DUST THE QUARRY INDUSTRY’S VIEW 
John Salmon 
Land & Mineral Management Ltd
Introduction 
Dust John Salmon 
•What is the Quarry industry? 
•Legislative Control of Dust in Quarries 
•Quarry Operations 
•IAMQ Guidance 
•Planning Control 
•Dust Management in the Quarry 
•NPPF 
•Respirable Crystalline Silica
What is the Quarry Industry? 
AGGREGATES 
Crushed Hard Rock – Granite, Limestone, Sandstone, Gritstone. 
Gravel – River Valley, Plateau. 
Sharp Sand. 
Building Sand – “Soft” Sand . 
Clay – China Clay, Ball Clay, Shale. 
DIMENSION STONE 
Bath, Portland, Purbeck, York. 
English Marbles, Slate. 
MORE VALUABLE MINERALS 
Coal. 
Precious Metals – Tungsten. 
Phosphate. 
High Purity Limestone, Agricultural Lime. 
Industrial Sand. 
Dust John Salmon
Dust Regulation in Quarries 
Quarry Regulations 
Health & Safety Executive 
Mines & Quarries Inspectorate 
Quarry Owner / Operator 
Quarry Manager 
Control of Substances which are Hazardous to Health 
Employer (Quarry Owner / Operator 
Quarry Manager 
Planning Control 
Mineral Planning Authority 
Planning Inspectorate (Appeals) 
Environmental Control 
Environment Agency 
Local Authority (Environmental Health Officer) 
Dust John Salmon
Site Entrance – Mud on Road 
Dust John Salmon
Soil Stripping 
Dust John Salmon
Rock Drilling 
Dust John Salmon
Blasting 
Dust John Salmon
Limestone Quarry 
Dust John Salmon
Rock Moving - Cotswold Blockstone 
Dust John Salmon
Crushing and Discharging 
Dust John Salmon
Conveyor Discharge 
Dust John Salmon
Sand and Gravel Processing Plant 
Dust John Salmon
Forming Stockpiles 
Dust John Salmon
Loading 
Dust John Salmon
Tipping Materials 
Dust John Salmon
Restoration 
Dust John Salmon
Concrete Batching Plant 
Dust John Salmon
Concrete Batching Plant 
Dust John Salmon
Air Pressure Cement Loading 
Dust John Salmon
IAQM Guidance 
Dust John Salmon
IAQM Guidance 
Dust John Salmon 
•“The operational phases of minerals (and some waste) sites share some common features with construction activities; however minerals sites can be significantly larger scale. A qualitative dust assessment for a minerals site would normally be expected to be at least as rigorous as one carried out in accordance with the IAQM construction dust method, reflecting the potential for mineral sites to have a greater impact than construction sites” 
(IAQM Guidance 2014)
CONSTRUCTION SITE v QUARRY 
Dust John Salmon 
Quarry Sites 
Predominantly Rural Areas 
Often Remote 
Stand-offs from Sensitive Property 
Landscape Screening 
Topographical Screening – Bunds / Quarry Faces 
Progressive Extraction – Part Only of Site Worked at any One Time 
Planning Control 
Planning Inspections 
Other Environmental and Legislative Controls
Dust and Planning 
Dust John Salmon 
•Planning Permissions for a new quarry will contain around 30-50 conditions to control the development. 
•Typical Dust Control Condition: 
“Operations on the site shall be controlled, and measures taken as 
far as practicable, to prevent causing dust in accordance with a scheme for dust control approved in advance by the Mineral Planning Authority which shall include:- 
(a) measures for the suppression of dust caused by the moving and storage of soil and overburden, stone and other materials; 
(b) dust suppression on haul roads”.
Dust Scheme 
Dust John Salmon
Dust Scheme cont. 
Dust John Salmon
Dust Scheme cont. 
Dust John Salmon
Dust Control 
Dust John Salmon 
CONTAINMENT Enclosing Hoppers. 
Enclosing Transfer Points. 
Covering Conveyors. 
Enclosing Screens and Crushers in Buildings or Cladding 
SUPPRESSION Water Bowser - Roads and Hardstandings. 
Water Spray or Mist Systems 
Spray bars on Plant or Stockpiles 
Wheel Washing Systems 
EXTRACTION Dust Filters / Extractors on Plant 
Dust Extractors on Stockpiles (points of high dust generation). 
WIND DYNAMICS MANAGEMENT Site Layout 
Plant Design. 
Reducing Drop Heights 
Use of Feed Chutes
Dust Control – Management Practices 
Dust John Salmon 
MANAGEMENT TOOLS 
Sheeting Lorries 
Washing and Cleaning Lorries 
Transport Management Especially Limiting Speeds 
Repair and Use of Wheel Cleaners 
MONITORING AND TRAINING 
Visual Monitoring 
Risk Training 
Advance Weather Warnings – Be Prepared 
Staff Must Know What To Do 
Check and Review Control Measures Regularly 
RESPONSIVE MANAGEMENT 
Good Management Practices. Good Housekeeping 
Selection, Provision and Use of PPE 
Keeping Plant and Surfaces Clean 
Mending Potholes and Keeping Roads in Good Repair 
Closing Down or Changing Operations in Severe Wind Events
National Planning Policy Framework 
Dust John Salmon 
Minerals Policy: 
“23 The National Planning Policy Framework makes it clear that unavoidable dust emissions are controlled, mitigated or removed at source. A dust assessment study should be undertaken by a competent person/organisation with acknowledged experience of undertaking this type of work”
QUARRIES PARTNERSHIP SCHEME DUST INITIATIVE 
Dust John Salmon 
An alliance of Quarry Operators and Trade Associations working together to increase awareness of the risks associated with the inhalation of dust in the quarry industry and to promote good control practices. 
Focussing upon Respirable Crystalline Silica and workplace dust, improving worker’s knowledge and ultimately bring about a change in attitudes to workplace dust.
Respirable Crystalline Silica HSE Occupational Health Intervention Strategy 2014 Mineral Products Association Guidance 
Dust John Salmon 
CONTROL OF RCS Workplace Exposure Limit of 0.1 mg/m3. 
Provision, Selection and Use of Respiratory Protective Equipment 
Health Surveillance 
GOOD CONTROL PRACTICES (COSHH REGULATIONS) 
Design and Operating Processes 
Minimise Escape and Spread of Hazardous Substances 
Education and Training 
Protective Clothing 
HOUSEKEEPING Good Management Practices. 
Keeping Plant and Surfaces Clean and Tidy 
Maintenance of Plant Cabs, Plant Control Rooms, Mess Rooms 
Personal Hygiene 
“Stop Dust Before it Stops You”
DUST THE QUARRYMAN’S VIEW THANK YOU FOR YOUR ATTENTION 
John Salmon 
Land & Mineral Management Ltd

John salmon

  • 1.
    DUST THE QUARRYINDUSTRY’S VIEW John Salmon Land & Mineral Management Ltd
  • 2.
    Introduction Dust JohnSalmon •What is the Quarry industry? •Legislative Control of Dust in Quarries •Quarry Operations •IAMQ Guidance •Planning Control •Dust Management in the Quarry •NPPF •Respirable Crystalline Silica
  • 3.
    What is theQuarry Industry? AGGREGATES Crushed Hard Rock – Granite, Limestone, Sandstone, Gritstone. Gravel – River Valley, Plateau. Sharp Sand. Building Sand – “Soft” Sand . Clay – China Clay, Ball Clay, Shale. DIMENSION STONE Bath, Portland, Purbeck, York. English Marbles, Slate. MORE VALUABLE MINERALS Coal. Precious Metals – Tungsten. Phosphate. High Purity Limestone, Agricultural Lime. Industrial Sand. Dust John Salmon
  • 4.
    Dust Regulation inQuarries Quarry Regulations Health & Safety Executive Mines & Quarries Inspectorate Quarry Owner / Operator Quarry Manager Control of Substances which are Hazardous to Health Employer (Quarry Owner / Operator Quarry Manager Planning Control Mineral Planning Authority Planning Inspectorate (Appeals) Environmental Control Environment Agency Local Authority (Environmental Health Officer) Dust John Salmon
  • 5.
    Site Entrance –Mud on Road Dust John Salmon
  • 6.
  • 7.
    Rock Drilling DustJohn Salmon
  • 8.
  • 9.
  • 10.
    Rock Moving -Cotswold Blockstone Dust John Salmon
  • 11.
    Crushing and Discharging Dust John Salmon
  • 12.
  • 13.
    Sand and GravelProcessing Plant Dust John Salmon
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
    Concrete Batching Plant Dust John Salmon
  • 19.
    Concrete Batching Plant Dust John Salmon
  • 20.
    Air Pressure CementLoading Dust John Salmon
  • 21.
    IAQM Guidance DustJohn Salmon
  • 22.
    IAQM Guidance DustJohn Salmon •“The operational phases of minerals (and some waste) sites share some common features with construction activities; however minerals sites can be significantly larger scale. A qualitative dust assessment for a minerals site would normally be expected to be at least as rigorous as one carried out in accordance with the IAQM construction dust method, reflecting the potential for mineral sites to have a greater impact than construction sites” (IAQM Guidance 2014)
  • 23.
    CONSTRUCTION SITE vQUARRY Dust John Salmon Quarry Sites Predominantly Rural Areas Often Remote Stand-offs from Sensitive Property Landscape Screening Topographical Screening – Bunds / Quarry Faces Progressive Extraction – Part Only of Site Worked at any One Time Planning Control Planning Inspections Other Environmental and Legislative Controls
  • 24.
    Dust and Planning Dust John Salmon •Planning Permissions for a new quarry will contain around 30-50 conditions to control the development. •Typical Dust Control Condition: “Operations on the site shall be controlled, and measures taken as far as practicable, to prevent causing dust in accordance with a scheme for dust control approved in advance by the Mineral Planning Authority which shall include:- (a) measures for the suppression of dust caused by the moving and storage of soil and overburden, stone and other materials; (b) dust suppression on haul roads”.
  • 25.
    Dust Scheme DustJohn Salmon
  • 26.
    Dust Scheme cont. Dust John Salmon
  • 27.
    Dust Scheme cont. Dust John Salmon
  • 28.
    Dust Control DustJohn Salmon CONTAINMENT Enclosing Hoppers. Enclosing Transfer Points. Covering Conveyors. Enclosing Screens and Crushers in Buildings or Cladding SUPPRESSION Water Bowser - Roads and Hardstandings. Water Spray or Mist Systems Spray bars on Plant or Stockpiles Wheel Washing Systems EXTRACTION Dust Filters / Extractors on Plant Dust Extractors on Stockpiles (points of high dust generation). WIND DYNAMICS MANAGEMENT Site Layout Plant Design. Reducing Drop Heights Use of Feed Chutes
  • 29.
    Dust Control –Management Practices Dust John Salmon MANAGEMENT TOOLS Sheeting Lorries Washing and Cleaning Lorries Transport Management Especially Limiting Speeds Repair and Use of Wheel Cleaners MONITORING AND TRAINING Visual Monitoring Risk Training Advance Weather Warnings – Be Prepared Staff Must Know What To Do Check and Review Control Measures Regularly RESPONSIVE MANAGEMENT Good Management Practices. Good Housekeeping Selection, Provision and Use of PPE Keeping Plant and Surfaces Clean Mending Potholes and Keeping Roads in Good Repair Closing Down or Changing Operations in Severe Wind Events
  • 30.
    National Planning PolicyFramework Dust John Salmon Minerals Policy: “23 The National Planning Policy Framework makes it clear that unavoidable dust emissions are controlled, mitigated or removed at source. A dust assessment study should be undertaken by a competent person/organisation with acknowledged experience of undertaking this type of work”
  • 31.
    QUARRIES PARTNERSHIP SCHEMEDUST INITIATIVE Dust John Salmon An alliance of Quarry Operators and Trade Associations working together to increase awareness of the risks associated with the inhalation of dust in the quarry industry and to promote good control practices. Focussing upon Respirable Crystalline Silica and workplace dust, improving worker’s knowledge and ultimately bring about a change in attitudes to workplace dust.
  • 32.
    Respirable Crystalline SilicaHSE Occupational Health Intervention Strategy 2014 Mineral Products Association Guidance Dust John Salmon CONTROL OF RCS Workplace Exposure Limit of 0.1 mg/m3. Provision, Selection and Use of Respiratory Protective Equipment Health Surveillance GOOD CONTROL PRACTICES (COSHH REGULATIONS) Design and Operating Processes Minimise Escape and Spread of Hazardous Substances Education and Training Protective Clothing HOUSEKEEPING Good Management Practices. Keeping Plant and Surfaces Clean and Tidy Maintenance of Plant Cabs, Plant Control Rooms, Mess Rooms Personal Hygiene “Stop Dust Before it Stops You”
  • 33.
    DUST THE QUARRYMAN’SVIEW THANK YOU FOR YOUR ATTENTION John Salmon Land & Mineral Management Ltd