This document provides an overview and table of contents for a technical manual covering 300 Series OEM Engines. It includes:
- Sections on the engine, auxiliary systems, electrical systems, sheet metal, PTO drive, and system testing.
- Groups within each section covering removal/installation, components like the crankshaft and camshaft, auxiliary systems, and specifications.
- An index listing components and processes alphabetically to aid navigation.
The manual is intended as a job guide for experienced technicians, providing specifications and procedures for servicing components.
John deere 3 164 d oem engine service repair manualfjjsieskekfmmse
This document provides an overview and index of sections contained in a technical manual for 300 Series OEM Engines. It includes:
- A table of contents outlining the main sections and groups covered in the manual, such as the engine, electrical systems, sheet metal, and system testing.
- An introduction explaining how technical manuals and fundamentals of service manuals work together to provide service information.
- An alphabetical index listing components, systems, and procedures covered in the manual to aid in locating specific information.
- Additional general information such as accessible hardware torque values and an explanation of head markings on bolts and cap screws.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
John deere 3 164 d oem engine service repair manualfjjsieskekfmmse
This document provides an overview and index of sections contained in a technical manual for 300 Series OEM Engines. It includes:
- A table of contents outlining the main sections and groups covered in the manual, such as the engine, electrical systems, sheet metal, and system testing.
- An introduction explaining how technical manuals and fundamentals of service manuals work together to provide service information.
- An alphabetical index listing components, systems, and procedures covered in the manual to aid in locating specific information.
- Additional general information such as accessible hardware torque values and an explanation of head markings on bolts and cap screws.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf0000...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and the head is positioned using guide bolts before reinstalling the bolts and tightening them in stages.
Caterpillar cat 315 c l excavator (prefix ake) service repair manual (ake0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 25 steps for reassembly, instructing technicians to clean parts, replace seals, apply lubricants, and reinstall components in reverse order using various tools. Technicians are advised to mark parts for orientation and take precautions when working with pressurized or spring-loaded components.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the final drive.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels, the head is positioned and bolts are lubricated, installed, and tightened in stages to the specified torques. Tools like guide bolts and a torque wrench are required to correctly perform the work.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both preventing damage and ensuring smooth operation.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjjsekkdmme
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 311 d lrr excavator (prefix lka) service repair manual (lka00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C4.2 engine. It describes the required tools and gives step-by-step procedures for removing valve springs safely while ensuring the piston is at top-dead-center. Proper installation of new valve springs and related components is also outlined. Safety notices are included to prevent injury from parts propelled by spring forces.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjjsekkdmme
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut to turn the crank, and removing main bearing caps.
Caterpillar cat 311 d lrr excavator (prefix cla) service repair manual (cla00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances. Tools needed include retaining ring pliers and a driver group. Precautions like keeping parts clean and applying oil before assembly are also specified.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjjsekkdmme
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf0000...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and the head is positioned using guide bolts before reinstalling the bolts and tightening them in stages.
Caterpillar cat 315 c l excavator (prefix ake) service repair manual (ake0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 25 steps for reassembly, instructing technicians to clean parts, replace seals, apply lubricants, and reinstall components in reverse order using various tools. Technicians are advised to mark parts for orientation and take precautions when working with pressurized or spring-loaded components.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the final drive.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels, the head is positioned and bolts are lubricated, installed, and tightened in stages to the specified torques. Tools like guide bolts and a torque wrench are required to correctly perform the work.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both preventing damage and ensuring smooth operation.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjjsekkdmme
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 311 d lrr excavator (prefix lka) service repair manual (lka00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C4.2 engine. It describes the required tools and gives step-by-step procedures for removing valve springs safely while ensuring the piston is at top-dead-center. Proper installation of new valve springs and related components is also outlined. Safety notices are included to prevent injury from parts propelled by spring forces.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjjsekkdmme
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut to turn the crank, and removing main bearing caps.
Caterpillar cat 311 d lrr excavator (prefix cla) service repair manual (cla00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances. Tools needed include retaining ring pliers and a driver group. Precautions like keeping parts clean and applying oil before assembly are also specified.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjjsekkdmme
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
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Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Hand Gesture Control Robotic Arm using image processing.pptx
John deere 6 359 t oem engine service repair manual
1. 300 Series OEM Engines
TM-1190 (Dec-84)
General Information
Contents and Index
1
1-1
300 SERIES OEM ENGINES
Technical Manual
TM-1190 (Dec-S4)
SECTIONAL CONTENTS OF THIS MANUAL
Section I - General Information _________________
Section 4 - Engine________________________
Section 5 - Engine Auxiliary Systems
Section 16 - Electrical Systems ___________________
Section 19 - Sheet Metal and Styling
Section 40 - PTO Drive
Section 90 - System Testing
The specifications and design information contained in this manual were correct at the time it was printed. It is
JohtrDeere's Policy to continually improve and update our machines. Therefore, the specifications and design
information are subject to change without notice. Wherever applicable, specifications and design information are in
accordance with SAE and ICED standards.
Litho in U.S.A.
CopyrighNl 1984
DEERE Ie COMPANY
Moline, Illinois
All Rights Reserved
Previous Editions
CopyrighNl1982 Deere Ie Company
CopyrighNl 1980 Deere Ie Company
CopyrighNl1978 Deere Ie Company
Copyrightc> 1977 Deere Ie Company
2. II
1
1-2
General Information
Contents and Index
300 Series OEM Engines
TM-1190 (Aug-78)
INTRODUCTION
Use FOS Manuals for Reference
This technical manual is part of a twin concept of
service:
The two kinds of manuals work as a team to give you
both the general background and technical details of
shop service.
.FOS Manuals-for reference
Fundamentals of Service (FOS) Manuals cover
basic theory of operation, fundamentals of trouble
shooting, general maintenance, and basic types of
failures and their causes. FOS Manuals are for training
new personnel and for reference by experienced ser-
vice technicians.
E]When a service technician should refer to a
FeS FOS Manual for more information, a FOS
symbol like the one at the left is used in the
D TM to identify the reference.
•Technical Manuals-for actual service
Technical Manuals are concise service guides for a
specific machine. Technical manuals are on-the-job
guides containing only the vital information needed by
an experienced service technician.
Litho in U.S.A.
r
t.
l'
"
Use Technical Manuals for Actual Service
This technical manual was planned and written for
you-an experienced service technician. Keep it in a
permanent binder in the shop where it is handy. Refer
to it whenever in doubt about correct service proce-
dures or specifications.
Some features of this manual:
• Inside front cover - "Table of Contents".
• Section I - Contents
• Sections 4 through 40 - Removal, repair, testing
(components removed), installation, and adjustment.
• Section 90 - Detailed explanation of system
operation, diagnosis, visual inspection, testing, and
adjustments.
• Specifications grouped and illustrated at the end of
each section.
3. 300 Series OEM Engines
TM-1190 (Dec-82)
General Information
Contents and Index
SECTION ANO GROUP CONTENTS OF THIS MANUAL
SECTION I - GENERAL INFORMATION
Group I - Contents
SECTION 4 - ENGINE
Group 0400 - Removal and Installation
Group 0401 - Crankshaft and Main Bearings
Group 0402 - Camshaft and Valve Actuating
SECTION 5 - ENGINE AUXILIARY SYSTEMS
Group 0510 - Cooling Systems
Group 0515 - Speed Controls
Group 0520 - Intake Systems
Group 0599 - Specifications and Special Tools
SECTION 16 - ELECTRICAL SYSTEMS
1
1-3
Means Group 1672 - Alternator, Regulator and Charging
Group 0403 - Connecting Rods and Pistons
Group 0404 - Cylinder Block
Group 0407 - Oiling System
Group 0408 - Ventilating System
Group 0409 - Cylinder Head and Valves
Group 0410 - Exhaust Manifold
Group 0413 - Fuel Injection System
Group 0414 - Intake Manifold
Group 0415 - Engine Balancer
Group 0416 - Turbocharger
Group 0417 - Water Pump
Group 0418 - Thermostats, Housing and Piping
Group 0419 - Engine Oil Cooler
Group 0420 - Fuel Filter
Group 0421 - Fuel Transfer Pump
Group 0422 - Starting Motor and Fastening
Group 0423 - Alternator and Generator Mountings
Group 0429 - Fan Drive
Group 0433 - Flywheel, Housing and Fastenings
Group 0499 - Specifications and Special Tools
System Wiring
Group 1674 - Wiring Harness and Switches
Group 1676 - Instruments and Indicators
Group 1699 - Specifications and Special Tools
SECTION 19 - SHEET METAL AND STYLING
Group 1910 - Hood or Engine Enclosure
SECTION 40 - PTO DRIVE
Group 4052 - PTO Clutch
Group 4099 - Specifications and Special Tools
SECTION 90 - SYSTEM TESTING
Group 9010 - Engine
Group 9015 - Electrical System
Group 9035 - Specifications and Special Tools
OEM ENGINES SERVICEO BY THIS TECHNICAL MANUAL
Litho in U.S.A.
3-1640
3-1790
4-2190
4-2390
4-239T
4-2760
4-276T
6-3290
6-3590
6-359T
6-4140
6-414T
I
4. •
1
1·4
General Information
Contents and Index
Accessible Hardware Torque Values
The table below gives correct torque values for
various bolts and cap screws. The table lists torques in
the U.S. unit of measure (lb-ft), SI metrics (Nm) and
conventional metrics (kg/m). Most hardware used is
high-strength (note dashes on hex. heads).
300 Series OEM Engines
TM-1190 (Nov-78)
The types of bolts and cap screws are identified by
head markings as follows:
Plain Head: regular machine bolts and cap screws.
3-Dash Head: tempered steel high-strength bolts
and cap screws.
6-Dash Head: tempered steel extra high-strength
bolts and cap screws.
Machine bolts and cap screws 7/8-inch (22.2 mm)
and larger are sometimes formed hot rather than cold,
which accounts for the lower torque.
RECOMMENDED TORQUE - COARSE AND FINE THREADS
0 F
G 0
t /,
B
0 ED @
/
BOLT PLAIN THREE SIX
DIAMETER HEAD DASHES DASHES
LB-FT Nm Kg-m LB-FT Nm Kg-m LB-FT Nm Kg-m
1/4 NOT USED NOT USED NOT USED 10 14 1 14 19 2
5/16 NOT USED NOT USED NOT USED 20 27 3 30 41 4
3/8 NOT USED NOT USED NOT USED 35 47 5 50 68 7
7/16 35 47 5 55 75 8 80 108 11
1/2 55 75 8 85 115 12 120 163 17
9/16 75 102 10 130 176 18 175 237 24
5/8 105 142 15 170 230 24 240 325 33
3/4 185 251 26 300 407 42 425 576 59
7/8 160 217 22 445 603 62 685 929 95
1 250 339 35 670 908 93 1030 1396 142
1-1/8 330 447 46 910 1234 126 1460 1979 202
1-1/4 480 651 66 1250 1695 173 2060 2793 285
143720
Litho in U.S.A.
5. 300 Series OEM Engines
TM-1190 (Dec-82)
General Information
Contents and Index
1
1-5
ALPHABETICAL INDEX
A Engine:-Continued
Air cleaner ............................ 0520-1 Fuel filter ........................... 0420-1
Alternator and generator mounting ......... 0423-1 Fuel injection system .................. 0413-1
Alternator, regulator and charging Fuel transfer pump ................... 0421-1
system wiring ........................ 1672-3
Amp meter ............................ 1676-2
Intake manifold ...................... 0414-1 I
Oil cooler ........................... 0419-1
Oiling system ........................ 0407-1
B Removal and installation ............... 0400-5
Balancer shafts ........................ 0415-1 Starting motor and fastenings ........... 0422-1
Thermostats, housings and water
C piping ............................ 0418-1
Camshaft and valve actuating means ....... 0402-1 Turbocharger ........................ 0416-1
Charging circuit testing (Delco-Remy Ventilating system .................... 0408-1
alternator) ........................... 9015-8 Water pump ......................... 0417-1
Charging circuit testing (Motorola alternator) . 9015-5 Engine auxiliary systems:
Connecting rods and pistons .............. 0403-1 Cooling system ...................... 0510-3
Cooling manifold ....................... 0418-1 Intake system ....................... 0520-1
Cooling system, engine .................. 0510-3 Speed controls ....................... 0515-1
Crankshaft and main bearings ............. 0401-1 Engine removal and installation ............ 0400-5
Crankshaft front oil seal ................. 0402-3 Engine system testing and adjustments:
Crankshaft front wear ring ............... 0401-6 Compression pressure test ............. 9010-9
Crankshaft gear ........................ 0401-5 Engine cooling system test ............ 9010-11
Crankshaft rear oil seal .................. 0401-6 Engine oil pressure test. .............. 9010-10
Crankshaft rear wear ring ................ 0401-6 Engine preformance test using
Crankshaft pulley ....................... 0429-2 turbocharger boost pressure ......... 9010-14
Cylinder block ......................... 0404-1 Fuel transfer pump pressure test ....... 9010-11
Cylinder head and valves ................ 0409-1 Governor speed droop adjustment ...... 9010-11
Injection pump cam advance ........... 9010-13
D Speed control linkage adjustment ....... 9010-12
Delco-Remy alternator ................... 1672-3 Exhaust manifold ....................... 0410-1
Delco-Remy starting motor ............... 0422-1
Diagnosing malfunctions: F
Engine system testing ................. 9010-5 Fan belt .............................. 0429-1
Dipstick ............................. 0407-18 Fan drive ............................. 0429-1
Filter, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0420-1
E Flywheel, housing and fastenings .......... 0433-2
Electrical schematic .................... 9015-11 Fuel filter ............................. 0420-1
Electrical system ....................... 1672-1 Fuel injection nozzles .................. 0413-20
Electrical system testing ................. 9015-1 Fuel injection pump ..................... 0413-1
Charging circuit ...................... 9015-5 Fuel transfer pump ..................... 0421-1
Starting circuit ....................... 9015-1
Engine: G
Alternator and generator mounting ....... 0423-1 Gauge, pressure ....................... 1676-3
Camshaft and valve actuating means ..... 0402-1 Gauge, temperature ..................... 1676-3
Connecting rods and pistons ............ 0403-1
Crankshaft and main bearings ........... 0401-1 H
Cylinder block ....................... 0404-1 Hood ................................ 1910-3
Cylinder head and valves .............. 0409-1 Hour meter ........................... 1676-2
Engine balancer ...................... 0415-1
Exhaust manifold ..................... 0410-1
Fan drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 0429-1
Flywheel, housing and fastenings ........ 0433-1
Litho in U.S.A.
6. II
I
1-6
General Information
Contents and Index
Instruments and indicators ............... 1676-1
Amp meter .......................... 1676-2
Hour meter ......................... 1676-2
Pressure gauge ...................... 1676-3
Safety switch ........................ 1676-4
Tachometer ......................... 1676-1
Temperature gauge ................... 1676-3
Intake manifold ........................ 0414-1
Intake system ......................... 0520-1
J
John Deere starting motor ............... 0422-11
M
Malfunctions, diagnosing:
Engine system testing ................. 9010-5
Manifold, exhaust ...................... 0410-1
Manifold, intake ........................ 0414-1
Motorola alternator ..................... 1672-9
N
Nozzle, fuel injection ................... 0413-11
o
Oil bypass valve ....................... 0407-4
Oil cooler, engine ....................... 0419-1
3-1640,4-2190,4-2390, 4-239T, 6-3290, '-
6-3590 and 6-359T engines .......... 0419-1
4-2760, 4-276T, 6-4140 and
'6-414T engines .................... 0419-3
Oil filter .............................. 0407-1
Oil filter nipple ......................... 0407-2
Oiling system, engine ................... 0407-1
Oil pan ............................... 0407-4
Oil pressure control valve ................ 0407-5
Oil pump ............................ 0407-10
p
Pressure gauge ........................ 1676-3
PTO clutch ............................ 4052-3
Pump, engine oil ....................... 0407-1
Pump, engine water ..................... 0417-1
Pump, fuel injection ..................... 0413-1
Pump, fuel transfer ..................... 0421-1
R
Radiator .............................. 0510-3
Rocker arms and push rods ............. 0402-17
Rods and pistons ...................... 0403-1
S
300 Series OEM Engines
TM-1190 (Dec-82)
Safety switch .......................... 1676-4
Special tools:
Camshaft and valve actuating means .... 0499-94
Connecting rods and pistons ........... 0499-96
Crankshaft and main bearings .......... 0499-93
Cylinder block ...................... 0499-97
Cylinder head and valves ............. 0499-99
Electrical system ..................... 1699-4
Electrical system testing ............... 9035-8
Engine balancer .................... 0499-103
Engine removal and installation ......... 0499-92
Engine system testing ................. 9035-4
Fuel injection system ................ 0499-101
Oiling system, engine ................ 0499-98
Starting motor and fastenings ......... 0499-106
Turbocharger ...................... 0499-104
Water pump ....................... 0499-105
Specifications and torque values:
Camshaft and valve actuating means ..... 0499-4
Connecting rods and pistons ........... 0499-~ 1
Crankshaft and main bearings ........... 0499-2
Cylinder block ...................... 0499-15
Cylinder head and valves ............. 0499-23
Electrical system ..................... 1699-1
Electrical system testing ............... 9035-6
Engine balancer ..................... 0499-79
Engine break-in ...................... 0499-1
Engine cooling system ................. 0599-1
Engine system testing ................. 9035-1
Fan drive .......................... 0499-90
Flywheel, housing and fastenings ....... 0499-90
Fuel injection system ................. 0499-27
Intake manifold ..................... 0499-78
Oil cooler, engine .................... 0499-84
Oiling system, engine ................ 0499-17
PTO clutch .......................... 4099-1
Starting motor and fastenings .......... 0499-85
Thermostats, housings and water
piping ........................... 0499-83
Turbocharger ....................... 0499-80
Water pump ........................ 0499-81
Speed controls, engine .................. 0515-1
Starting circuit testing ................... 9015-1
Starting motor, Oelco-Remy .............. 0422-1
Starting motor, John Deere .............. 0422-11
Switch, safety ......................... 1676-4
7. 300 Series OEM Engines
TM-1190 (Dec-82)
T
Tachometer ........................... 1676-1
Temperature gauge ..................... 1676-3
Tests and adjustments:
Alternator components ............... 1672-14
Electrical system ..................... 9015-1
Engine system ....................... 9010-9
Starting motor, Delco-Remy ............ 0422-1
Starting motor, John Deere ............ 0422-12
Turbocharger ........................ 0416-2
Thermostats, housings and water
piping .............................. 0418-1
Timing gear ........................... 0402-9
Timing gear cone ....................... 0402-2
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . 0416-1
Litho in U.S.A.
General Information
Coiiients and Imfex
V
J
1-7
Ventilating system ...................... 0408-1
Vertical tachometer drive ................. 0433-1
Vibration damper ....................... 0401-8
W
Water pump ........................... 0417-1 •
Wiring harness and switches .............. 1674-1
Wiring diagram ........................ 9015-12.
13. 300 Series OEM Engines
TM-1190 (Dec-82)
GENERAL INFORMATION
ClLearn principles of operation of engines from
"Basic Engine" in Fundamentals of Service
II Manual 30 - ENGINES.
Design Characteristics
The 3-1640, 3-1790, 4-2190, 4-2390, 4-2760, 6-
3290, 6-3590, and 6-4140 engines have:
1. Internal combustion
2. Four strokes' per cycle
3. In-line type cylinder block
4. Oiesel fueling
5. Valves in cylinder head
6. Natural aspiration
7. Liquid coolant
8. Pressure lubrication
The 4-239T, 4-276T, 6-359T, and 6-414T engines
have:
1. Internal combustion
2. Four strokes per cycle
3. In-line type cylinder block
4. Oiesel fueling
5. Valves in cylinder head
6. Turbocharger
7. Liquid coolant
8. Pressure lubrication
Litho in U.S.A.
Engine
Removal and Installation
4
0400-5
Group 0400
REMOVAL AND INSTALLATION
II
14. I
4
0400-6
Engine
Engine Removal and Installation
Front Reference
The water pump (Fig. 1) end is the "front' of the
engine.
Direction of Crankshaft Rotation
The crankshaft turns clockwise when viewed from
the water pump end.
Firing Order
3-164 and 3-179 Engine
Firing order is:
1-2-3
Litho in U.S.A.
T70245
300 Series OEM Engines
TM-1190 (Dec-82)
T70243
Fig. 1-Water Pump
T70244
Fig. 2-Crankshaft Rotation
2 3
10001
T70245
Fig. 3-Cylinder Arrangement
15. 300 Series OEM Engines
TM-1190 (Mar-80)
4-219, 4-239, and 4-276 Engines
Firing order is:
1-3-4-2
6-329, 6-359, and 6-414 Engines
Firing order is:
1-5-3-6-2-4
REMOVAL
Disconnect battery negative (-) cable. Disconnect
battery positive (+) cable from starting motor.
Remove engine side shields (2, Fig. 6) (Group
1910).
Remove muffler.
Remove hood (1, Fig. 6) (Group 1910).
A CAUTION: Do not drain cooling system
- until upper radiator tank feels cool.
Drain engine cooling system.
Drain engine oil.
Disconnect fuel inlet line at fuel transfer pump.
Litho in U.S.A.
T70246
Engine
Engine Removal and Installation
1 2 3 4
4
0400-7
100001
Fig. 4-Cylinder Arrangement
2 3 4 5 6
/0000001
T70655
Fig. 5-Cylinder Arrangement
, '-:;,.
- " .... ~
It '.
.'
Fig. 6-Engine Enclosure
I
16. I
4
0400-8
Engine
Removal and Installation
Disconnect tachometer drive cable (3, Fig. 7) from
flywheel housing.
Disconnect air cleaner hose on right side of engine.
Remove rear panel (1, Fig. 7) with air cleaner (2)
attached.
Remove front shroud (3, Fig. 6).
Disconnect speed control cable (1, Fig. 8) and
bracket (2).
NOTE: Tag wires and terminals for reassembly.
Disconnect fuel shut-off wiring (3, Fig. 8) from fuel
injection pump (4).
Disconnect alternator wiring (1, Fig. 9) from alterna-
tor.
Disconnect solenoid wiring (2, Fig. 9) from solenoid.
Litho in U.S.A.
...
TS3S0111:t ,
300 Series OEM Engines
TM-1190 (Mar-80)
Fig. 7-Engine Enclosure Rear Panel
Fig. 8-Speed Control Cable and Fuel
Shut-Off Wiring
Fig. 9-Solenoid and Alternator Wiring
-,.
17. 300 Series OEM Engines
TM-1190 (Mar-BO)
Disconnect temperature sending unit (1, Fig. 10)
from rear of cylinder head.
Disconnect oil pressure hose (2, Fig. 10) from rear of
cylinder block.
Remove rear shroud (4, Fig. 9) with instrument
panel (3) attached.
Attach hoist with D01043AA Load-Positioning Sling
(1, Fig. 11) to engine lifting eyes (2).
Remove engine mounting hardware (1, Fig. 12) at
four corners of engine.
Raise hoist to remove engine.
Cap or plug air inlet tube, fuel inlet fitting, and
exhaust manifold tube. Steam-clean engine thorough-
ly.
Litho in U.S.A.
Engine
Removal and Installation
4
0400-9
~
.,I
.:.~
t~
.4
Fig. 10-0i/ Pressure Hose and Temperature
Sending Unit
Fig. 11-D-01043AA Load Positioning Sling Attached
Fig. 12-Engine Mounting Hardware
a
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19. II
4 Engine
0400-10 Removal and Instal/ation
INSTALLATION
Mounting Engine in D01003AA Stand
Attach hoist with 001043AA Load-Positioning Sling
(1, Fig. 11) to engine lifting eyes (2).
Lift engine into position on 001003AA Engine Stand.
Refer to Fig. 13 to mount three or four cylinder engine.
Refer to Fig. 14 to mount six cylinder engine.
Adjust engine stand rods and install cap screws
holding rod brackets to engine.
Ii. CAUTION: Tighten all engine stand
. . mounting hardware securely before re-
moving hoist.
Check that all engine stand mounting hardware is
tight.
Remove hoist and sling (1, Fig. 11) from engine.
Litho in U.S.A.
-
-
300 Series OEM Engines
TM-1190 (Mar-BO)
Fig. 13-Three or Four Cylinder Engine Mounted
in D01003AA Engine Stand
:, LEFT SIOE
TS3786N
RIGHT REAR
Fig. 14-Six Cylinder Engine Mounting Points
20. 300 Series OEM Engines
TM-1190 (Mar-80)
Mounting Engine in Enclosure
Attach hoist with D01043AA Load-Positioning Sling
(1, Fig. 11) to engine lifting eyes (2).
Lift engine into position on enclosure mounting skid.
Install engine mounting hardware (1, Fig. 12) at lower
four corners of engine.
Remove load-positioning sling and hoist from en-
gine.
Install rear shroud (4, Fig. 9) with instrument panel
(3) attached.
Connect oil pressure hose (2, Fig. 10) to rear of
cylinder block.
Connect temperature sending unit (1, Fig. 10) to rear
of cylinder head.
Connect solenoid wiring (2, Fig. 9).
Connect alternator wiring (1, Fig. 9).
Connect fuel shut-off wiring (3, Fig. 8) to fuel injec-
tion pump (4).
Connect speed control cable (1, Fig. 8) and install
bracket (2).
Install front shroud (3, Fig. 6).
Install rear panel (1, Fig. 7) with air cleaner (2)
attached.
Connect air cleaner hose to intake tube on right side
of engine.
Connect tachometer drive cable (3, Fig. 7) to fly-
wheel housing.
Litho in U.S.A.
Engine
Removal and Instal/ation
4
0400-11
Connect fuel inlet line to fuel transfer pump.
Fill crankcase to correct level using proper oil.
Fill radiator to correct level using proper coolant.
Install hood (1, Fig. 6).
Install muffler.
Install engine side shields (2, Fig. 6).
Connect battery positive (+) cable to starter.
Connect battery negative (-) cable to battery.
Adjust speed control linkage if necessary (Group
0515).
II