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JOB TITLE: AUTOMOTIVE TECHNICIAN 1
DUTY NO.: 05 DUTY: PERFORM VEHICLE ELECTRICAL SYSTEM REPAIR
TASK NO.: 05.02 TASK: Rectify engine starting system
LEVEL: 1 PERFORMANCE STANDARD: (Actions, Conditions, Criteria)
Rectify engine starting system using hand tools, multimeter, and
replacement parts so that starting system wiring, starter motor, and ignition
switch condition ensured, solenoid switch and starting motor examined are
in accordance with the manufacturer s service manual.
SUB-TASKS/STEPS
ENABLING REQUIREMENTS
(Knowledge, Skill, Attitude and Safety)
TOOLS/EQUIPMENT/
MATERIALS
1. Ensure condition
of starting system
wiring
2. Ensure function
ability of ignition
switch
3. Examine function
ability of starter
motor solenoid
switch
Knowledge on:
1.1 Purpose of starting system
1.2 Operation of starting system
1.3 Symbols used in electrical wiring diagram
1.4 Starting system wiring diagram
1.5 Procedures of testing system wiring
Ability to:
1.1 Interpret symbols used in electrical diagram
1.2 Interpret starting system wiring diagram
1.3 Test starting system wiring
Knowledge on:
2.1 Types of ignition switch
2.2 Function of ignition switch
2.3 Procedures of testing ignition switch
Ability to :
2.1 Detach ignition switch
2.2 Test function of ignition switch
2.3 Fix ignition switch
Knowledge on:
3.1 Function of solenoid switch
3.2 Operation of solenoid switch
3.3 Procedures of testing solenoid switch
1. service manual
2. hand tools
3. multimeter
4. replacement parts
5. personal protection
equipment
6. fender cover
4. Examine condition
of starting motor
Ability to :
3.1 Conduct solenoid pull-in test
3.2 Conduct solenoid hold-in test
3.3 Conduct solenoid pinion return test
Knowledge on:
4.1 Types and function of starting motor
4.2 Construction and operation of starting motor
4.3 Function of starting motor components
4.4 Procedures of testing starting motor
Ability to:
4.1 Detach starting motor
4.2 Conduct load test on starting motor
4.3 Disassemble starting motor components
4.4 Check armature coil
4.5 Check commutator for open circuit
4.6 Check field coil for open circuit
4.7 Check field coil grounding
4.8 Check brushes and brush holders
4.9 Check condition of bushing and bearing
4.10 Check function ability of overrunning clutch
4.11 Assemble starting motor components
4.12 Fix starter motor
Attitude/Safety:
· Remove battery terminal
· Use fender cover
L1.05.05.01

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L1.05.05.01

  • 1. JOB TITLE: AUTOMOTIVE TECHNICIAN 1 DUTY NO.: 05 DUTY: PERFORM VEHICLE ELECTRICAL SYSTEM REPAIR TASK NO.: 05.02 TASK: Rectify engine starting system LEVEL: 1 PERFORMANCE STANDARD: (Actions, Conditions, Criteria) Rectify engine starting system using hand tools, multimeter, and replacement parts so that starting system wiring, starter motor, and ignition switch condition ensured, solenoid switch and starting motor examined are in accordance with the manufacturer s service manual. SUB-TASKS/STEPS ENABLING REQUIREMENTS (Knowledge, Skill, Attitude and Safety) TOOLS/EQUIPMENT/ MATERIALS 1. Ensure condition of starting system wiring 2. Ensure function ability of ignition switch 3. Examine function ability of starter motor solenoid switch Knowledge on: 1.1 Purpose of starting system 1.2 Operation of starting system 1.3 Symbols used in electrical wiring diagram 1.4 Starting system wiring diagram 1.5 Procedures of testing system wiring Ability to: 1.1 Interpret symbols used in electrical diagram 1.2 Interpret starting system wiring diagram 1.3 Test starting system wiring Knowledge on: 2.1 Types of ignition switch 2.2 Function of ignition switch 2.3 Procedures of testing ignition switch Ability to : 2.1 Detach ignition switch 2.2 Test function of ignition switch 2.3 Fix ignition switch Knowledge on: 3.1 Function of solenoid switch 3.2 Operation of solenoid switch 3.3 Procedures of testing solenoid switch 1. service manual 2. hand tools 3. multimeter 4. replacement parts 5. personal protection equipment 6. fender cover
  • 2. 4. Examine condition of starting motor Ability to : 3.1 Conduct solenoid pull-in test 3.2 Conduct solenoid hold-in test 3.3 Conduct solenoid pinion return test Knowledge on: 4.1 Types and function of starting motor 4.2 Construction and operation of starting motor 4.3 Function of starting motor components 4.4 Procedures of testing starting motor Ability to: 4.1 Detach starting motor 4.2 Conduct load test on starting motor 4.3 Disassemble starting motor components 4.4 Check armature coil 4.5 Check commutator for open circuit 4.6 Check field coil for open circuit 4.7 Check field coil grounding 4.8 Check brushes and brush holders 4.9 Check condition of bushing and bearing 4.10 Check function ability of overrunning clutch 4.11 Assemble starting motor components 4.12 Fix starter motor Attitude/Safety: · Remove battery terminal · Use fender cover