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EZstrip™
Cake Pump
Innovative feed
                                                                                       chamber design



Cake Pump Maintenance Made Easy!
Following the successful launch of the revolutionary                                     The rotor can then be separated from the conveyor
EZstrip™ progressing cavity pump, Monoflo has                                            allowing removal of the rotor and stator while in-situ,
developed another innovation to provide an engineered                                    without disconnecting suction and delivery pipework.
solution to make the process of maintaining a cake
pump easy.                                                                               This process can take as little as 6 minutes. Imagine
                                                                                         the time savings you could achieve when maintaining
The EZstrip cake pump features a specially designed                                      an EZstrip cake pump!
feed chamber which is easily disconnected allowing
access to the rotor and screw conveyor assembly.

Remove blockages in two                                                                  Features & Benefits
simple steps                                                                             The EZstrip cake pump is designed with a large auger inlet
                                                                                         and screw conveyor. The screw conveyor extends to the
1. Remove bolts to disconnect the feed chamber
                                                                                         compression area to help push the sludge cake into the cavities
                                                                                         of the rotor and stator and provide consistent pumping.

                                                                                         The range is available in cast iron, with a choice of rotor and
                                                                                         stator materials and a variety of hopper sizes.

                                                                                         •  Quick and easy to maintain in place
                                                                                         •  Reduced maintenance downtime and labour savings
                                                                                         •  No need to disconnect suction and discharge pipework, even
                                                                                            when removing the screw conveyor
                                                                                         •  Detachable feed chamber supplied as standard
2. The feed chamber is pulled back to allow full access to the
	 pin joint area for removal of any blockages or compressed
	 cake
                                                                                         Capacity               	    up to 215 gpm

                                                                                         Pressure               	    up to 350 psi

                                                                                         Temperature       		        14°F up to 212°F

                                                                                         Typical applications:	      Thickened sludge cake (upto 40% dry
                                                                                         			                         solids content), dewatered sludge,
                                                                                         			                         sludge blending, including lime
                                                                                         			                         powder dosing and lime slurry dosing
                                                                                         			                         in conjunction with barrier layer
                                                                                         			                         injection
  To minimise the impact on the environment, this has been printed on recycled paper
Maintain in Place (M.I.P.)
To minimize the downtime and cost involved when maintaining a progressing
cavity pump, the EZstrip cake pump can be fully maintained in place, without
disconnecting pipework or removing the hopper.

Once the pumping elements have been disconnected, the middle support foot
allows the feed chamber and rotor and stator to be turned, to assist removal of
these parts. Alternatively, the complete assembly can be lifted out and returned
to your workshop or bench for maintenance.

A full drive train including rotor, stator and screw conveyor can be removed in
just 8 minutes using standard tools.

3. Disconnect the rotor assembly		       4. Unscrew the tie bars and pull 	        5. Turn the feed chamber and rotor
   from the screw conveyor		                the tie bar assembly away from 	           and stator into position and secure
					                                       the discharge flange			




6. Unscrew the rotor from the stator 	   7. Remove the feed chamber 	          	   8. Remove the stator
Tanker
                                                                                             Offloading

                                                                 EZSTRIP™ CAKE PUMP




               Sludge
             Recirculation
             and Transfer
                                                                                            EZSTRIP™ CAKE PUMP



             COMPACT C
           TRANSFER PUMP




                                Transfer to
                                Dewatering


                                                COMPACT C            COMPACT C         Tanker
                                                                   TRANSFER PUMP       Loading
                                              TRANSFER PUMP




Organic waste e.g.
Food processing waste                                                                  EZSTRIP™
Household waste fractions                                                             CAKE PUMP
Plant thinnings waste




                                                                                                          OR OTHER SITE




                                                                                                                               LAND

                                                                                                  EZSTRIP™ CAKE PUMP
                                                                           LIME POWDER

                                                                           BLENDING
                                                                                                  ENHANCED TREATMENT
                                                                                                       PROCESS

                                                                    EZSTRIP™ CAKE PUMP




                                                                                                                  EZSTRIP™ CAKE PUMP
                                                              EZSTRIP™ CAKE PUMP
                             EZSTRIP™ CAKE PUMP




                                                                                                                           LAND

                                                                                   EZSTRIP™ CAKE PUMP                      LANDFILL
Large auger
                                                                             design



Sludge Treatment Applications


Blending                            Thickening                         Lime Slurry Dosing
High dry solids sludge cake is      Sludge is mixed with               Part of the blending process,
mixed within an EZstrip cake        conditioning agents and then       but lime slurry is added to the
pump, with a low dry solids         thickened to reduce the water      sludge to eliminate pathogens.
sludge, to produce a sludge         content. Cake pumps are used
with a consistent dry solids        to transfer the thickened sludge   The lime can be added before
content.                            to the next stage of the process   or after dewatering and a cake
                                    or to holding tanks.               pump transfers the mixture to
This increases the efficiency of                                       the next process.
the downstream processes by
removing variations in sludge
consistency.
                                    Dewatering                         Lime Powder Dosing
An EZstrip cake pump, which         Sludge is passed through either    To increase the dry solids
comes with a side inlet port for    a filter press, belt press or      content and to eliminate
the wet sludge (as standard)        centrifuge system, where solids    pathogens to Log 6 or class A
and fitted with a ribbon auger,     are separated from the water       requirements, lime powder is
is used to provide efficient        to produce a high dry solids       mixed directly with sludge cake
blending of the sludge.             cake. The EZstrip cake pump        in the cake pump hopper.
                                    forms part of this process by
Complete packages comprising        transferring the cake either to    Complete lime systems can
cake blending pump, wet             the next stage of the process      be supplied including lime
sludge pump and proportional        or to a holding area awaiting      storage silo, lime powder feed
flow control system can be          disposal or transfer to another    screws, cake pump and control
supplied.                           site.                              systems to meet your particular
                                                                       requirements.
                                    Cake pump hopper level control
                                    packages are available for
Barrier Layer Injection             any thickened sludge or cake
This is a process for injecting a   pump transfer application.         Digestion
lubricant into the delivery pipe    These include discharge or         Imported sludge and organic
work in order to reduce the         thickened sludges, cakes from      waste can be transferred to
friction losses and hence the       various types of thickeners or     the digestion process with the
operating pressure.                 dewatering devices either by       combination of a Muncher® and
                                    simple switched level devices      Compact C pump.
Complete systems can be             or closed loop systems to suit
supplied including injection        specific requirements.
pump, injection manifold and
control system.
E   CAKE                                                            SECTION    1
    ALL                                                             PAGE       5
    CURRENT                                                         DATE       May 2010

                                      PRE-SELECTION TABLE



    Performance Data


                                                                                     Auger (Feed Screw)
                                                                                     Large auger design as
                                                                                     standard. Ribbon auger
                                                       For higher flow rates         available to assist blending/
                            215                        and pressures, please         conveying of product into
                                                       contact Monoflo.              the pump.
                                        W1AB
                            176                                                      Bridge Breaker
                                                                                     Option of a separate bridge
                                                                                     breaker mounted directly on
                                        W19B                                         top of the hopper to ensure
                            149                                                      optimum filling of the auger
                                                                                     feed screw.

                                        W18B             W18D
                                                                                     Side Inlet Port
                            125
           CAPACITY (GPM)




                                                                                     Allows addition of thin sludge
                                                                                     for blending and can also be
                                        W17B             W17D                        used for draining the pump.

                            77
                                                                                     Dry Run Protection Device
                                        W16B             W16D                        Supplied as standard.
                            44

                                        W15B             W15D                        Over Pressure Protection
                                                                                     Pumps can be supplied
                            22                                                       with suitable over pressure
                                                                                     protection device.
                                        W14B             W14D

                             0                                                       Baseplate
                                  0              174               348               Pumps can be supplied on a
                                                                                     baseplate to ease installation.
                                           PRESSURE (PSI)
Easy access to
                                                                  the pin joint area



Dimensions




               MODEL        A       B       C       D       E         F     G       H        J       K

               W14B        64.4    57.7    6.6     29.5     9.8      4.4   11.1     8.2    10.6    11.4

               W14D        82.0    75.0    6.9     29.5     9.8      4.9   11.6     8.2    10.6    11.4

              W15B         70.7    63.8    6.8     29.5     9.8      4.9   12.2     9.4    12.5    11.4

              W15D         93.9    85.9    8.0     29.5     9.8      5.9   13.1     9.4    12.5    11.4

              W16B         87.2    79.2    8.0     39.3    14.1      5.9   14.7    11.4    12.5    15.7

              W16D        115.0   105.9    9.1     39.3    14.1      6.2   15.0    11.4    12.5    15.7

              W17B         94.8    86.6    8.1     39.3    14.1      6.8   16.3    13.1    12.5    15.7

              W17D        131.9   121.6    10.3    39.3    14.1      8.8   18.3    13.1    12.5    15.7

              W18B        101.7    92.2    9.4     39.3    14.1      8.8   19.8    15.1    13.7    15.7

              W18D        139.0   128.6    10.4    39.3    14.1      8.8   19.8    15.7    13.7    15.7

              W19B        108.9    99.8    9.1     39.3    14.1      8.8   19.8    16.9    13.7    15.7

              W1AB        122.0   111.5    10.4    39.3    14.1      9.8   21.6    18.7    13.7    15.7


             * Can be supplied with either fixed speed inverter rated or mechanical variable speed drive.

             All dimensions in inches and for guidance only. For full certified drawings, please contact Monoflo.
Europe

                                                                                                                                                          Mono Pumps Ltd, Martin Street, Audenshaw
                                                                                                                                                                    Manchester, M34 5JA, England
                                                                                                                                                                             T. +44 (0)161 339 9000
                                                                                                                                                                        E. info@mono-pumps.com

                                                                                                                                                                           D.M.I EST, 56, rue du Pont
                                                                                                                                                                            88300 Rebeuville, France
                                                                                                                                                                             T. +33 (0)3 29 94 26 88
                                                                                                                                                                              E. dmi-est@dmi-est.fr


                                                                                                                                                                                            Americas

                                                                                                                                                                     NOV Monoflo, 9606 Kirkton Drive
                                                                                                                                                                        Houston, Texas 77095, USA
                                                                                                                                                                                T. +1 281 200 1200
                                                                                                                                                                          E. inquire@monoflo.com

                                                                                                                                                                  NOV Monoflo S.A., Ing Huergo 2239
                                                                                                                                                                                (1842) Monte Grande
                                                                                                                                                                    Pcia. de Buenos Aires, Argentina
                                                                                                                                                                            T. +54 11 4290 9940/50
                                                                                                                                                                            E. info@monoflo.com.ar

                                                                                                                                                                         NOV Monoflo, 5702 63rd Ave
                                                                                                                                                                                 Alberta, Lloydminster
                                                                                                                                                                                     T9V0Y4, Canada
                                                                                                                                                                                  T. +1 780 875 5504
                                                                                                                                                                           E. info.monoflo@nov.com


                                                                                                                                                                                          Australasia

                                                                                                                                                                     Mono Pumps (Australia) Pty Ltd
                                                                                                                                                       Mono House, 338-348 Lower Dandenong Road
                                                                                                                                                                  Mordialloc, Victoria 3195, Australia
                                                                                                                                                                                     T. 1800 333 138
                                                                                                                                                                     E. ozsales@mono-pumps.com

                                                                                                                                                                     Mono Pumps (New Zealand) Ltd
                                                                                                                                                              PO Box 71-021, Fremlin Place, Avondale
                                                                                                                                                                            Auckland 7, New Zealand
                                                                                                                                                                                T. +64 (0)9 829 0333
                                                                                                                                                                        E. info@mono-pumps.co.nz


                                                                                                                                                                                                 Asia

                                                                                                                                                   Mono Pumps Ltd, Building 5, Madong Industrial Park
                                                                                                                                                      1250 Sicheng Road, Malu Town, Jiading District
                                                                                                                                                                        Shanghai 201801, P.R. China
                                                                                                                                                                              T. +86 (0)21 3990 4588
                                                                                                                                                                         E. monoshanghai@nov.com



                                                                                                                                                                              www.monoflo.com


                             Published information other than that marked CERTIFIED does not extend any warranty or representation, expressed
                             or implied, regarding these products. Any such warranties or other terms and conditions of sales and products shall
                             be in accordance with Monoflo’s standard terms and conditions of sale, available on request.
                             Monoflo® products are marketed outside North America under the mark Mono®
                             Literature reference: MFI-EZstrip Cake Pump
                             Monoflo® and Muncher® are registered trademarks of Mono Pumps Ltd.
Produced on recycled paper

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EZstrip Cake Pump

  • 2. Innovative feed chamber design Cake Pump Maintenance Made Easy! Following the successful launch of the revolutionary The rotor can then be separated from the conveyor EZstrip™ progressing cavity pump, Monoflo has allowing removal of the rotor and stator while in-situ, developed another innovation to provide an engineered without disconnecting suction and delivery pipework. solution to make the process of maintaining a cake pump easy. This process can take as little as 6 minutes. Imagine the time savings you could achieve when maintaining The EZstrip cake pump features a specially designed an EZstrip cake pump! feed chamber which is easily disconnected allowing access to the rotor and screw conveyor assembly. Remove blockages in two Features & Benefits simple steps The EZstrip cake pump is designed with a large auger inlet and screw conveyor. The screw conveyor extends to the 1. Remove bolts to disconnect the feed chamber compression area to help push the sludge cake into the cavities of the rotor and stator and provide consistent pumping. The range is available in cast iron, with a choice of rotor and stator materials and a variety of hopper sizes. •  Quick and easy to maintain in place •  Reduced maintenance downtime and labour savings •  No need to disconnect suction and discharge pipework, even when removing the screw conveyor •  Detachable feed chamber supplied as standard 2. The feed chamber is pulled back to allow full access to the pin joint area for removal of any blockages or compressed cake Capacity up to 215 gpm Pressure up to 350 psi Temperature 14°F up to 212°F Typical applications: Thickened sludge cake (upto 40% dry solids content), dewatered sludge, sludge blending, including lime powder dosing and lime slurry dosing in conjunction with barrier layer injection To minimise the impact on the environment, this has been printed on recycled paper
  • 3. Maintain in Place (M.I.P.) To minimize the downtime and cost involved when maintaining a progressing cavity pump, the EZstrip cake pump can be fully maintained in place, without disconnecting pipework or removing the hopper. Once the pumping elements have been disconnected, the middle support foot allows the feed chamber and rotor and stator to be turned, to assist removal of these parts. Alternatively, the complete assembly can be lifted out and returned to your workshop or bench for maintenance. A full drive train including rotor, stator and screw conveyor can be removed in just 8 minutes using standard tools. 3. Disconnect the rotor assembly 4. Unscrew the tie bars and pull 5. Turn the feed chamber and rotor from the screw conveyor the tie bar assembly away from and stator into position and secure the discharge flange 6. Unscrew the rotor from the stator 7. Remove the feed chamber 8. Remove the stator
  • 4. Tanker Offloading EZSTRIP™ CAKE PUMP Sludge Recirculation and Transfer EZSTRIP™ CAKE PUMP COMPACT C TRANSFER PUMP Transfer to Dewatering COMPACT C COMPACT C Tanker TRANSFER PUMP Loading TRANSFER PUMP Organic waste e.g. Food processing waste EZSTRIP™ Household waste fractions CAKE PUMP Plant thinnings waste OR OTHER SITE LAND EZSTRIP™ CAKE PUMP LIME POWDER BLENDING ENHANCED TREATMENT PROCESS EZSTRIP™ CAKE PUMP EZSTRIP™ CAKE PUMP EZSTRIP™ CAKE PUMP EZSTRIP™ CAKE PUMP LAND EZSTRIP™ CAKE PUMP LANDFILL
  • 5. Large auger design Sludge Treatment Applications Blending Thickening Lime Slurry Dosing High dry solids sludge cake is Sludge is mixed with Part of the blending process, mixed within an EZstrip cake conditioning agents and then but lime slurry is added to the pump, with a low dry solids thickened to reduce the water sludge to eliminate pathogens. sludge, to produce a sludge content. Cake pumps are used with a consistent dry solids to transfer the thickened sludge The lime can be added before content. to the next stage of the process or after dewatering and a cake or to holding tanks. pump transfers the mixture to This increases the efficiency of the next process. the downstream processes by removing variations in sludge consistency. Dewatering Lime Powder Dosing An EZstrip cake pump, which Sludge is passed through either To increase the dry solids comes with a side inlet port for a filter press, belt press or content and to eliminate the wet sludge (as standard) centrifuge system, where solids pathogens to Log 6 or class A and fitted with a ribbon auger, are separated from the water requirements, lime powder is is used to provide efficient to produce a high dry solids mixed directly with sludge cake blending of the sludge. cake. The EZstrip cake pump in the cake pump hopper. forms part of this process by Complete packages comprising transferring the cake either to Complete lime systems can cake blending pump, wet the next stage of the process be supplied including lime sludge pump and proportional or to a holding area awaiting storage silo, lime powder feed flow control system can be disposal or transfer to another screws, cake pump and control supplied. site. systems to meet your particular requirements. Cake pump hopper level control packages are available for Barrier Layer Injection any thickened sludge or cake This is a process for injecting a pump transfer application. Digestion lubricant into the delivery pipe These include discharge or Imported sludge and organic work in order to reduce the thickened sludges, cakes from waste can be transferred to friction losses and hence the various types of thickeners or the digestion process with the operating pressure. dewatering devices either by combination of a Muncher® and simple switched level devices Compact C pump. Complete systems can be or closed loop systems to suit supplied including injection specific requirements. pump, injection manifold and control system.
  • 6. E CAKE SECTION 1 ALL PAGE 5 CURRENT DATE May 2010 PRE-SELECTION TABLE Performance Data Auger (Feed Screw) Large auger design as standard. Ribbon auger For higher flow rates available to assist blending/ 215 and pressures, please conveying of product into contact Monoflo. the pump. W1AB 176 Bridge Breaker Option of a separate bridge breaker mounted directly on W19B top of the hopper to ensure 149 optimum filling of the auger feed screw. W18B W18D Side Inlet Port 125 CAPACITY (GPM) Allows addition of thin sludge for blending and can also be W17B W17D used for draining the pump. 77 Dry Run Protection Device W16B W16D Supplied as standard. 44 W15B W15D Over Pressure Protection Pumps can be supplied 22 with suitable over pressure protection device. W14B W14D 0 Baseplate 0 174 348 Pumps can be supplied on a baseplate to ease installation. PRESSURE (PSI)
  • 7. Easy access to the pin joint area Dimensions MODEL A B C D E F G H J K W14B 64.4 57.7 6.6 29.5 9.8 4.4 11.1 8.2 10.6 11.4 W14D 82.0 75.0 6.9 29.5 9.8 4.9 11.6 8.2 10.6 11.4 W15B 70.7 63.8 6.8 29.5 9.8 4.9 12.2 9.4 12.5 11.4 W15D 93.9 85.9 8.0 29.5 9.8 5.9 13.1 9.4 12.5 11.4 W16B 87.2 79.2 8.0 39.3 14.1 5.9 14.7 11.4 12.5 15.7 W16D 115.0 105.9 9.1 39.3 14.1 6.2 15.0 11.4 12.5 15.7 W17B 94.8 86.6 8.1 39.3 14.1 6.8 16.3 13.1 12.5 15.7 W17D 131.9 121.6 10.3 39.3 14.1 8.8 18.3 13.1 12.5 15.7 W18B 101.7 92.2 9.4 39.3 14.1 8.8 19.8 15.1 13.7 15.7 W18D 139.0 128.6 10.4 39.3 14.1 8.8 19.8 15.7 13.7 15.7 W19B 108.9 99.8 9.1 39.3 14.1 8.8 19.8 16.9 13.7 15.7 W1AB 122.0 111.5 10.4 39.3 14.1 9.8 21.6 18.7 13.7 15.7 * Can be supplied with either fixed speed inverter rated or mechanical variable speed drive. All dimensions in inches and for guidance only. For full certified drawings, please contact Monoflo.
  • 8. Europe Mono Pumps Ltd, Martin Street, Audenshaw Manchester, M34 5JA, England T. +44 (0)161 339 9000 E. info@mono-pumps.com D.M.I EST, 56, rue du Pont 88300 Rebeuville, France T. +33 (0)3 29 94 26 88 E. dmi-est@dmi-est.fr Americas NOV Monoflo, 9606 Kirkton Drive Houston, Texas 77095, USA T. +1 281 200 1200 E. inquire@monoflo.com NOV Monoflo S.A., Ing Huergo 2239 (1842) Monte Grande Pcia. de Buenos Aires, Argentina T. +54 11 4290 9940/50 E. info@monoflo.com.ar NOV Monoflo, 5702 63rd Ave Alberta, Lloydminster T9V0Y4, Canada T. +1 780 875 5504 E. info.monoflo@nov.com Australasia Mono Pumps (Australia) Pty Ltd Mono House, 338-348 Lower Dandenong Road Mordialloc, Victoria 3195, Australia T. 1800 333 138 E. ozsales@mono-pumps.com Mono Pumps (New Zealand) Ltd PO Box 71-021, Fremlin Place, Avondale Auckland 7, New Zealand T. +64 (0)9 829 0333 E. info@mono-pumps.co.nz Asia Mono Pumps Ltd, Building 5, Madong Industrial Park 1250 Sicheng Road, Malu Town, Jiading District Shanghai 201801, P.R. China T. +86 (0)21 3990 4588 E. monoshanghai@nov.com www.monoflo.com Published information other than that marked CERTIFIED does not extend any warranty or representation, expressed or implied, regarding these products. Any such warranties or other terms and conditions of sales and products shall be in accordance with Monoflo’s standard terms and conditions of sale, available on request. Monoflo® products are marketed outside North America under the mark Mono® Literature reference: MFI-EZstrip Cake Pump Monoflo® and Muncher® are registered trademarks of Mono Pumps Ltd. Produced on recycled paper