©2022 ANSYS, Inc.
Unit 2.
Material property charts:
Mapping materials
Mike Ashby
Department of Engineering,
University of Cambridge
©2022 ANSYS, Inc.
2
Learning objectives for this lecture unit
Intended Learning Outcomes
Knowledge and
Understanding
Understanding of material families and their property relationships
Skills and Abilities Ability to create material property charts for specific purposes
Values and Attitudes Grasping a broad view of materials information, the big picture
Resources
 Text: “Materials: engineering, science, processing and design” 4th edition by M.F. Ashby, H.R. Shercliff and D. Cebon, Butterworth
Heinemann, Oxford, 2019, Chapters 1-2
 Text: “Materials Selection in Mechanical Design”, 5th edition by M.F. Ashby, Butterworth Heinemann, Oxford, 2016, Chapters 1-2
 Texts: Callister, Budinski, Askeland and others – recommended reading in records
 Software: Ansys Granta EduPack
©2022 ANSYS, Inc.
3
Outline of lecture unit 2
 Exploring relationships: property charts
 Making charts
 Custom subsets, adding your own
materials
 Report writing
©2022 ANSYS, Inc.
4
Bar charts
Metals Polymers Ceramics Hybrids
PEEK
PP
PTFE
WC
Alumina
Glass
CFRP
GFRP
Fibreboard
Steel
Copper
Lead
Zinc
Aluminum
103
10-3
10-2
10-1
102
10
1
Bar chart
Data sheets = numbers, words
Property charts
We want meaning
Many
decades
Log scale
©2022 ANSYS, Inc.
5
Bar-chart created with Granta EduPack
Metals Polymers Ceramics Hybrids
Materials
with high
modulus
Materials
with low
modulus
Metals
Polymers
Elastomers
©2022 ANSYS, Inc.
6
Which courses? Campus-wide?
Aerospace engineering Architecture Bioengineering
Materials science General engineering Polymer engineering
Product design Environmental engineering Sustainability assessment
©2022 ANSYS, Inc.
7
Bubble charts
Bubble
chart
Log scales
Families occupy
discrete fields
©2022 ANSYS, Inc.
8
Bubbles chart created with Granta EduPack
Display Box:
Materials with
high Modulus and
Density
Display line:
Materials
with constant
specific stiffness
[E/]
©2022 ANSYS, Inc.
9
Creating charts
Plotting and selection tools
©2022 ANSYS, Inc.
10
Creating charts
X-Axis Y-Axis
List of properties
 Density
 Yield strength
 Young’s modulus
 etc.
Property
Bar chart
X-Axis
Choose:
Property
1
Property 2
Bubble chart
Y-Axis
©2022 ANSYS, Inc.
Creating advanced charts
X-Axis Y-Axis
List of properties
Advanced
 Density
 Yield strength
 Young’s modulus
 etc. List of properties
 Density
 Yield strength
 Young’s modulus
 etc
+ - *
/ ^ ( )
Modulus Density
/
Modulus
/
Density
Bar chart
Modulus
/
Density
Yield strength / Density
Bubble chart
Choose:
©2022 ANSYS, Inc.
12
The chart-management tool bar
Box selection
tool
Cancel selection
Line selection
tool
Zoom out
Add curves
Add text
Add arrow
Chart annotation
tools
Results from all enabled stages
Hide failed materials
Add/manage family envelopes
Autoscale
Zoom in
©2022 ANSYS, Inc.
The line, box, and curve tools
Impact strength
10 February 2017
For annotation, select display only: Right-click on line, box or curve to format:
Add boxes and lines Add text to chart Display curves and arrows
©2022 ANSYS, Inc.
How to use annotation tools in charts
©2022 ANSYS, Inc.
Custom subsets
Electrical components (Eco Audit
Ceramics and glasses
Hybrids: composites etc
Metals and alloys
Polymers and elastomers
MaterialUniverse
Custom subset
Selection table:
Initial subset:
Selection attributes:
MaterialUniverse
All materials
All properties
©2022 ANSYS, Inc.
Changing the chart settings (labels etc)
©2022 ANSYS, Inc.
Making your own records in Tools and other ways
Or, right click on a chart to
add limited data to it…
©2022 ANSYS, Inc.
18
Manage your charts in Tools
©2022 ANSYS, Inc.
Saving projects, report writing
To
WORD
Paste
Acrylonitrile butadiene styrene (ABS)
Description
Image
_
Caption
1. ABS pellets. © Shutterstock 2. ABS allows detailed moldings, accepts color well, and is non-toxic
and tough enough to survive the worst that children can do to it. © Gettyimages
The material
ABS (Acrylonitrile-butadiene-styrene) is tough, resilient, and easily molded. It is usually opaque,
although some grades can now be transparent, and it can be given vivid colors. ABS-PVC alloys are
tougher than standard ABS and, in self-extinguishing grades, are used for the casings of power tools.
Compositional summary
Block terpolymer of acrylonitrile (15-35%), butadiene (5-30%), and styrene (40-60%).
General properties
Density 1.01e3 - 1.21e3 kg/m^3
Price * 2.5 - 3 USD/kg
Date first used 1937
Mechanical properties
Young's modulus 1.1 - 2.9 GPa
Shear modulus 0.319 - 1.03 GPa
Bulk modulus 3.8 - 4 GPa
Poisson's ratio 0.391 - 0.422
Yield strength (elastic limit) 18.5 - 51 MPa
Tensile strength 27.6 - 55.2 MPa
Compressive strength 31 - 86.2 MPa
Elongation 1.5 - 100 % strain
Hardness - Vickers 5.6 - 15.3 HV
Typical uses
Safety helmets; camper tops; automotive instrument panels and other interior components; pipe
fittings; home-security devices and housings for small appliances; communications equipment;
business machines; plumbing hardware; automobile grilles; wheel covers; mirror housings;
refrigerator liners; luggage shells; tote trays; mower shrouds; boat hulls; large components for
recreational vehicles; weather seals; glass beading; refrigerator breaker strips; conduit; pipe for drain-
waste-vent (DWV) systems.
Tradenames
Claradex, Comalloy, Cycogel, Cycolac, Hanalac, Lastilac, Lupos, Lustran ABS, Magnum, Multibase,
Novodur, Polyfabs, Polylac, Porene, Ronfalin, Sinkral, Terluran, Toyolac, Tufrex, Ultrastyr
Links
Reference
ProcessUniverse
Producers
Open project
Save project
Print …….
Cut
Copy
Paste….
Clip-
board
Metals Polymers Ceramics Hybrids
Metals Polymers Ceramics Hybrids
Copy - Paste
For best results
Paste Special -
Device Independent Bitmap.
©2022 ANSYS, Inc.
Summary
• Material property charts gives meaning to data
• Granta EduPack lets you make any chart you want
• Comprehensive report-writing facilities
• The texts contain many charts – you can copy them for teaching
• You can visualize any database, and add your own records
• Project files for many charts can be downloaded from the Granta website
• Data Visualization
(understanding the data)
Selection
(using the data)
©2022 ANSYS, Inc.
21
Lecture unit series
These PowerPoint lecture units, as well as many other types of resources,
can be found in the Ansys Education Resources webpage.
www.ansys.com/education-resources
Finding and Displaying Information
Unit 1 The materials of engineering
Unit 2 Material property charts: mapping materials
Unit 3 The Elements database: properties, relationships and resources
Material Properties
Unit 4 Manipulating properties: composition, microstructure,
architecture
Unit 5 Designing new materials: filling the materials-property space
Unit 6 Materials Science and Engineering
Selection
Unit 7 Material selection: translation, screening, ranking, documentation
Unit 8 Objectives in conflict: trade off methods and penalty functions
Unit 9 Material and shape: materials for efficient structures
Unit 10 Manufacturing processes and cost modeling
Unit 11 Eco-informed material selection
Unit 12 Eco design and the Eco Audit tool
Sustainability
What is a sustainable development? A materials perspective
Materials for low carbon power
Special Topics
Architecture and the built environment: materials for construction
Structural sections: shape in action
Materials in industrial design: Why do consumers buy products?
The Design database for Products
The Battery Designer tool
Advanced Teaching and Research
Advanced databases
The Aerospace database
The Polymer database
The Synthesizer tool: hybrids and other models
Bioengineering and Medical Devices
©2022 ANSYS, Inc.
© 2022 ANSYS, Inc. All rights reserved.
© 2018 Mike Ashby
Use and Reproduction
The content used in this resource may only be used or reproduced for teaching purposes; and any commercial use is strictly prohibited.
Document Information
This lecture unit is part of a set of teaching resources to help introduce students to materials, processes and rational selections.
Ansys Education Resources
To access more undergraduate education resources, including lecture presentations with notes, exercises with worked solutions, microprojects, real
life examples and more, visit www.ansys.com/education-resources.
22

material-property-charts-lecture-unit-2-pptchaen22.pptx

  • 1.
    ©2022 ANSYS, Inc. Unit2. Material property charts: Mapping materials Mike Ashby Department of Engineering, University of Cambridge
  • 2.
    ©2022 ANSYS, Inc. 2 Learningobjectives for this lecture unit Intended Learning Outcomes Knowledge and Understanding Understanding of material families and their property relationships Skills and Abilities Ability to create material property charts for specific purposes Values and Attitudes Grasping a broad view of materials information, the big picture Resources  Text: “Materials: engineering, science, processing and design” 4th edition by M.F. Ashby, H.R. Shercliff and D. Cebon, Butterworth Heinemann, Oxford, 2019, Chapters 1-2  Text: “Materials Selection in Mechanical Design”, 5th edition by M.F. Ashby, Butterworth Heinemann, Oxford, 2016, Chapters 1-2  Texts: Callister, Budinski, Askeland and others – recommended reading in records  Software: Ansys Granta EduPack
  • 3.
    ©2022 ANSYS, Inc. 3 Outlineof lecture unit 2  Exploring relationships: property charts  Making charts  Custom subsets, adding your own materials  Report writing
  • 4.
    ©2022 ANSYS, Inc. 4 Barcharts Metals Polymers Ceramics Hybrids PEEK PP PTFE WC Alumina Glass CFRP GFRP Fibreboard Steel Copper Lead Zinc Aluminum 103 10-3 10-2 10-1 102 10 1 Bar chart Data sheets = numbers, words Property charts We want meaning Many decades Log scale
  • 5.
    ©2022 ANSYS, Inc. 5 Bar-chartcreated with Granta EduPack Metals Polymers Ceramics Hybrids Materials with high modulus Materials with low modulus Metals Polymers Elastomers
  • 6.
    ©2022 ANSYS, Inc. 6 Whichcourses? Campus-wide? Aerospace engineering Architecture Bioengineering Materials science General engineering Polymer engineering Product design Environmental engineering Sustainability assessment
  • 7.
    ©2022 ANSYS, Inc. 7 Bubblecharts Bubble chart Log scales Families occupy discrete fields
  • 8.
    ©2022 ANSYS, Inc. 8 Bubbleschart created with Granta EduPack Display Box: Materials with high Modulus and Density Display line: Materials with constant specific stiffness [E/]
  • 9.
    ©2022 ANSYS, Inc. 9 Creatingcharts Plotting and selection tools
  • 10.
    ©2022 ANSYS, Inc. 10 Creatingcharts X-Axis Y-Axis List of properties  Density  Yield strength  Young’s modulus  etc. Property Bar chart X-Axis Choose: Property 1 Property 2 Bubble chart Y-Axis
  • 11.
    ©2022 ANSYS, Inc. Creatingadvanced charts X-Axis Y-Axis List of properties Advanced  Density  Yield strength  Young’s modulus  etc. List of properties  Density  Yield strength  Young’s modulus  etc + - * / ^ ( ) Modulus Density / Modulus / Density Bar chart Modulus / Density Yield strength / Density Bubble chart Choose:
  • 12.
    ©2022 ANSYS, Inc. 12 Thechart-management tool bar Box selection tool Cancel selection Line selection tool Zoom out Add curves Add text Add arrow Chart annotation tools Results from all enabled stages Hide failed materials Add/manage family envelopes Autoscale Zoom in
  • 13.
    ©2022 ANSYS, Inc. Theline, box, and curve tools Impact strength 10 February 2017 For annotation, select display only: Right-click on line, box or curve to format: Add boxes and lines Add text to chart Display curves and arrows
  • 14.
    ©2022 ANSYS, Inc. Howto use annotation tools in charts
  • 15.
    ©2022 ANSYS, Inc. Customsubsets Electrical components (Eco Audit Ceramics and glasses Hybrids: composites etc Metals and alloys Polymers and elastomers MaterialUniverse Custom subset Selection table: Initial subset: Selection attributes: MaterialUniverse All materials All properties
  • 16.
    ©2022 ANSYS, Inc. Changingthe chart settings (labels etc)
  • 17.
    ©2022 ANSYS, Inc. Makingyour own records in Tools and other ways Or, right click on a chart to add limited data to it…
  • 18.
    ©2022 ANSYS, Inc. 18 Manageyour charts in Tools
  • 19.
    ©2022 ANSYS, Inc. Savingprojects, report writing To WORD Paste Acrylonitrile butadiene styrene (ABS) Description Image _ Caption 1. ABS pellets. © Shutterstock 2. ABS allows detailed moldings, accepts color well, and is non-toxic and tough enough to survive the worst that children can do to it. © Gettyimages The material ABS (Acrylonitrile-butadiene-styrene) is tough, resilient, and easily molded. It is usually opaque, although some grades can now be transparent, and it can be given vivid colors. ABS-PVC alloys are tougher than standard ABS and, in self-extinguishing grades, are used for the casings of power tools. Compositional summary Block terpolymer of acrylonitrile (15-35%), butadiene (5-30%), and styrene (40-60%). General properties Density 1.01e3 - 1.21e3 kg/m^3 Price * 2.5 - 3 USD/kg Date first used 1937 Mechanical properties Young's modulus 1.1 - 2.9 GPa Shear modulus 0.319 - 1.03 GPa Bulk modulus 3.8 - 4 GPa Poisson's ratio 0.391 - 0.422 Yield strength (elastic limit) 18.5 - 51 MPa Tensile strength 27.6 - 55.2 MPa Compressive strength 31 - 86.2 MPa Elongation 1.5 - 100 % strain Hardness - Vickers 5.6 - 15.3 HV Typical uses Safety helmets; camper tops; automotive instrument panels and other interior components; pipe fittings; home-security devices and housings for small appliances; communications equipment; business machines; plumbing hardware; automobile grilles; wheel covers; mirror housings; refrigerator liners; luggage shells; tote trays; mower shrouds; boat hulls; large components for recreational vehicles; weather seals; glass beading; refrigerator breaker strips; conduit; pipe for drain- waste-vent (DWV) systems. Tradenames Claradex, Comalloy, Cycogel, Cycolac, Hanalac, Lastilac, Lupos, Lustran ABS, Magnum, Multibase, Novodur, Polyfabs, Polylac, Porene, Ronfalin, Sinkral, Terluran, Toyolac, Tufrex, Ultrastyr Links Reference ProcessUniverse Producers Open project Save project Print ……. Cut Copy Paste…. Clip- board Metals Polymers Ceramics Hybrids Metals Polymers Ceramics Hybrids Copy - Paste For best results Paste Special - Device Independent Bitmap.
  • 20.
    ©2022 ANSYS, Inc. Summary •Material property charts gives meaning to data • Granta EduPack lets you make any chart you want • Comprehensive report-writing facilities • The texts contain many charts – you can copy them for teaching • You can visualize any database, and add your own records • Project files for many charts can be downloaded from the Granta website • Data Visualization (understanding the data) Selection (using the data)
  • 21.
    ©2022 ANSYS, Inc. 21 Lectureunit series These PowerPoint lecture units, as well as many other types of resources, can be found in the Ansys Education Resources webpage. www.ansys.com/education-resources Finding and Displaying Information Unit 1 The materials of engineering Unit 2 Material property charts: mapping materials Unit 3 The Elements database: properties, relationships and resources Material Properties Unit 4 Manipulating properties: composition, microstructure, architecture Unit 5 Designing new materials: filling the materials-property space Unit 6 Materials Science and Engineering Selection Unit 7 Material selection: translation, screening, ranking, documentation Unit 8 Objectives in conflict: trade off methods and penalty functions Unit 9 Material and shape: materials for efficient structures Unit 10 Manufacturing processes and cost modeling Unit 11 Eco-informed material selection Unit 12 Eco design and the Eco Audit tool Sustainability What is a sustainable development? A materials perspective Materials for low carbon power Special Topics Architecture and the built environment: materials for construction Structural sections: shape in action Materials in industrial design: Why do consumers buy products? The Design database for Products The Battery Designer tool Advanced Teaching and Research Advanced databases The Aerospace database The Polymer database The Synthesizer tool: hybrids and other models Bioengineering and Medical Devices
  • 22.
    ©2022 ANSYS, Inc. ©2022 ANSYS, Inc. All rights reserved. © 2018 Mike Ashby Use and Reproduction The content used in this resource may only be used or reproduced for teaching purposes; and any commercial use is strictly prohibited. Document Information This lecture unit is part of a set of teaching resources to help introduce students to materials, processes and rational selections. Ansys Education Resources To access more undergraduate education resources, including lecture presentations with notes, exercises with worked solutions, microprojects, real life examples and more, visit www.ansys.com/education-resources. 22