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UNIT 1: DETERIORATION AND
DISTRESS IN
STRUCTURES
• Introduction
• Deterioration in Structures
• Distress in Structures
• Causes and Prevention
Introduction
Leakage
Types of Structural Distress and
Deterioration
Examples of roof leakage
and water seepage
Cracking
Types of Structural Distress and
Deterioration
Non-Structural cracks Structural cracks
Settlement Cracks
Types of Structural Distress and
Deterioration
settlement cracks on walls and floors
Types of Structural Distress and
Deterioration
Spalling of Concrete
Types of Structural Distress and
Deterioration
Chemical Attack on Concrete
Types of Structural Distress and
Deterioration
sulphate attack induced spalling salt storage induced spalling
Deterioration of Concrete
Types of Structural Distress and
Deterioration
deterioration of concrete cover load induced deterioration
Scaling of Concrete
Types of Structural Distress and
Deterioration
Distress in Structures
Structural Non-Structural
 Caused by faulty design,
faulty construction and/or
overloading.
 Endangers building safety.
 Needs immediate attention.
 Caused by internally induced
stresses in components
 Looks unsightly
 Indirectly leads to structural
weakening
Factors Causing distress
External Internal
 Overloads due to dead load,
live load, wind load, seismic
loads, etc. which are not
accounted in the design.
 Differential settlements in
the foundation.
 Dimensional changes induced
by
 moisture penetration
 temperature changes
 horizontal shifts of building
components
 volume changes due to
chemical action
 Weakness in tensile and shear
stresses
Basic symptoms of distress
cracking disintegration
spalling
Distresses due to
overloading
large
deflections
column
cover
spalling
compressive
crushing
shear bond
failure (rebar
splitting)
flexural
cracking
shear and
diagonal
tension
cracking
Common types of
damage
large
deflections
buckling
decoloration
spalling leading
to size
reductions
twisting
total or
partial
collapse
Possible causes of deterioration/defects
Pre-construction
stage
Construction
stage
Post-construction
stage
PRE-CONSTRUCTION STAGE
DEFECTS
Poor design
Poor design
detailing
Faulty design
estimations at
changes in sections
Faulty design of
rigid joints in
precast elements
Poor deflection
estimations
Leakage through joints
Inadequate drainage
Incompatibility of materials at
critical sections
Cracks due to unanticipated or
under-estimated stresses
Inefficient drainage slopes
Structural
collapse
Thorough and careful design by
experienced design engineers
CONSTRUCTION STAGE DEFECTS
Local settlement of subgrade
Swelling of formwork
Premature removal of shores
Setting shrinkage
Internal settlement of concrete
Vibrations
CONSTRUCTION STAGE DEFECTS
I. Local settlement of subgrade
CONSTRUCTION STAGE DEFECTS
LOCALSETTLEMENTOF SUBGRADE
Pouring fresh concrete some-
times may cause subgrade
below it to compress or settle.
Uneven stresses thus created
cause cracks in the concrete.
Cracks of this sort are
cured while applying final
finish to the concrete.
CONSTRUCTION STAGE DEFECTS
II. SWELLING OF FORMWORK
CONSTRUCTION STAGE DEFECTS
SWELLING OF FORMWORK
• Formwork absorbs moisture from
concrete or the atmosphere, which
results in swelling of form.
• Crushing of wale in the formwork
also causes movements of forms
• These result in cracks in the
concrete while setting
• Coating of the formwork with
moisture resistant material.
• Using unyielding lateral ties with
good end anchorage
CONSTRUCTION STAGE DEFECTS
III. INTERNAL SETTLEMENTOFCONCRETE
CONSTRUCTION STAGE DEFECTS
• Differential settlement between
the surface and the interior
volume of the concrete suspension
causes surface cracks.
• Concrete on the surface sets faster
than the interior suspension
• Surface cracks can be cured and
closed by delayed finishing.
• Curing of concrete must start
immediately after casting to delay
setting of the surface concrete.
• Good compaction will also help
prevent this defect.
III. INTERNAL SETTLEMENTOFCONCRETE
CONSTRUCTION STAGE DEFECTS
IV. SETTING SHRINKAGE OF CONCRETE
CONSTRUCTION STAGE DEFECTS
• While setting the concrete shrinks
giving rise to surfacial cracks
resembling the scales of the
alligator.
• Good and timely curing will help
avoid this type of damage.
IV. SETTING SHRINKAGE OF CONCRETE
CONSTRUCTION STAGE DEFECTS
V. PREMATUREREMOVAL OF SHORES
CONSTRUCTION STAGE DEFECTS
• Premature removal of shores from
freshly poured concrete causes re-
distribution of stresses on
formwork, causing movements
and cracking of concrete.
• Shores must be removed only after
the concrete has gained sufficient
strength.
V. PREMATUREREMOVAL OF SHORES
CONSTRUCTION STAGE DEFECTS
VI. VIBRATIONS INDUCED DAMAGES
• Vibrations due to indiscreet
walking over concrete and
dumping construction materials,
etc., can also lead to cracking
• Workers have to be trained in
avoiding such carelessness
POST-CONSTRUCTION STAGE DEFECTS
Temperature Stresses
Corrosion of reinforcement
Overloading
Weathering action
Aggressive action of chemicals
Moisture effects
Natural disasters
Fire
POST-CONSTRUCTION STAGE DEFECTS
• Cracks in concrete can be
produced due to temperature
stresses due to:
i. Difference in temperature
inside and outside the
building
ii. Variation in the internal
temperature
• The finishing of the surface should
be such that it reflects solar
radiation and not absorbs it.
• Good concrete mix with low heat
of hydration
I. TEMPERATURESTRESSES
POST-CONSTRUCTION STAGE DEFECTS
II. CORROSION OF REINFORCEMENT BARS
POST-CONSTRUCTION STAGE DEFECTS
• Corrosion of reinforcement
bars cab be due to:
i. Entry of moisture
through cracks
ii. Electrochemical action
• Seal the crack before it reaches the
reinforcement bar
• Protect against corrosive chemical
action by
i. Keeping structure clean
ii. Painting
iii. Prevent from absorbing moisture
iv. Provide bituminous or zinc
coatings.
v. Encase using fibre wrapping
systems
II. CORROSION OF REINFORCEMENT BARS
POST-CONSTRUCTION STAGE DEFECTS
III. CHEMICALATTACK
EFFECTS
POST-CONSTRUCTION STAGE DEFECTS
• Sulphate attack
• Acid attack
• Actions of Salts
• Alkali-aggregate reactions
• In sulphate environment, the concrete
must be made of sulphate-resistant
cement. Bituminous coating can also
be provided
• In marine environment, C3A (tricalcium
aluminate) content must be less than
8%
• Use of limestone aggregate in acidic
environment is preferable
• Maximum alkali-content in cement
must be less than 0.6%
III. CHEMICALATTACK
POST-CONSTRUCTION STAGE DEFECTS
IV. WEATHERING ACTION
POST-CONSTRUCTION STAGE DEFECTS
• Shock waves
o Shock waves could be
mechanical or thermal
o Concrete is
heterogeneous - different
constituents have
different wave
transmission rates
• Erosion
• Providing sufficient reinforcement is
said to an excellent resistance to shock
waves.
• Use of high-strength concrete
• Proper curing
• Proper finishing
IV. WEATHERINGACTION

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lec 1 Unit 1 damages.ppt

  • 1. UNIT 1: DETERIORATION AND DISTRESS IN STRUCTURES • Introduction • Deterioration in Structures • Distress in Structures • Causes and Prevention
  • 3. Leakage Types of Structural Distress and Deterioration Examples of roof leakage and water seepage
  • 4. Cracking Types of Structural Distress and Deterioration Non-Structural cracks Structural cracks
  • 5. Settlement Cracks Types of Structural Distress and Deterioration
  • 6. settlement cracks on walls and floors Types of Structural Distress and Deterioration
  • 7. Spalling of Concrete Types of Structural Distress and Deterioration
  • 8. Chemical Attack on Concrete Types of Structural Distress and Deterioration sulphate attack induced spalling salt storage induced spalling
  • 9. Deterioration of Concrete Types of Structural Distress and Deterioration deterioration of concrete cover load induced deterioration
  • 10. Scaling of Concrete Types of Structural Distress and Deterioration
  • 11. Distress in Structures Structural Non-Structural  Caused by faulty design, faulty construction and/or overloading.  Endangers building safety.  Needs immediate attention.  Caused by internally induced stresses in components  Looks unsightly  Indirectly leads to structural weakening
  • 12. Factors Causing distress External Internal  Overloads due to dead load, live load, wind load, seismic loads, etc. which are not accounted in the design.  Differential settlements in the foundation.  Dimensional changes induced by  moisture penetration  temperature changes  horizontal shifts of building components  volume changes due to chemical action  Weakness in tensile and shear stresses
  • 13. Basic symptoms of distress cracking disintegration spalling
  • 14. Distresses due to overloading large deflections column cover spalling compressive crushing shear bond failure (rebar splitting) flexural cracking shear and diagonal tension cracking
  • 15. Common types of damage large deflections buckling decoloration spalling leading to size reductions twisting total or partial collapse
  • 16. Possible causes of deterioration/defects Pre-construction stage Construction stage Post-construction stage
  • 17. PRE-CONSTRUCTION STAGE DEFECTS Poor design Poor design detailing Faulty design estimations at changes in sections Faulty design of rigid joints in precast elements Poor deflection estimations
  • 18. Leakage through joints Inadequate drainage Incompatibility of materials at critical sections Cracks due to unanticipated or under-estimated stresses Inefficient drainage slopes Structural collapse
  • 19. Thorough and careful design by experienced design engineers
  • 20. CONSTRUCTION STAGE DEFECTS Local settlement of subgrade Swelling of formwork Premature removal of shores Setting shrinkage Internal settlement of concrete Vibrations
  • 21. CONSTRUCTION STAGE DEFECTS I. Local settlement of subgrade
  • 22. CONSTRUCTION STAGE DEFECTS LOCALSETTLEMENTOF SUBGRADE Pouring fresh concrete some- times may cause subgrade below it to compress or settle. Uneven stresses thus created cause cracks in the concrete. Cracks of this sort are cured while applying final finish to the concrete.
  • 23. CONSTRUCTION STAGE DEFECTS II. SWELLING OF FORMWORK
  • 24. CONSTRUCTION STAGE DEFECTS SWELLING OF FORMWORK • Formwork absorbs moisture from concrete or the atmosphere, which results in swelling of form. • Crushing of wale in the formwork also causes movements of forms • These result in cracks in the concrete while setting • Coating of the formwork with moisture resistant material. • Using unyielding lateral ties with good end anchorage
  • 25. CONSTRUCTION STAGE DEFECTS III. INTERNAL SETTLEMENTOFCONCRETE
  • 26. CONSTRUCTION STAGE DEFECTS • Differential settlement between the surface and the interior volume of the concrete suspension causes surface cracks. • Concrete on the surface sets faster than the interior suspension • Surface cracks can be cured and closed by delayed finishing. • Curing of concrete must start immediately after casting to delay setting of the surface concrete. • Good compaction will also help prevent this defect. III. INTERNAL SETTLEMENTOFCONCRETE
  • 27. CONSTRUCTION STAGE DEFECTS IV. SETTING SHRINKAGE OF CONCRETE
  • 28. CONSTRUCTION STAGE DEFECTS • While setting the concrete shrinks giving rise to surfacial cracks resembling the scales of the alligator. • Good and timely curing will help avoid this type of damage. IV. SETTING SHRINKAGE OF CONCRETE
  • 29. CONSTRUCTION STAGE DEFECTS V. PREMATUREREMOVAL OF SHORES
  • 30. CONSTRUCTION STAGE DEFECTS • Premature removal of shores from freshly poured concrete causes re- distribution of stresses on formwork, causing movements and cracking of concrete. • Shores must be removed only after the concrete has gained sufficient strength. V. PREMATUREREMOVAL OF SHORES
  • 31. CONSTRUCTION STAGE DEFECTS VI. VIBRATIONS INDUCED DAMAGES • Vibrations due to indiscreet walking over concrete and dumping construction materials, etc., can also lead to cracking • Workers have to be trained in avoiding such carelessness
  • 32. POST-CONSTRUCTION STAGE DEFECTS Temperature Stresses Corrosion of reinforcement Overloading Weathering action Aggressive action of chemicals Moisture effects Natural disasters Fire
  • 33. POST-CONSTRUCTION STAGE DEFECTS • Cracks in concrete can be produced due to temperature stresses due to: i. Difference in temperature inside and outside the building ii. Variation in the internal temperature • The finishing of the surface should be such that it reflects solar radiation and not absorbs it. • Good concrete mix with low heat of hydration I. TEMPERATURESTRESSES
  • 34. POST-CONSTRUCTION STAGE DEFECTS II. CORROSION OF REINFORCEMENT BARS
  • 35. POST-CONSTRUCTION STAGE DEFECTS • Corrosion of reinforcement bars cab be due to: i. Entry of moisture through cracks ii. Electrochemical action • Seal the crack before it reaches the reinforcement bar • Protect against corrosive chemical action by i. Keeping structure clean ii. Painting iii. Prevent from absorbing moisture iv. Provide bituminous or zinc coatings. v. Encase using fibre wrapping systems II. CORROSION OF REINFORCEMENT BARS
  • 36. POST-CONSTRUCTION STAGE DEFECTS III. CHEMICALATTACK EFFECTS
  • 37. POST-CONSTRUCTION STAGE DEFECTS • Sulphate attack • Acid attack • Actions of Salts • Alkali-aggregate reactions • In sulphate environment, the concrete must be made of sulphate-resistant cement. Bituminous coating can also be provided • In marine environment, C3A (tricalcium aluminate) content must be less than 8% • Use of limestone aggregate in acidic environment is preferable • Maximum alkali-content in cement must be less than 0.6% III. CHEMICALATTACK
  • 39. POST-CONSTRUCTION STAGE DEFECTS • Shock waves o Shock waves could be mechanical or thermal o Concrete is heterogeneous - different constituents have different wave transmission rates • Erosion • Providing sufficient reinforcement is said to an excellent resistance to shock waves. • Use of high-strength concrete • Proper curing • Proper finishing IV. WEATHERINGACTION