This document is a component technical manual for Yanmar gasoline engines. It contains instructions for repairing engines, fuel systems, and electrical systems. It also includes theory of operation, diagnostic procedures, and testing procedures. The manual should be used along with the machine's technical manual for information on removing and installing the engine, and accessing engine components. The manual emphasizes safety and provides illustrated, step-by-step instructions for diagnosis and repair of engine systems.
This document is a technical manual for Yanmar 3TN and 4TN series diesel engines. It contains instructions for repairing the engine, fuel system, and electrical systems. The manual is divided into groups that cover specific engine systems and components such as the valve train, cylinder head, pistons, crankshaft, lubrication system, cooling system, and fuel injection pump. Each group provides removal, inspection, repair and installation procedures.
ASV SC-50 Scout Tracked Utility Vehicle Service Repair Manual.pdffjdkksmemd
This document is a service manual for the SC-50 Rubber Track Utility Vehicle. It contains sections covering: safety overview; technical specifications; circuit diagrams; maintenance procedures like changing fluids and filters; controls and instrumentation; removing and installing components like tracks, pumps, and valves; troubleshooting; and specifications for replacement parts. The manual provides information and instructions for technicians to service and repair the vehicle.
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This document is a service manual for the ST-50 Rubber Track Utility Vehicle. It contains sections covering safety, technical specifications, circuit diagrams, maintenance, controls and instrumentation, component removal and installation procedures, troubleshooting, and more. The manual provides information and instructions for technicians to service and repair the vehicle.
Asv sc 50 scout tracked utility vehicle service repair manualfujskekfmsme
This document is a service manual for the SC-50 Rubber Track Utility Vehicle. It contains chapters covering safety, technical specifications, circuit diagrams, maintenance, controls and instrumentation, component removal and installation procedures, and troubleshooting. The manual provides information needed to service and repair the machine.
Asv st 50 scout tracked utility vehicle service repair manualfujskekfmsme
This document is a service manual for the ST-50 Rubber Track Utility Vehicle. It contains chapters covering safety, technical specifications, circuit diagrams, maintenance procedures, machine controls and instrumentation, removal and installation of components, and troubleshooting. The manual provides information needed to service the vehicle's engine, hydraulics, chassis, and other systems.
Asv posi track pt-70 track loader service repair manualfhsjekdmme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and component removal/installation instructions for PT-70/PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, the operator enclosure, the chassis and fuel tank, and the radiator and oil cooler. The manual is intended to guide service technicians in properly servicing and repairing these machines.
Asv posi track pt-70 track loader service repair manualfujskekfmsme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and instructions for operating and servicing PT-70 and PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, and removing/installing various cab and chassis components. The manual is intended to guide technicians in properly servicing and repairing these machines.
Asv posi track pt-70 track loader service repair manualfjjseksxckmdme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and component removal/installation instructions for PT-70/PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, the operator enclosure, the chassis and fuel tank, and the radiator and oil cooler. The manual is intended to guide service technicians in properly servicing and repairing these machines.
This document is a technical manual for Yanmar 3TN and 4TN series diesel engines. It contains instructions for repairing the engine, fuel system, and electrical systems. The manual is divided into groups that cover specific engine systems and components such as the valve train, cylinder head, pistons, crankshaft, lubrication system, cooling system, and fuel injection pump. Each group provides removal, inspection, repair and installation procedures.
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This document is a service manual for the SC-50 Rubber Track Utility Vehicle. It contains sections covering: safety overview; technical specifications; circuit diagrams; maintenance procedures like changing fluids and filters; controls and instrumentation; removing and installing components like tracks, pumps, and valves; troubleshooting; and specifications for replacement parts. The manual provides information and instructions for technicians to service and repair the vehicle.
ASV ST-50 Scout Tracked Utility Vehicle Service Repair Manual.pdffjdkksmemd
This document is a service manual for the ST-50 Rubber Track Utility Vehicle. It contains sections covering safety, technical specifications, circuit diagrams, maintenance, controls and instrumentation, component removal and installation procedures, troubleshooting, and more. The manual provides information and instructions for technicians to service and repair the vehicle.
Asv sc 50 scout tracked utility vehicle service repair manualfujskekfmsme
This document is a service manual for the SC-50 Rubber Track Utility Vehicle. It contains chapters covering safety, technical specifications, circuit diagrams, maintenance, controls and instrumentation, component removal and installation procedures, and troubleshooting. The manual provides information needed to service and repair the machine.
Asv st 50 scout tracked utility vehicle service repair manualfujskekfmsme
This document is a service manual for the ST-50 Rubber Track Utility Vehicle. It contains chapters covering safety, technical specifications, circuit diagrams, maintenance procedures, machine controls and instrumentation, removal and installation of components, and troubleshooting. The manual provides information needed to service the vehicle's engine, hydraulics, chassis, and other systems.
Asv posi track pt-70 track loader service repair manualfhsjekdmme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and component removal/installation instructions for PT-70/PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, the operator enclosure, the chassis and fuel tank, and the radiator and oil cooler. The manual is intended to guide service technicians in properly servicing and repairing these machines.
Asv posi track pt-70 track loader service repair manualfujskekfmsme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and instructions for operating and servicing PT-70 and PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, and removing/installing various cab and chassis components. The manual is intended to guide technicians in properly servicing and repairing these machines.
Asv posi track pt-70 track loader service repair manualfjjseksxckmdme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and component removal/installation instructions for PT-70/PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, the operator enclosure, the chassis and fuel tank, and the radiator and oil cooler. The manual is intended to guide service technicians in properly servicing and repairing these machines.
Asv posi track pt-70 track loader service repair manualfhjskemme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and instructions for operating and servicing PT-70 and PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, the operator enclosure, the chassis and fuel tank, and the radiator and oil cooler. The manual is intended to guide technicians in properly servicing and repairing these machines.
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This document is a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, engine, clutch, transmissions, and other systems. Each section provides data, diagrams, removal/installation instructions, and procedures for repairs, overhauls, and adjustments. The manual is intended to be used by service technicians for maintenance and repairs.
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This document provides a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, engine, clutch, transmissions, and other systems. Each section includes data, diagrams, removal/installation instructions, and procedures for maintenance, repair, and adjustments. The manual is intended for use by authorized service technicians and contains important safety warnings.
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This document provides a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, engine, clutch, transmissions, and other systems. Each section includes data, diagrams, removal/installation instructions, and procedures for maintenance, repair, and adjustments. The manual is intended exclusively for use by trained technicians and contains important safety warnings.
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This document provides a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, engine, clutch, transmissions, and other systems. Each section includes data, diagrams, removal/installation instructions, and procedures for maintenance, repair, and overhaul. The manual is intended exclusively for use by trained technicians and contains important safety warnings.
New holland tn95 fa tractor service repair manualfjskksmem
This document provides a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, engine, clutch, transmissions, and other systems. Each section includes data, diagrams, removal/installation instructions, and procedures for maintenance, repair, and overhaul. The manual is intended exclusively for use by trained technicians and contains important safety warnings.
Clark C500, Y180 Forklift Service Repair Manual.pdfdjdksmmdmd
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This document is a service manual for Clark forklifts that contains information on safely maintaining the forklifts. It includes sections on safety procedures, periodic maintenance schedules, specifications for various parts, and procedures for servicing components such as motors, hydraulics, brakes, steering, and other systems. The manual uses a standardized grouping and numbering system to organize the content and make specific information easy to locate.
Clark TMG 13-20X Forklift Service Repair Manual.pdfdjdksmmdmd
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Komatsu SK815-5 Skid Steer Loader Service Repair Manual (SN 37BF00902 and up)...djdksmmdmd
This shop manual provides instructions for servicing Komatsu skid-steer loaders models SK714-5, SK815-5, and SK815-5 turbo. It is divided into sections covering the machine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. Safety precautions are prominently featured to ensure workers' safety during repair operations.
John Deere Alternators & Starter Motors Service Repair Manual.pdfdjdksmmdmd
This document is a Component Technical Manual from Deere & Company that provides service information for alternators and starter motors. It contains sections on safety, general information, and electrical system basics. The safety section outlines proper procedures and precautions for working on electrical components, including preventing battery explosions, handling fluids safely, and wearing protective equipment.
John Deere 12PC Walk-Behind Mower Service Repair Manual.pdfdjdksmmdmd
This document contains sections and groups related to service information for John Deere 21-inch rear discharge walk-behind rotary mowers. It includes specifications for various mower models, repair specifications for engines and components, information on fuels and lubricants, and locations for serial numbers. The document outlines sections on general information, engine repair, fuel and air systems, electrical systems, power trains, tests and adjustments, and miscellaneous repair items. It provides technicians with the information needed to service the components, diagnose issues, and perform repairs on the mowers.
John Deere 12PB Walk-Behind Mower Service Repair Manual.pdfdjdksmmdmd
This document contains sections and groups related to service information for John Deere 21-inch rear discharge walk-behind rotary mowers. It includes specifications for various mower models, repair specifications for engines and components, information on fuels and lubricants, and locations for identifying serial numbers. The document outlines sections for engine repair, fuel/air systems, electrical systems, power trains, tests and adjustments, and miscellaneous repairs. It provides technicians with information needed for diagnosis, repair, and maintenance of the mowers.
John Deere 5E 2BV Blower Service Repair Manual.pdfdjdksmmdmd
The document provides specifications for the 5E and 2BV blowers, including engine details like displacement, bore, stroke, compression ratio, carburetor, lubrication, fuel, idle and operating speeds, starter, ignition system, spark plug, magneto air gap, and fuel tank capacities. It also lists the blower type as centrifugal and single stage.
John Deere 3-179D OEM Engine Service Repair Manual.pdfdjdksmmdmd
This document provides an overview and table of contents for a technical manual covering 300 Series OEM Engines. It includes:
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- An index listing components and procedures alphabetically to aid navigation.
- Specification tables for torque values and engine data.
The manual is intended as a reference for experienced technicians servicing these engines, with concise instructions and specifications rather than theoretical background.
This document provides specifications, maintenance schedules, adjustment procedures, and safety information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to keep the trucks safely operating, including inspections, operational checks, cleaning, lubrication, and adjustments. The document emphasizes safety practices for maintenance, such as raising the wheels, disconnecting power, and using blocks before working under lifted components.
Kubota BX1500D Tractor Parts Catalogue Manual.pdfdjdksmmdmd
The document provides instructions for using a parts book for an engine. It explains the column headings in parts book pages including reference number, part number, description, quantity, serial number range and interchangeability. It also notes country codes that may be included and what they represent. An example page from the parts book is then shown listing the specific parts for an engine with the corresponding information.
Clark EPG 15-18 Forklift Service Repair Manual.pdfdjdksmmdmd
This document is a service manual for Clark forklifts that contains information on safely maintaining the forklifts. It includes sections on safety procedures, periodic maintenance schedules, specifications for parts, and procedures for servicing various systems of the forklift such as the battery, wiring, motors, brakes, hydraulics, tilt cylinders, and more. The document uses a standardized grouping and numbering system to organize the content and make specific sections and pages easy to locate.
Kubota BX2230D Tractor Parts Catalogue Manual.pdfdjdksmmdmd
The document provides instructions and part numbers for a parts book. It defines the column headings used on part number pages including reference number, part number, description, quantity, serial number range and interchangeability. It notes country codes that may be included and their meanings. The remainder of the document lists specific part numbers and descriptions for a BX2230D tractor organized by system or component.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
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Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
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2. This Component Technical Manual (CTM) contains
necessary instructions to repair the engine and fuel
and electrical systems. This manual also includes
theory of operation, diagnostic, and testing
procedures. For information on starting motors,
alternators, power take-offs, and other miscellaneous
accessories, order CTM-11 Engine Accessories.
Use this component technical manual in conjunction
with the machine technical manual. An engine
application listing in the Introduction (Group 00)
identifies product-model/engine type-model
relationship. See the machine technical manual for:
• Engine removal and installation.
• Gaining access to engine components.
N This Safety-Alert symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS
INVOLVED!
When you see this symbol on your machine or in
your manual, be alert to the possibility of personal
injury or death. Follow the instructions in the safety
message.
CTM12,IFC -19-09NOV89
CTM12 (16MAY90) Yanmar Gasoline Engines
150196
PN=2
3. INTRODUCTION
This manual is part of a total service support program.
FOS MANUALS—REFERENCE
TECHNICAL MANUALS—MACHINE SERVICE
COMPONENT MANUALS—COMPONENT SERVICE
Fundamentals of Service (FOS) Manuals cover basic
theory of operation, fundamentals of troubleshooting,
general maintenance, and basic types of failures and
their causes. FOS Manuals are for training new
personnel and for reference by experienced technicians.
Technical Manuals are concise service guides for specific
machines. Technical manuals are on-the-job guides
containing only the vital information needed by an
experienced service technician.
Component Technical Manuals are concise service
guides for specific components. Component Technical
Manuals are written as stand alone manuals covering
multiple machine applications.
RW5559
-UN-23AUG88
O53,INTRO2 -19-03JUL85
Group 05
Introduction
CTM12 (16MAY90) 05-1 Yanmar Gasoline Engines
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1
6. FEATURES OF THIS TECHNICAL MANUAL
John Deere ILLUSTRUCTION format emphasizing
illustrations and concise instructions in easy-to-use
modules.
Emphasis on diagnosis, analysis, and testing so you can
understand the problem and correct it.
Diagnostic information presented with the most logical
and easiest to isolate problems first to help you identify
the majority of routine failures quickly.
Step-by-step instructions for teardown and assembly.
Summary listing at the beginning of each group of all
applicable specifications, wear tolerances, torque values,
essential tools, and materials needed to do the job.
An emphasis throughout on safety—so you do the job
right without getting hurt.
This technical manual was planned and written for
you—an experienced service technician. Keep it in a
permanent binder in the shop where it is handy. Refer to
it when you need to know correct service procedures or
specifications.
RW5560
-UN-23AUG88
ABOUT THIS MANUAL
This Component Technical Manual (CTM-12) covers the
recommended repair procedures for Yanmar Gasoline
Engines removed from the machine.
Some components may be serviced without removing the
engine from the machine. You may want to determine
the repair procedure before you remove the engine.
O53,INTRO3 -19-07OCT85
5M4,T1205,1 -19-25AUG87
Introduction/About This Manual
CTM12 (16MAY90) 05-2 Yanmar Gasoline Engines
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05
2
7. ENGINE SERIAL NUMBER PLATE
The engine serial number plate is located on the rocker
arm cover.
Refer to the engine model designation on your engine’s
serial number plate to identify repair information covered
in the Component Technical Manual.
M37502
-UN-29AUG88
ENGINE APPLICATION CHART
Refer to the engine application chart to identify
product-model/engine type-model relationship.
Consumer Products
Lawn and Garden Tractors
Machine No. Engine Model
322 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3TG66UJ
Front Mowers
Machine No. Engine Model
F912 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3TG66UJ
F932 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3TG72UJ
M21,TM305,2 -19-21APR86
5M4,T1205,3 -19-12OCT87
Introduction/Engine Application Chart
CTM12 (16MAY90) 05-3 Yanmar Gasoline Engines
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3
8. ENGLISH TORQUE SPECIFICATIONS
NOTE: Wrench torque tolerance is ± 20%.
Bolt Three Six
Diameter Plain Head* Radial Dashes* Radial Dashes*
lb-ft N·m lb-ft N·m lb-ft N·m
1/4 in. 6 8 9 12 12 16
5/16 in. 10 14 18 24 25 34
3/8 in. 20 27 30 41 45 61
7/16 in. 30 41 50 68 70 95
1/2 in. 45 61 75 101 110 149
9/16 in. 70 95 110 150 155 210
5/8 in. 95 128 155 210 215 290
3/4 in. 165 225 270 365 385 520
7/8 in. 170 230 435 590 620 840
1 in. 255 345 660 895 930 1260
Torque figures indicated above and in the Specification Sections of this manual are valid for non-greased or
non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or cap screws
unless otherwise specified in this manual.
* Torque value for bolts and cap screws are identified by their head
markings. S11,2000,DD -19-11JUL85
Introduction/Engine Torque Specifications
CTM12 (16MAY90) 05-4 Yanmar Gasoline Engines
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05
4
9. METRIC TORQUE SPECIFICATIONS
NOTE: Wrench torque tolerance is ± 20%.
Bolt Property Class 8.8* Property Class 10.9*
Diameter lb-ft N·m lb-ft N·m
M5 5 6 7 9
M6 8 10 11 15
M8 18 25 26 35
M10 37 50 52 70
M12 66 90 92 125
M16 166 225 229 310
M20 321 435 450 610
M24 554 750 775 1050
Torque figure indicated above and in the Specification Sections of this manual are valid for non-greased or
non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or cap screws
unless otherwise specified in this manual.
* Torque value for bolts and cap screws are identified by their head
markings. S11,2000,DE -19-11JUL85
Introduction/Metric Torque Specifications
CTM12 (16MAY90) 05-5 Yanmar Gasoline Engines
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5
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