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MANAGING EMPLOYEE
PERFORMANCE IN A
MANUFACTURING ENVIRONMENT
HOUSEKEEPING
• Slide deck will be posted on hni.com
• Q&A at the end, but feel free to ask questions throughout
• Tweet @HNIRisk or using the
hashtag #hniu to win some HNI swag!
3
#hniu
Thanks to our sponsors!
INTRODUCTIONS
5
Chad Tisonik
President of HNI Wisconsin
ctisonik@hni.com
262.617.5973
Andrea Tarrell
Marketing Director
atarrell@hni.com
262.641.5813
TODAY’S GOALS
• Explore behaviors that hinder productivity
• Identify how your people can make or break your organization
• Discuss ways to hire better for better performance
• Look at the impact (or lack of) of performance reviews
• Tips on how to better control wanted and unwanted behaviors
in your workplace
• Q and A
WHAT IF…
• You could reduce turnover AND increase job satisfaction?
• You had a handle on the employee/work relationship?
• Everyone that you hire fits into a profile where their skills
and attitude matches the job?
• You had a way to identify performance behaviors and then
manage to them? (vs. annual performance reviews)
• You could energize people?
• You could propel productivity?
• You could work with a group of people that
felt like you do?
LEADING INDICATORS OF PERFORMANCE PROBLEMS
• No plan
• Decreased talent pool
• Skills gap
• Turnover
• Customer Complaints
• Delivery delays
LAGGING INDICATORS OF PERFORMANCE PROBLEMS
• Product returns
• Lost business
• Unfavorable social
“scores” or complaints
• Damaged Brand
WICKED PROBLEMS!
2 HUGE PERFORMANCE INHIBITORS
• Lack of ability
• Lack of motivation
Hiring, expectations, communications
HOW DO WE FIX IT
• Identify gaps – DOS
• All departments
• Identify and gather data
• Prioritize
• Gain buy in
• Initiate strategy – mgmt, ee
• Train
• Execute
• Track
• Take action!
IDEAS TO IMPROVE PERFORMANCE
Start with Hiring – This?
OR THIS?
PRE-JOB PERSONAL INDEX (MUST DO)
IDENTIFY THE BEST TRAITS (IN ADVANCE)
YOU'RE CONFIDENT, YOU HIRED THEM…
NOW WHAT?
• Communicate expectations
• Train them on the expectations
• Show them what is expected
• Tell them again
• Hold EVERYONE accountable
• Have a scorecard system
• Post it
• Part ways with bad actors
• Backfill with good actors
DEVELOP A CUSTOM SET OF CRITICAL BEHAVIORS
• Productivity
• Quality
• Safety
• Attendance
• Wellness
• Education
EXAMPLES OF NEGATIVE PERFORMANCE BEHAVIORS
• Damage to product
• Damage to company property
• Poor pace
• Loss of property
• Damage to customer property
• Failure to maintain property
in care
• No call no show
• Tardiness
• Cell phone usage/texting
• Rapid pace to make down
time
• Lost time accident
• Vehicular accident
• Unsafe acts
• Near miss
• Insubordination
• Quality issue
• Customer issue or complaint
• Failure to inspect
• Failure to meet goal
• Failure of drug test
• DUI
• Failure to participate in
Wellness program
• Smoking
• Failure to participate in HRA
Can you think of any others?
What do these cost? Can you
quantify?
DOES YOUR PERFORMANCE REVIEW LOOK LIKE THIS?
1. Job Duty –
Performance Standard:
1 Needs Improvement 2 Meets Expectations 3 Exceeds Expectations
Comments:
OR THIS?
SECTION II: Rating Performance
Use at the END of a review period to rate how well the employee performed compared to the standards in
Section I.
 Collect Information: For example, Employee Input Form (BA 943), surveys, records, etc.
 Read Performance Standards: This reminds you what aspects of performance you intend to rate.
 Describe Performance: Describe the quality, quantity, and timeliness of the work the employee
produced. Note unexpected problems that were beyond the employee’s control and how these were
handled. Consider reviewing the description with the employee before making a rating. Use BLACK
INK or TYPE.
 Choose a Rating: Compare your description of the employee’s performance to the standards in
Section I. Choose the rating that best summarizes how well those standards were achieved.
 “Achieved Expectation” means the employee did all that was described in the Expectations standard.
 “More than Expected” means performance was more like the Expectations standard than the
standard for Excellence.
 “Much More than Expected” means performance was more like the standard for Excellence.
 “Achieved Excellence” means the employee did all that was described in the standard for Excellence
in addition to what was expected.
 “Exceptional Achievement” means performance was innovative, extremely difficult to achieve, or
otherwise better than described in the standard for Excellence.
 Enter Percent of Job. Write the responsibility’s importance as a percent of the job under the rating
you picked.
Not
Satisfactory
Marginal
Achieved
Expectation
More than
Expected
Much more
than
expected
Achieved
Excellence
Exceptional
Achvmnt. = 70% of
job
% % 70 % % % % %
If you have a “miscellaneous” category, or if you split the responsibility’s percent importance
among its parts, rate each part separately. The ratings for the parts may fall in the same or
different rating categories. For example,
Not
Satisfactory
Marginal Achieved
Expectation
More than
Expected
Much more
than
expected
Achieved
Excellence
Exceptional
Achvmnt. = 30% of
job
% % 20 % 10 % % % %
 Summarize the ratings. Add up the percentages listed under each rating category and write totals
in the summary rating box. This shows the total percentage of the job that was performed at each
level. For example,
OR THIS?
TRY SOMETHING NEW!
• Target your critical behaviors that drive the success/failure of
your business
• Identify 5 or 6 critical behaviors
• Develop a reward system for those who earn it
• Remove reward for those who aren’t in the game
• A clear performance scorecard will emerge
• Recruit and hire only those that fall in the profile
• Improve the behavior expectations every year
• Be cautious with group awards
LIKE THIS…
Performance Program
Program date – From:____________To:____________
$___________________Has been put into your account.
Subtractions:
$100 Lost Time injury-At Fault _____
$100 complaint/returned product ______
$ 50 Tardy/No call-No show _______
$ 75 Missed monthly prod goal _______
$200 Failure to report a P.D./W.C. Incident ____ $100 Rework for
poor QC _____
BONUS PAID ANNUALLY on __________ Total_________
SAMPLE MODEL
A MORE COMPLICATED VERSION:
WHAT GETS MEASURED GETS DONE!
• Manufacturer - $70K ( product damages) in annual uninsured loss
recovered
– INVESTMENT: $15K
• Trucking/Warehousing – 60% reduction in tracked errors
– INVESTMENT: $25K SAVINGS: $500K/year estimated
• Contractor went from 30% compliance to 100%
– INVESTMENT: $10K SAVINGS: reduced fines $89k
• Manufacturer – Customer returns down by 50%
– INVESTMENT: $35K SAVINGS: $275K annual
• Construction – 100% Reduction in DUI’s, multiple tickets annually to none,
paperwork issues to 0
– INVESTMENT:$25K SAVINGS: Drastic reduction in loss potential, insurance rate
reductions saving over $100K
REAL WORLD EXAMPLES
IMPROVE YOUR CHANCES FOR SUCCESS!
• Get the behaviors from your employees to assure buy in
• Pay attention to the buy in
• Limit the negatives to 5 or 6 to start
• Create a spreadsheet
• Appoint a trusted record keeper
• Spin this as a positive because it is
• Involve the office
• Arguing is not allowed
• Program is optional!
• Show off your best and worst actors
• Post results and use in/as performance reviews
• CEO support
WAYS TO HELP YOUR EMPLOYEES “OWN”
PERFORMANCE
The New Way
– Teach your employees the business
– Show them how waste affects them
– Profit = raises, perks and benefits
– Show them all of the factors that go into earning a profit
– Teach them that negative behaviors and waste cost everyone
– Track your results and apply a carrot or stick method
SUMMARY
• If you don’t change something, nothing changes.
• Focus on areas where you spend dollars and track them
• Share info with everyone on this important task
• Let them know how much this matters to everyone
• Give them a chance to change
• Let them know when they do/don’t
• Use this as a part of your new employee orientation
• Share the payouts in a group or family setting
• Make a big deal out of it
• Resistors will self identify on the bottom of the list. Take action
on them.
QUESTIONS?
32
Chad Tisonik
President of HNI Wisconsin
ctisonik@hni.com
262.617.5973
Andrea Tarrell
Marketing Director
atarrell@hni.com
262.641.5813
ThankYou.hni.com

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Managing employee performance in a manufacturing environment

  • 1. MANAGING EMPLOYEE PERFORMANCE IN A MANUFACTURING ENVIRONMENT
  • 2. HOUSEKEEPING • Slide deck will be posted on hni.com • Q&A at the end, but feel free to ask questions throughout • Tweet @HNIRisk or using the hashtag #hniu to win some HNI swag! 3 #hniu
  • 3. Thanks to our sponsors!
  • 4. INTRODUCTIONS 5 Chad Tisonik President of HNI Wisconsin ctisonik@hni.com 262.617.5973 Andrea Tarrell Marketing Director atarrell@hni.com 262.641.5813
  • 5. TODAY’S GOALS • Explore behaviors that hinder productivity • Identify how your people can make or break your organization • Discuss ways to hire better for better performance • Look at the impact (or lack of) of performance reviews • Tips on how to better control wanted and unwanted behaviors in your workplace • Q and A
  • 6. WHAT IF… • You could reduce turnover AND increase job satisfaction? • You had a handle on the employee/work relationship? • Everyone that you hire fits into a profile where their skills and attitude matches the job? • You had a way to identify performance behaviors and then manage to them? (vs. annual performance reviews) • You could energize people? • You could propel productivity? • You could work with a group of people that felt like you do?
  • 7. LEADING INDICATORS OF PERFORMANCE PROBLEMS • No plan • Decreased talent pool • Skills gap • Turnover • Customer Complaints • Delivery delays
  • 8. LAGGING INDICATORS OF PERFORMANCE PROBLEMS • Product returns • Lost business • Unfavorable social “scores” or complaints • Damaged Brand
  • 9. WICKED PROBLEMS! 2 HUGE PERFORMANCE INHIBITORS • Lack of ability • Lack of motivation Hiring, expectations, communications
  • 10. HOW DO WE FIX IT • Identify gaps – DOS • All departments • Identify and gather data • Prioritize • Gain buy in • Initiate strategy – mgmt, ee • Train • Execute • Track • Take action!
  • 11. IDEAS TO IMPROVE PERFORMANCE Start with Hiring – This?
  • 14. IDENTIFY THE BEST TRAITS (IN ADVANCE)
  • 15. YOU'RE CONFIDENT, YOU HIRED THEM… NOW WHAT? • Communicate expectations • Train them on the expectations • Show them what is expected • Tell them again • Hold EVERYONE accountable • Have a scorecard system • Post it • Part ways with bad actors • Backfill with good actors
  • 16. DEVELOP A CUSTOM SET OF CRITICAL BEHAVIORS • Productivity • Quality • Safety • Attendance • Wellness • Education
  • 17. EXAMPLES OF NEGATIVE PERFORMANCE BEHAVIORS • Damage to product • Damage to company property • Poor pace • Loss of property • Damage to customer property • Failure to maintain property in care • No call no show • Tardiness • Cell phone usage/texting • Rapid pace to make down time • Lost time accident • Vehicular accident • Unsafe acts • Near miss • Insubordination • Quality issue • Customer issue or complaint • Failure to inspect • Failure to meet goal • Failure of drug test • DUI • Failure to participate in Wellness program • Smoking • Failure to participate in HRA Can you think of any others? What do these cost? Can you quantify?
  • 18. DOES YOUR PERFORMANCE REVIEW LOOK LIKE THIS? 1. Job Duty – Performance Standard: 1 Needs Improvement 2 Meets Expectations 3 Exceeds Expectations Comments:
  • 19. OR THIS? SECTION II: Rating Performance Use at the END of a review period to rate how well the employee performed compared to the standards in Section I.  Collect Information: For example, Employee Input Form (BA 943), surveys, records, etc.  Read Performance Standards: This reminds you what aspects of performance you intend to rate.  Describe Performance: Describe the quality, quantity, and timeliness of the work the employee produced. Note unexpected problems that were beyond the employee’s control and how these were handled. Consider reviewing the description with the employee before making a rating. Use BLACK INK or TYPE.  Choose a Rating: Compare your description of the employee’s performance to the standards in Section I. Choose the rating that best summarizes how well those standards were achieved.  “Achieved Expectation” means the employee did all that was described in the Expectations standard.  “More than Expected” means performance was more like the Expectations standard than the standard for Excellence.  “Much More than Expected” means performance was more like the standard for Excellence.  “Achieved Excellence” means the employee did all that was described in the standard for Excellence in addition to what was expected.  “Exceptional Achievement” means performance was innovative, extremely difficult to achieve, or otherwise better than described in the standard for Excellence.  Enter Percent of Job. Write the responsibility’s importance as a percent of the job under the rating you picked. Not Satisfactory Marginal Achieved Expectation More than Expected Much more than expected Achieved Excellence Exceptional Achvmnt. = 70% of job % % 70 % % % % % If you have a “miscellaneous” category, or if you split the responsibility’s percent importance among its parts, rate each part separately. The ratings for the parts may fall in the same or different rating categories. For example, Not Satisfactory Marginal Achieved Expectation More than Expected Much more than expected Achieved Excellence Exceptional Achvmnt. = 30% of job % % 20 % 10 % % % %  Summarize the ratings. Add up the percentages listed under each rating category and write totals in the summary rating box. This shows the total percentage of the job that was performed at each level. For example,
  • 21. TRY SOMETHING NEW! • Target your critical behaviors that drive the success/failure of your business • Identify 5 or 6 critical behaviors • Develop a reward system for those who earn it • Remove reward for those who aren’t in the game • A clear performance scorecard will emerge • Recruit and hire only those that fall in the profile • Improve the behavior expectations every year • Be cautious with group awards
  • 22. LIKE THIS… Performance Program Program date – From:____________To:____________ $___________________Has been put into your account. Subtractions: $100 Lost Time injury-At Fault _____ $100 complaint/returned product ______ $ 50 Tardy/No call-No show _______ $ 75 Missed monthly prod goal _______ $200 Failure to report a P.D./W.C. Incident ____ $100 Rework for poor QC _____ BONUS PAID ANNUALLY on __________ Total_________
  • 24. A MORE COMPLICATED VERSION: WHAT GETS MEASURED GETS DONE!
  • 25. • Manufacturer - $70K ( product damages) in annual uninsured loss recovered – INVESTMENT: $15K • Trucking/Warehousing – 60% reduction in tracked errors – INVESTMENT: $25K SAVINGS: $500K/year estimated • Contractor went from 30% compliance to 100% – INVESTMENT: $10K SAVINGS: reduced fines $89k • Manufacturer – Customer returns down by 50% – INVESTMENT: $35K SAVINGS: $275K annual • Construction – 100% Reduction in DUI’s, multiple tickets annually to none, paperwork issues to 0 – INVESTMENT:$25K SAVINGS: Drastic reduction in loss potential, insurance rate reductions saving over $100K REAL WORLD EXAMPLES
  • 26. IMPROVE YOUR CHANCES FOR SUCCESS! • Get the behaviors from your employees to assure buy in • Pay attention to the buy in • Limit the negatives to 5 or 6 to start • Create a spreadsheet • Appoint a trusted record keeper • Spin this as a positive because it is • Involve the office • Arguing is not allowed • Program is optional! • Show off your best and worst actors • Post results and use in/as performance reviews • CEO support
  • 27. WAYS TO HELP YOUR EMPLOYEES “OWN” PERFORMANCE The New Way – Teach your employees the business – Show them how waste affects them – Profit = raises, perks and benefits – Show them all of the factors that go into earning a profit – Teach them that negative behaviors and waste cost everyone – Track your results and apply a carrot or stick method
  • 28. SUMMARY • If you don’t change something, nothing changes. • Focus on areas where you spend dollars and track them • Share info with everyone on this important task • Let them know how much this matters to everyone • Give them a chance to change • Let them know when they do/don’t • Use this as a part of your new employee orientation • Share the payouts in a group or family setting • Make a big deal out of it • Resistors will self identify on the bottom of the list. Take action on them.
  • 29.
  • 30.
  • 31. QUESTIONS? 32 Chad Tisonik President of HNI Wisconsin ctisonik@hni.com 262.617.5973 Andrea Tarrell Marketing Director atarrell@hni.com 262.641.5813