1. 1
JOB TITLE: AUTOMOTIVE TECHNICIAN 1
DUTY NO.: 06 DUTY: PERFORM VEHICLE MANUAL DRIVE TRAIN REPAIR
TASK NO.: 06.03 TASK: Rectify clutch assembly
LEVEL: 1 PERFORMANCE STANDARD: (Actions, Conditions, Criteria)
Rectify clutch assembly using hand tools, special tools, measuring tools, and
replacement parts so that transmission removed; clutch assembly removed,
examined, and assembled; and transmission installed are in accordance with
the manufacturer’s service manual.
SUB-TASKS/STEPS
ENABLING REQUIREMENTS
(Knowledge, Skill, Attitude and Safety)
TOOLS/EQUIPMENT/
MATERIALS
1. Remove
transmission from
vehicle
2. Remove clutch
assembly
3. Examine clutch
assembly
Knowledge on:
1.1 Types of transmission
1.2 Location of transmission
1.3 Procedures of removing transmission
assembly
Ability to:
1.1 Detach transmission assembly
Knowledge on:
2.1 Types and function of clutch system
2.2 Construction and operation of clutch system
2.3 Procedures to dismantle clutch assembly
Ability to:
2.1 Describe construction of clutch components
2.2 Dismantle clutch assembly
Knowledge on:
3.1 Types and function of clutch disc
3.2 Construction and operation of clutch disc
3.3 Types and function of pressure plate
3.4 Construction and operation of pressure plate
3.5 Types and function of clutch release bearing
1. service manual
2. hand tools
3. special tools
4. measuring tools
5. replacement parts
6. transmission support
7. wheel stopper
8. personal protection
equipment
9. fender cover
2. 2
4. Assemble clutch
assembly
5. Install transmission
in vehicle
Ability to:
3.1 Check friction disc facing wear and runout
3.2 Check pressure plate wear, scoring, and
warping
3.3 Check clutch release bearing condition
3.4 Measure flywheel surface runout
3.5 Check pilot bearing condition
Knowledge on:
4.1 Procedures of fixing clutch assembly
Ability to:
4.1 Fix clutch assembly
4.2 Adjust clutch free play
Knowledge on:
5.1 Procedures of fixing transmission
Ability to:
5.1 Attach transmission to vehicle
Attitude/Safety:
· Use fender cover
· Use transmission support
· Use vacuum cleaner for fibers dust
· Use personal protection equipment