«Machine M500» project
Development of a Brand New Energy Efficient Furnace
for Growing Extra Large Sapphire Monocrystals
(up to 500 kg)
Delta-Sapphire Limited Liability Company
Sarov, Russia
2015
“Machine M500” project
Development of a conceptually novel energy efficient furnace to grow extra large synthetic
sapphire monocrystals (up to 500 kg) of high optical quality.
Project relevancy
The increasing demand for synthetic sapphire is provoked by producers of laser elements, windows, screens, wafers of big
diameter, etc.
Te relevancy of the project is stipulated by two key factors:
 Need for leucosapphire price reduction
 Need for monocrystal size increase
The suggested technology will 3x decrease the prime cost, which will allow to:
• Retain current position of leucosapphire on microelectronics market
• Win new markets by removing Si, SiC, GaAs, GaN
• Find new mechanical applications (pistons, bearings, etc.)
The suggested technology will 6x increase the boule size, which will allow to:
• Increase manufactured product range (windows, screens, large size wafers)
• Apply production in new energetics (super high-power lasers)
“MACHINE M500” PROJECT RELEVANCY “Machine M500” project
Brand new energy-efficient furnace
to grow extra large sapphire monocrystals
3
Heat-Insulating Shields
Resistance heater
Crucible with stand
Raw material feeding Crucible Heat shield made of
ceramics (NEW) instead of
molybdenum:
• Operating costs decreased by 10%
Conductive heater made of
ceramics (NEW) instead of
tungsten rods
Crucible made of high-
temperature ceramics
(NEW) instead of tungsten:
• Yield increased from 70 up to 95%
• Requirements for vacuum
decreased from 10-5 up to 10-2
• Crucible volume of standard
machine increased by 20 %
NEW
Additional
charge
device
INNOVATIONS IN MACHINE DESIGN “Machine M500” project
Brand new energy-efficient furnace
to grow extra large sapphire monocrystals
4
Global new growing furnaces market:
1,200 pcs. per year
$128 billion per year
Market growth 14% per year
Growing furnaces manufacturers:
CrystalTech HK Co., Limited (China), Cyberstar
(France), Thermal Technology LLC (USA),
ARCEnergy (USA), Tronic Technocrystal Pte Ltd
(Taiwan), ‘Apeks’ Co., Ltd (Russia), etc.
Global leuco sapphires market:
14,400 tonnes per year
$ 4.32 billion per year
Furnaces sold over the world: 12,000 pcs. ($ 4 billion)
Market growth
30% per year
Global upgrading furnaces market:
12,000 pcs.
$1.3 billion
Market growth 10% per year
Crystal growing companies
(servicing available furnaces):
Kyocera (Japan), Namiki Precision Jewel Co., Ltd
(Japan), Rubicon Technology (USA), Sapphire
Technology Company (South Korea), Monocrystal
(Russia), etc.
MARKET “Machine M500” project
Brand new energy-efficient furnace
to grow extra large sapphire monocrystals
Vladimir F.
TYUTIN
Victor I.
TIKHONOV
PhD
Prof.
Leonid I.
VOLCHKEVICH
Prof. Vladimir
Y.
ULIANITSKY
Tatyana A.
STAVNICHAYA
Marina K.
FILINA
Maria V.
IVANNICKOVA
Project
Leader
Research
manager
Research
consultant
Research
consultant
Marketing,
PR
Financial
modeling /
analysis
Commercializ
ation
Kazan Aviation
Institute (Kazan),
higher technical
education
Experienced
inventor, innovator,
effective manager,
able to combine the
budget and TRIZ.
Kazan Aviation
Institute (Kazan),
Mechanical
Engineer, PhD
Design and research
leader, 38 years of
experience. 30
patents, 120 hand-
written works.
Bauman MSTU
(Moscow),
machine tools and
instruments, DrSc
Doctor of Technical
Sciences, Head of
the Electronic
Engineering
department. Member
of the International
Academy of
Technological
Cybernetics and
Automation/
Novosibirsk State
University,
Physics, Applied
Mathematics,
prof., DrSc, Lab.
of detonation
flows of
Lavrentyev
Institute of
Hydrodynamics SB
RAS, DrSc
Developer of the
best national models
of equipment for
detonation spraying,
technological
solutions in
protective coatings,
ceramics and metal-
ceramic composites.
MEPhI (Moscow),
(higher technical
education),
The President's
program
"Innovation
Management“
Experienced PR and
Marketing manager,
skilled in marketing
and PR, project
management,
product distribution
and GR.
SarPhTI (Sarov)
(higher economic
education),
National Economy
Academy under
the RF
Government
Experienced
financial analyst,
skilled in relations
with VTB, Rusnano,
VEB and other
investment
organizations.
MEPhI (Moscow),
(higher economic
education)
Extensive experience
in business plans
development. Skills
in promotion,
conducting
exhibitions,
competitions and
workshops.
PROJECT TEAM “Machine M500” project
Brand new energy-efficient furnace
to grow extra large sapphire monocrystals
6
CURRENT PROJECT STATUS
Project assets
• Over 2 years activity on the Project
• Over $ 0.5 million invested in the Project
• IP rating of the current stage of the Project is $ 2.5 million
Works executed on the Project
• Conceptual schemes for key units developed
• 2 patents received
• Samples of high-temperature ceramics to be the basic material for developed machines obtained
Received financing
Total investment (100%) $ 1.976 million
• Grant of the Skolkovo Fund (51%) $ 0.999 million
• The WEB-Innovations Fund (44%) $ 0.876 million
• ‘GK Binar Ko’ Ltd. (5%) $ 0.100 million
Investment opportunity
$ 3.3 million
For design& development stage, resulting in a fully operational machine model
IRR – 41%
“Machine M500” project
Brand new energy-efficient furnace
to grow extra large sapphire monocrystals
7
Contacts:
Delta-Sapphire LLC
Sarov, Russia
Email: info@delta-sapfir.ru
tel. +7 (83130) 6 33 95
www.delta-sapfir.ru
CONTACT DETAILS
Thank you!

M500 en

  • 1.
    «Machine M500» project Developmentof a Brand New Energy Efficient Furnace for Growing Extra Large Sapphire Monocrystals (up to 500 kg) Delta-Sapphire Limited Liability Company Sarov, Russia 2015
  • 2.
    “Machine M500” project Developmentof a conceptually novel energy efficient furnace to grow extra large synthetic sapphire monocrystals (up to 500 kg) of high optical quality. Project relevancy The increasing demand for synthetic sapphire is provoked by producers of laser elements, windows, screens, wafers of big diameter, etc. Te relevancy of the project is stipulated by two key factors:  Need for leucosapphire price reduction  Need for monocrystal size increase The suggested technology will 3x decrease the prime cost, which will allow to: • Retain current position of leucosapphire on microelectronics market • Win new markets by removing Si, SiC, GaAs, GaN • Find new mechanical applications (pistons, bearings, etc.) The suggested technology will 6x increase the boule size, which will allow to: • Increase manufactured product range (windows, screens, large size wafers) • Apply production in new energetics (super high-power lasers) “MACHINE M500” PROJECT RELEVANCY “Machine M500” project Brand new energy-efficient furnace to grow extra large sapphire monocrystals
  • 3.
    3 Heat-Insulating Shields Resistance heater Cruciblewith stand Raw material feeding Crucible Heat shield made of ceramics (NEW) instead of molybdenum: • Operating costs decreased by 10% Conductive heater made of ceramics (NEW) instead of tungsten rods Crucible made of high- temperature ceramics (NEW) instead of tungsten: • Yield increased from 70 up to 95% • Requirements for vacuum decreased from 10-5 up to 10-2 • Crucible volume of standard machine increased by 20 % NEW Additional charge device INNOVATIONS IN MACHINE DESIGN “Machine M500” project Brand new energy-efficient furnace to grow extra large sapphire monocrystals
  • 4.
    4 Global new growingfurnaces market: 1,200 pcs. per year $128 billion per year Market growth 14% per year Growing furnaces manufacturers: CrystalTech HK Co., Limited (China), Cyberstar (France), Thermal Technology LLC (USA), ARCEnergy (USA), Tronic Technocrystal Pte Ltd (Taiwan), ‘Apeks’ Co., Ltd (Russia), etc. Global leuco sapphires market: 14,400 tonnes per year $ 4.32 billion per year Furnaces sold over the world: 12,000 pcs. ($ 4 billion) Market growth 30% per year Global upgrading furnaces market: 12,000 pcs. $1.3 billion Market growth 10% per year Crystal growing companies (servicing available furnaces): Kyocera (Japan), Namiki Precision Jewel Co., Ltd (Japan), Rubicon Technology (USA), Sapphire Technology Company (South Korea), Monocrystal (Russia), etc. MARKET “Machine M500” project Brand new energy-efficient furnace to grow extra large sapphire monocrystals
  • 5.
    Vladimir F. TYUTIN Victor I. TIKHONOV PhD Prof. LeonidI. VOLCHKEVICH Prof. Vladimir Y. ULIANITSKY Tatyana A. STAVNICHAYA Marina K. FILINA Maria V. IVANNICKOVA Project Leader Research manager Research consultant Research consultant Marketing, PR Financial modeling / analysis Commercializ ation Kazan Aviation Institute (Kazan), higher technical education Experienced inventor, innovator, effective manager, able to combine the budget and TRIZ. Kazan Aviation Institute (Kazan), Mechanical Engineer, PhD Design and research leader, 38 years of experience. 30 patents, 120 hand- written works. Bauman MSTU (Moscow), machine tools and instruments, DrSc Doctor of Technical Sciences, Head of the Electronic Engineering department. Member of the International Academy of Technological Cybernetics and Automation/ Novosibirsk State University, Physics, Applied Mathematics, prof., DrSc, Lab. of detonation flows of Lavrentyev Institute of Hydrodynamics SB RAS, DrSc Developer of the best national models of equipment for detonation spraying, technological solutions in protective coatings, ceramics and metal- ceramic composites. MEPhI (Moscow), (higher technical education), The President's program "Innovation Management“ Experienced PR and Marketing manager, skilled in marketing and PR, project management, product distribution and GR. SarPhTI (Sarov) (higher economic education), National Economy Academy under the RF Government Experienced financial analyst, skilled in relations with VTB, Rusnano, VEB and other investment organizations. MEPhI (Moscow), (higher economic education) Extensive experience in business plans development. Skills in promotion, conducting exhibitions, competitions and workshops. PROJECT TEAM “Machine M500” project Brand new energy-efficient furnace to grow extra large sapphire monocrystals
  • 6.
    6 CURRENT PROJECT STATUS Projectassets • Over 2 years activity on the Project • Over $ 0.5 million invested in the Project • IP rating of the current stage of the Project is $ 2.5 million Works executed on the Project • Conceptual schemes for key units developed • 2 patents received • Samples of high-temperature ceramics to be the basic material for developed machines obtained Received financing Total investment (100%) $ 1.976 million • Grant of the Skolkovo Fund (51%) $ 0.999 million • The WEB-Innovations Fund (44%) $ 0.876 million • ‘GK Binar Ko’ Ltd. (5%) $ 0.100 million Investment opportunity $ 3.3 million For design& development stage, resulting in a fully operational machine model IRR – 41% “Machine M500” project Brand new energy-efficient furnace to grow extra large sapphire monocrystals
  • 7.
    7 Contacts: Delta-Sapphire LLC Sarov, Russia Email:info@delta-sapfir.ru tel. +7 (83130) 6 33 95 www.delta-sapfir.ru CONTACT DETAILS Thank you!

Editor's Notes

  • #5 Название Проекта Целевой продукт и рынок Стадия, цель стадии Финансовый план: грант / соинвестиции, Соинвестор
  • #7 Дата обновляется автоматически