling modular linear rail
kits to convert 2-axis milling machines to a
large area 3-axis milling machine
MINI-MILL (2 - 20")
3 Axis Key Way
Milling Machine
2 Axis Milling Machines.
Stroke up to 120”
2 and 3 axis to 120” stroke, Gantry from 1m wide to 10m length,
keyways from 2 – 20” shafts.
22. Range Specifications Applications Key Features
Linear Milling from 20 – 157”
2 & 3 axis mills from: 0.5m – 4m
3 axis machines: 300mm cross travel
High pull strength mounting switch
magnets
Minimill covers shaft diameters: 50mm-
500mm
Gantry systems for areas: 10,000mm x
4,000mm
Lightweight rail for heat exchanger work
1m, 1.5m & 2m stroke
All models within our 3-axis milling
machine range are available with either
air or hydraulic drive power
• Pump and motor mounting
pads
• Heat exchanger division
slots
• Shaft keyways
• Press repair
• Weld seam removal
• Turbine split line machining
• Steel mill housings
LINEAR &
GANTRY MILLING
A range of 2 and 3 axis milling machines which can be used with the
Mirage range of milling rails .
• Precision linear
components
• Variable feed
2 -3 Axis Linear Mills
• Lightweight but robust
construction
• Versatility
Gantry Mills
• Infinitely variable length
• Fine tolerance adjustment
blocks
• Multiple spindle options
• High metal removal rates
in single set up
• CNC automated milling
23. Linear Milling - Typical Applications
FLANGES
LARGE AREA MACHINING CNC REMOTE OPERATION
HEATER EXCHANGER DIVISION PLATE
MOUNTING PADS
SUBSEA SEAM WELD & ANODE REMOVAL
24. DRILLING & TAPPING
Portable drilling and tapping machines using the latest linear guide ways and
heavy duty spindles with ISO standard spindle tapers. Machines are available
with mounting switch magnets, to provide a versatile range of applications. HT
The HT Portable Drilling Range for diameters up to 6”
HT20
HT40
HT50
HT60VF
Double Drill Unit
Single Pin Drill Unit T30 & T735 Tapping Machines
25. Range Specifications Applications Key Features
• Drilling & Tapping machines
from 1/2 – 6”
• Using linear technology and
heavy duty spindles.
• Work efficiently and effectively
• Work with all materials
• Available with high strength
switch magnets for fast
mounting
• Drilling and tapping holes
efficiently in stud removal
operations.
• Casing pinning (surface
and sub sea).
• Turbine refurbishment
• Motors produce more
torque.
• Manual and variable auto
feed provided as
standard.
• Drilling from solid up to 6”
• Versatile design with
multiple workpiece
interface options.
DRILLING & TAPPING
Portable drilling machines from ½” – 6” diameters and tapping to 6”.
27. LINE BORING
Line Boring from 1.5 – 24” with feeding boring bar
and 6 - 80” using travelling boring carriage
LB3060
LB100, LB150
28. Range Specifications Applications Key Features
• Cover 38mm – 2000mm
• Rapid set up
• Easy bar centralisation
• Modern machining methods
• Optional facing
• Valve machining eliminates
need to remove/replace
isolation valves
• Steam isolation valves
• MSIV valves
• Bucket loading pin joints
• Rudder bearing bores
• Gearbox bearing seats
• Boom connections
• A-frame supports
• Stern tube bores
• Durable and robust
construction
• Manufactured within the
ISO 9001:2008 quality
management system
• Hollow bar allows for
through bar laser target
location
LINE BORING
Line Boring from 1.5 – 80” using hard chrome bars
and self aligning quick mounting systems.
30. Power Generation
• Coupling hole borer
• Turbine blade pin drilling
• Vessel nozzle weld profiling
Ship Build
• Thruster face machining
• Crane track machining
Wind Power
• 61.5m blade root end
machining
• Tower flange machining
• 80m Blade root end
machining
Offshore
• SPO compact flange
machining
• Single string cutter
• FPSO Buoy drilling
• Platform decommissioning –
casing pinning and cutting for
rig-less abandonment
Nuclear
• Feeder tube
removal
• Glove box
machining
• Remote pipe cutting
Subsea
• Doubler plate removal
• Seam weld removal
• Circumferential weld
removal
• ROV casing pinning
BESPOKE PROJECTS
Modified and new equipment designs to meet specific requirements and
specialised on-site applications. 3D models produced for approval prior to
build. Design, manufacture and testing all within ISO 9001
31. MACHINE TRAINING
Our service does not stop once a machine is purchased.
Dedicated Mirage engineers can deliver specialist training
packages for your technicians
• Delivered by experienced Mirage engineers
• Choice of on-site at your chosen location.
• Maximises investment in Mirage tools
• Ensures safe and cost effective operation
• Covers all aspects of QHSE, operation, maintenance trouble shooting
• Ensures your staff can maximise their performance using the new machine
The Benefits of Machine Training
32. MACHINE RENTAL
Whether you have machine shortages due to breakdown, a peak
demand shortage or require a one-off application, our rental
equipment can be there when you need it most.
• Choose your preferred rental duration to suit your project
• An extensive fleet of new equipment from an ever expanding
range of portable machine tools
• Daily, weekly, monthly or flexible hires available
• Expanding locations Worldwide UK, USA, Asia, Australia
Machine Rental
33. MACHINE DEVELOPMENT
New Products under development
MLB610 – line
boring machine
40 – 610mm
OM20000 – Self
levelling laser milling
machine 2 – 20m
VHT200 – 15,000psi
hot tapping
machines for gate
valve drilling
MPL305 – Journal
turning machine
and attachment 3
- 12”
GMCNC250 –
CNC controlled
drilling and
threading
machine 1.5 – 12”
hole diameters x
20” thread depth
34. MACHINE DEVELOPMENT
New Products under development
Heavy duty modular
Gantry mill with the
ability to convert to
CNC
MWS420DW –
deep water
diamond wire saw
LBC4000 – CNC
controlled turbine
casing boring
machine 0.8 – 4m
diameter's
35. UK
Mirage Machines
8-10 Enterprise Way
Jubilee Parkway
Stores Road
Derby DE21 4BB
T: +44 (0) 1332 291767
F: +44 (0) 1332 370356
E: sales@miragemachines.com
Houston
Mirage Subsea Inc.
8615 Jackrabbit Rd
Houston
TX 77095
United States
Tel: +1-281-859-1234
E: sales@miragesubsea.com
Perth
Mirage Machines
15/4 Wharton Road
Kewdale
WA 6105
Tel: +61 0 452 48 1964
sales@miragemachines.com
Singapore
Mirage Machines
107 Tuas South Avenue 8
Offshore Marine Centre 637036
Singapore
Tel: +65 9855 0117
sales@miragemachines.com
QUESTIONS ?
